CN219338432U

CN219338432U - Ultrasonic water gap removing jig

Info

Publication number: CN219338432U
Application number: CN202320145239.2U
Authority: CN
Inventors: 江君
Original assignee: Dongguan Ouyu Precision Technology Co ltd
Current assignee: Dongguan Ouyu Precision Technology Co ltd
Priority date: 2023-02-07
Filing date: 2023-02-07
Publication date: 2023-07-14
Anticipated expiration: 2033-02-07

Abstract

The utility model discloses an ultrasonic water gap removing jig, which relates to the technical field of water gap separating equipment and comprises a machine base and an ultrasonic pressure head, wherein the machine base is provided with a top plate, a bottom plate and a support column connected between the top plate and the bottom plate, and the surface of the top plate is provided with a placing groove for placing a whole mold runner and a plurality of water gap removing stations arranged around the placing groove and used for placing products; the ultrasonic pressure head is positioned above the top plate and acts on the water outlet station; the plurality of water outlet stations are all arranged through the top plate and correspond to the lower bottom plate in position; the product is separated from the water gap in an ultrasonic vibration mode, and the water gap station penetrating through the product is combined, so that the product and the water gap are separated and then fall on the bottom plate, packaging actions are convenient to perform, time and labor are saved, the appearance of the product is guaranteed, the quality of the product is improved, and the efficiency is improved.

Description

Ultrasonic water gap removing jig

Technical Field

The utility model relates to the technical field of water gap separation equipment, in particular to an ultrasonic water gap removing jig.

Background

The injection mold is a tool for producing plastic products, and is also a tool for endowing the plastic products with complete structures and accurate sizes, and injection molding utilizes heated and melted plastics to be injected into a mold cavity in the injection mold at high pressure by an injection molding machine, and the molded products are obtained after cooling and solidifying, mold opening and demolding.

However, after the injection molding product is demolded, the molding product and the water gap are connected together, the water gap is required to be machined and removed, the traditional water gap is generally polished and cut by a polishing piece or a cutting knife, manual operation of workers is required in the use process, the polishing speed is low, certain dangers are also caused in the cutting process, certain potential safety hazards are caused in the work of the workers, and the cut water gap is different in length, so that the quality of the product is affected.

In this regard, an ultrasonic water gap removing jig is provided to replace the traditional shearing method, and the improvement of working efficiency and product quality is a problem that needs to be solved by those skilled in the art.

Disclosure of Invention

The utility model aims to overcome the defects of the prior art and provides a technical scheme capable of solving the problems.

The ultrasonic water-removing mouth fixture comprises a machine base and an ultrasonic pressure head, wherein the machine base is provided with a top plate, a bottom plate and a support column connected between the top plate and the bottom plate, and the surface of the top plate is provided with a placing groove for placing a whole mold runner and a plurality of water-removing mouth stations arranged around the placing groove for placing products;

the ultrasonic pressure head is positioned above the top plate and acts on the water outlet station;

wherein, a plurality of water gap stations all run through in the roof setting, and a plurality of water gap stations all correspond with the lower plate position.

As a further scheme of the utility model: a sliding plate is arranged between the top plate and the bottom plate, one end of the sliding plate is connected with the top plate, the other end of the sliding plate is connected with the bottom plate, so that the sliding plate is obliquely arranged, and the sliding plate corresponds to the positions of the water outlet stations.

As a further scheme of the utility model: both sides of the sliding plate are provided with blocking plates.

As a further scheme of the utility model: the upper end face of the sliding plate is paved with a smooth elastic layer.

As a further scheme of the utility model: the upper end face of the bottom plate is paved with a smooth elastic layer.

As a further scheme of the utility model: the smooth elastic material is pu material.

As a further scheme of the utility model: the plurality of water outlet stations are distributed at intervals in an array, and the lower end surfaces of the plurality of water outlet stations are provided with counting sensors.

