CN206568462U - An injection mold for rapid demoulding and removal of surface nozzle material - Google Patents

An injection mold for rapid demoulding and removal of surface nozzle material Download PDF

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Publication number
CN206568462U
CN206568462U CN201720171835.2U CN201720171835U CN206568462U CN 206568462 U CN206568462 U CN 206568462U CN 201720171835 U CN201720171835 U CN 201720171835U CN 206568462 U CN206568462 U CN 206568462U
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mold
mould
injection mold
blade
thimble
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华志炎
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Dongguan Chaoheng Plastic Mould Co ltd
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Dongguan Chaoheng Plastic Mould Co ltd
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Abstract

The utility model relates to an injection mold for fast demolding and cutting off surface nozzle material, which comprises an upper template, an upper mold, a lower template, a lower mold and a mold base, wherein an ejection mechanism is arranged below the mold base and is positioned between two supporting blocks; the ejection mechanism comprises a thimble bottom plate, a thimble panel fixedly arranged above the thimble bottom plate, a top seat fixedly arranged above the thimble panel and a main top fixedly arranged above the top seat, and a top rod is also arranged above the thimble panel; the main top and the ejector rod penetrate through the lower die plate and slide up and down along the lower die plate, and the main top and the ejector rod penetrate through the lower die and slide up and down along the lower die; a worm is arranged below the thimble base plate, penetrates through the die holder and slides up and down along the die holder, and is also movably connected with a worm wheel; this injection mold of quick drawing of patterns, excision surface mouth of a river material, through motor drive ejection mechanism, demold, it is efficient.

Description

一种快速脱模、切除表面水口料的注塑模具An injection mold for rapid demoulding and removal of surface nozzle material

技术领域technical field

本实用新型属于注塑模具技术领域,具体涉及种快速脱模、切除表面水口料的注塑模具。The utility model belongs to the technical field of injection moulds, and in particular relates to an injection mould, which can quickly demould and remove surface nozzle material.

背景技术Background technique

模具:工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有“工业之母”的称号。Mold: various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. In short, a mold is a tool used to shape an object. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the article through the change of the physical state of the formed material. Known as the "Mother of Industry".

在外力作用下使坯料成为有特定形状和尺寸的制件的工具。广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中。模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离(冲裁)。应用内腔形状可使坯料获得相应的立体形状。模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。模具是精密工具,形状复杂,承受坯料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求,模具生产的发展水平是机械制造水平的重要标志之一。Under the action of external force, the blank becomes a tool with a specific shape and size. Widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics and other products. The mold has a specific contour or cavity shape, and the application of the contour shape with a cutting edge can separate the blank according to the contour line shape (punching). Applying the shape of the inner cavity can make the blank obtain the corresponding three-dimensional shape. The mold generally includes two parts, the movable mold and the fixed mold (or punch and die), which can be separated or combined. Take out the parts when they are separated, and inject the blank into the mold cavity to form when they are closed. The mold is a precision tool with a complex shape and bears the bulging force of the billet. It has high requirements for structural strength, stiffness, surface hardness, surface roughness and machining accuracy. The development level of mold production is one of the important symbols of the level of mechanical manufacturing.

现有技术中,公仔玩具主要是用塑料作为原料,在进行脱模操作的时候,存在着脱模难度大、脱模不平衡,容易损坏塑胶产品的缺陷,而且在脱模完成后,需要经过切除表面水口料的处理,这些水口料是在注塑的过程中用于注入液态的塑料的封口,经过注塑加工后冷却形成的。通常见到的塑料生产的产品,切出水口通常都是人工完成的,人工操作不仅耗费时间,而且人也容易疲劳,会增加人力的成本;特别是对于大批量的生产加工,人工生产的效率过低,最终会影响整个的生产的进度,再加上人工的处理差异性较大,其表面质量难以保持一致,虽然并不影响整体的外观,但是整体来说会降低产品的一致性,而且人工处理所使用的利器容易将塑胶制品划伤。In the prior art, doll toys mainly use plastics as raw materials. During the demoulding operation, there are defects such as difficult demoulding, unbalanced demoulding, and easy damage to plastic products. The treatment of surface nozzle materials, these nozzle materials are used to inject liquid plastic seals during the injection molding process, and are formed by cooling after injection molding. For products made of plastic that are usually seen, the water outlet is usually cut manually. Manual operation is not only time-consuming, but also prone to fatigue, which will increase the cost of manpower; especially for mass production and processing, the efficiency of manual production If it is too low, it will eventually affect the progress of the entire production. In addition, the difference in manual processing is large, and the surface quality is difficult to maintain. Although it does not affect the overall appearance, it will reduce the consistency of the product as a whole, and The sharp tools used by manual handling can easily scratch the plastic products.