As a further scheme of the utility model: the lateral part of roof is provided with the count panel, and a plurality of count sensors all are connected with the count panel electricity.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, the product is separated from the water gap in an acoustic principle through an ultrasonic vibration mode, and the water gap station penetrating through the product is combined, so that the product is separated from the water gap and falls on the bottom plate, the packaging action is convenient, waste generated by the whole mould runner connected with the product is still positioned on the top plate, the sheared product is not required to be separated from the waste generated by the whole mould runner in a manual mode in the packaging process, the time and the labor are saved, the appearance of the product is ensured, the quality of the product is improved, and the efficiency is also improved efficiently.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the structure of the utility model with the ultrasonic ram removed;

FIG. 3 is a schematic view of the structure of the mating skateboard of the present utility model;

FIG. 4 is a schematic view of the structure of the counter panel of the present utility model.

Reference numerals and names in the drawings are as follows:

1. a base; 2. an ultrasonic pressure head; 3. a top plate; 4. a bottom plate; 5. a support column; 6. a placement groove; 7. a water removal port station; 8. a slide plate; 9. a blocking plate; 10. a counting panel; 11. a smooth elastic layer; 12. a product; 13. and (3) shaping the mould runner.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, in an embodiment of the present utility model, an ultrasonic water-removing tool includes a machine base 1 and an ultrasonic pressure head 2, wherein the machine base 1 has a top plate 3, a bottom plate 4 and a support column 5 connected between the top plate 3 and the bottom plate 4, a placement groove 6 for placing a whole mold runner 13 is provided on a surface of the top plate 3, and a plurality of water-removing stations 7 for placing products 12 are provided around the placement groove 6;

wherein the ultrasonic pressure head 2 is positioned above the top plate 3, and the ultrasonic pressure head 2 acts on the water removing station 7;

wherein, a plurality of water gap removal stations 7 all run through in roof 3 setting, and a plurality of water gap removal stations 7 all correspond with bottom plate 4 position.

The technical scheme of the utility model comprises an organic table and an ultrasonic wave generating device (not shown), wherein the organic table is rectangular and is provided with a bottom plate 4, a top plate 3 and four supporting columns 5 connected at corner positions between the bottom plate 4 and the top plate 3, so that the top plate 3 and the bottom plate 4 are arranged in a hollow way, a plurality of water outlet stations 7 and a placing groove 6 arranged between the water outlet stations 7 are arranged on the top plate 3 in a penetrating way, the ultrasonic wave generating device is provided with an ultrasonic pressure head 2, and the ultrasonic wave generating device is used for driving the ultrasonic pressure head 2 to reciprocate in the vertical direction so as to enable the ultrasonic pressure head 2 to correspond to the water outlet stations 7;

in practical application, after the product 12 is demolded by an injection mold, the product 12 is connected with the waste generated by the whole mold runner 13, the whole product is placed on the top plate 3, namely, the waste generated by the whole mold runner 13 corresponds to the placing groove 6, the product 12 corresponds to the water outlet station 7, wherein the water outlet connection part of the product 12 and the waste generated by the whole mold runner 13 is positioned in the water outlet station 7, an ultrasonic generating device is operated, the ultrasonic pressure head 2 acts on the connection part of the product 12 and the waste generated by the whole mold runner 13 by utilizing acoustic vibration, namely, the water outlet position, so that the product 12 is separated from the water outlet and falls on the bottom plate 4 from the water outlet station 7, the product 12 is packed by manpower, the waste generated by the whole mold runner 13 is remained on the placing groove 6, the ultrasonic pressure head 2 is driven to be far away, and the waste generated by the whole mold runner 13 is taken away, so that the water outlet of the next round can be carried out;

according to the utility model, the product 12 is separated from the water gap in an ultrasonic vibration mode by utilizing an acoustic principle, and the water gap is combined with the water gap removing station 7 which is arranged in a penetrating way, so that the product 12 is separated from the water gap and then falls on the bottom plate 4, the packaging action is facilitated, and the waste generated by the whole mould runner 13 connected with the product 12 is still positioned on the top plate 3, so that the sheared product 12 is not required to be separated from the waste generated by the whole mould runner 13 in a manual mode in the packaging process, the time and labor are saved, the appearance of the product 12 is ensured, the quality of the product 12 is improved, and the efficiency is also improved efficiently.