实用新型内容Utility model content

本实用新型的目的是解决现有注塑模具存在的脱模难度大,脱模不均衡,需要人工切除表面水口料,影响产品质量的问题。The purpose of the utility model is to solve the problems existing in the existing injection molds that the demoulding is difficult, the demoulding is unbalanced, the surface nozzle material needs to be manually removed, and the product quality is affected.

为达上述目的,本实用新型提供了一种快速脱模、切除表面水口料的注塑模具,包括上模板、固定设置于上模板下方的上模、下模板、固定设置于下模板上的下模、对称设置于下模板下方的两个支撑块、设置于上模中的灌嘴及设置于下端的模座,上模与下模对应设置形成一空腔,灌嘴与该空腔联通,所述模座的下方设置有顶出机构,该顶出机构位于两个支撑块之间;所述顶出机构包括顶针底板,固定设置于顶针底板上方的顶针面板,固定设置于顶针面板上方的顶座,以及固定设置于顶座上方的主顶,所述顶针面板的上方还设置有顶杆;所述主顶、顶杆贯穿下模板并且沿下模板上下滑动,所述主顶、顶杆贯穿下模并且沿下模上下滑动;所述顶针底板的下方设置有蜗杆,该蜗杆贯穿模座并且沿模座上下滑动,所述蜗杆还活动连接有蜗轮。In order to achieve the above purpose, the utility model provides an injection mold for rapid demoulding and removal of surface nozzle material, including an upper template, an upper mold fixedly arranged below the upper template, a lower template, and a lower mold fixedly arranged on the lower template , the two supporting blocks symmetrically arranged under the lower template, the filling nozzle arranged in the upper mold and the mold base arranged at the lower end, the upper mold and the lower mold are correspondingly arranged to form a cavity, and the filling nozzle communicates with the cavity. An ejector mechanism is arranged below the mold base, and the ejector mechanism is located between two support blocks; the ejector mechanism includes a thimble base plate, a thimble panel fixedly arranged above the thimble base plate, and a top seat fixedly arranged above the thimble panel , and the main top fixedly arranged above the top seat, and a ejector rod is also arranged above the thimble panel; the main top and ejector rod penetrate the lower template and slide up and down along the lower template, and the main top and ejector rod pass through The mold slides up and down along the lower mold; a worm is arranged below the ejector pin bottom plate, the worm passes through the mold base and slides up and down along the mold base, and the worm is also movably connected with a worm gear.

上述的快速脱模、切除表面水口料的注塑模具,还包括设置于上模上的切刀,所述上模与下模连接面处设置有一滑槽,该滑槽与灌嘴与空腔联通连接处联通,所述切刀插入滑槽中。The above-mentioned injection mold for rapid demoulding and removal of surface nozzle material also includes a cutting knife arranged on the upper mold, and a chute is provided at the connecting surface of the upper mold and the lower mold, and the chute communicates with the filling nozzle and the cavity. The joint is communicated, and the cutter is inserted into the chute.

所述切刀包括刀片以及与把手,所述刀片与把手固定连接,所述刀片的中部为沿刀片沿伸的穿孔,所述刀片的顶端设置有弧形刀刃。The cutter includes a blade and a handle, the blade is fixedly connected to the handle, the middle part of the blade is a perforation extending along the blade, and the top of the blade is provided with an arc-shaped blade.

蜗轮中部设置有连接插口。The middle part of the worm wheel is provided with a connecting socket.

所述蜗轮通过连接电机或者传动轴进行驱动。The worm gear is driven by connecting a motor or a transmission shaft.