In one embodiment, a slide plate 8 is disposed between the top plate 3 and the bottom plate 4, wherein one end of the slide plate 8 is connected to the top plate 3, and the other end of the slide plate 8 is connected to the bottom plate 4, such that the slide plate 8 is disposed obliquely, and the slide plate 8 corresponds to the positions of the plurality of water outlet stations 7. In order to cope with the condition of multi-mode injection molding, namely that the whole mold runner 13 is connected with more products 12, the ultrasonic water-removing opening fixture can be combined with a conveyor belt on a production line, so that a sliding plate 8 is additionally arranged between a top plate 3 and a bottom plate 4, after the products 12 are separated from the water openings through an ultrasonic pressure head 2, the products 12 fall on the sliding plate 8 and slide onto the conveyor belt along the sliding plate 8, and then production personnel are reasonably arranged to carry out packaging actions, so that high-efficiency production is realized, and the practicability is good.

In order to prevent the products 12 from sliding off the sides of the slide 8 due to their sliding direction and inertia during the falling down of the slide 8, both sides of the slide 8 are provided with blocking plates 9 for precise transport of the products 12 onto the conveyor belt.

In order to make the product 12 slide down better and protect the product 12, a smooth elastic layer 11 is laid on the upper end surface of the sliding plate 8, and the smooth elastic layer 11 may be pu material, spandex cloth, etc.

In the embodiment of the utility model, under the condition that the slide plate 8 is not required to be added, the smooth elastic layer 11 is paved on the upper end surface of the bottom plate 4, so that the product 12 can slide off better and the product 12 is protected, wherein the smooth elastic layer 11 can be made of pu material, spandex cloth and the like.

In the embodiment of the utility model, a plurality of water-removing stations 7 are distributed at intervals in an array, and counting sensors (not shown) are arranged on the lower end surfaces of the water-removing stations 7;

the side portion of the top plate 3 is provided with a counting panel 10, and a plurality of counting sensors are electrically connected to the counting panel 10.

The visual management of the production workshop is realized by adding the counting sensor and the counting panel 10, namely, visual and perception information with visual image and proper color is utilized to know the production condition of the workshop.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims

1. The ultrasonic water-removing opening jig comprises a machine base and an ultrasonic pressure head and is characterized in that the machine base is provided with a top plate, a bottom plate and a support column connected between the top plate and the bottom plate, wherein the surface of the top plate is provided with a placing groove for placing a whole mold runner and a plurality of water-removing opening stations which are arranged around the placing groove and used for placing products;

2. The ultrasonic water-removing port jig of claim 1, wherein a slide plate is provided between the top plate and the bottom plate, wherein one end of the slide plate is connected to the top plate, and the other end of the slide plate is connected to the bottom plate, such that the slide plate is disposed obliquely, and the slide plate corresponds to the plurality of water-removing port stations.

3. The ultrasonic water-removing opening jig according to claim 2, wherein blocking plates are arranged on both sides of the sliding plate.

4. The ultrasonic water removal port fixture of claim 2, wherein a smooth elastic layer is laid on the upper end surface of the slide plate.

5. The ultrasonic water removal port jig as set forth in claim 1, wherein a smooth elastic layer is laid on the upper end surface of the bottom plate.

6. An ultrasonic water removal head jig according to claim 4 or 5, wherein the smooth elastic material is pu material.

7. The ultrasonic water-removing port jig according to claim 1, wherein the water-removing port stations are arranged at intervals in an array, and the lower end surfaces of the water-removing port stations are provided with counting sensors.

8. The ultrasonic water removal port fixture of claim 7, wherein a counting panel is arranged on the side of the top plate, and a plurality of counting sensors are electrically connected with the counting panel.