本实用新型的优点如下:本实用新型提供的这种快速脱模、切除表面水口料的注塑模具,能够在塑胶产品凝固后,通过电机驱动顶出机构,进行脱模,不仅效率高,而且能够平衡的推动所有的推杆以及主顶,使得塑胶产品受力均匀,脱模迅速,而且该注塑模具设置有切刀,用于切除灌嘴附近的水口料,在注塑结束后既可以将口水料切除,相比于冷却、脱模后切除口水料,大大提高了产品的质量,其表面质量可以很好的保持一致性,而且效果更高,有利于节省成本和延长模具的使用寿命。The advantages of the utility model are as follows: the injection mold provided by the utility model can quickly release the mold and remove the surface nozzle material. After the plastic product is solidified, the ejector mechanism can be driven by a motor to perform demoulding, which not only has high efficiency, but also can Push all the push rods and the main top in a balanced manner, so that the plastic product is evenly stressed and demolded quickly, and the injection mold is equipped with a cutter to cut off the spout material near the filling nozzle. After the injection molding is completed, the spout material can be removed Cutting, compared with cutting off the drool material after cooling and demolding, greatly improves the quality of the product, and its surface quality can maintain a good consistency, and the effect is higher, which is conducive to saving costs and prolonging the service life of the mold.

下面结合附图和实施例对本实用新型做详细说明。The utility model is described in detail below in conjunction with accompanying drawing and embodiment.

附图说明Description of drawings

图1是快速脱模、切除表面水口料的注塑模具剖视图。Fig. 1 is a sectional view of an injection mold for rapid demoulding and removal of surface nozzle material.

图2是切刀结构示意图。Figure 2 is a schematic diagram of the cutter structure.

图中: 1、上模板;2、上模;3、下模板;4、下模;5、支撑块;6、灌嘴;7、模座;8、顶针底板;9、顶针面板;10、顶座;11、主顶;12、顶杆;13、空腔;14、端部;15、滑槽;16、切刀;17、把手;18、刀片;19、弧形刀刃;20、蜗杆;21、蜗轮;22、连接插口;23、穿孔。In the figure: 1. Upper formwork; 2. Upper formwork; 3. Lower formwork; 4. Lower formwork; 5. Support block; Top seat; 11, main top; 12, ejector rod; 13, cavity; 14, end; 15, chute; 16, cutter; 17, handle; 18, blade; 19, arc blade; 20, worm ; 21, worm gear; 22, connection socket; 23, perforation.

具体实施方式detailed description

为了解决现有注塑模具存在的脱模难度大,脱模不均衡,需要人工切除表面水口料,影响产品质量的问题,本实施例提供了一种如图1所示的快速脱模、切除表面水口料的注塑模具,包括上模板1、固定设置于上模板1下方的上模2、下模板3、固定设置于下模板3上的下模4、对称设置于下模板3下方的两个支撑块5、设置于上模2中的灌嘴6及设置于下端的模座7。两个支撑块5用于支撑下模板3以及上面设置的部件,使得模座7与下模板3之间有空间,下述的顶针底板8以及顶针面板9沿着支撑块5之间的空间向着下模板3处滑动;上模2与下模4对应设置形成一空腔13,灌嘴6与该空腔13联通,模座7的下方设置有顶出机构,该顶出机构位于两个支撑块5之间;顶出机构包括顶针底板8,固定设置于顶针底板8上方的顶针面板9,固定设置于顶针面板9上方的顶座10,以及固定设置于顶座10上方的主顶11,顶针面板9的上方还设置有顶杆12;顶杆12可以设置多个,根据所生产的塑胶产品的特点进行配置,顶杆12以主顶11位对称轴进行设置;主顶11、顶杆12贯穿下模板3并且沿下模板3上下滑动,主顶11、顶杆12贯穿下模4并且沿下模4上下滑动;顶杆12主要用于顶住注塑产品的端部14;主顶11与顶杆12进行配合,主顶11顶塑胶产品的中部,顶杆12 塑胶产品的两端,使得受力更为均衡,产品被顶出模具的时候,不容易损坏、影响质量,而且更容易顶出模具;该模具能够平衡的推动所有的推杆以及主顶,使得塑胶产品受力均匀,对模具的磨损小,塑胶产品脱模迅速,有利于提高塑胶产品质量及塑胶产品生产效率,以及延长模具使用时间。In order to solve the problem that the existing injection mold is difficult to demould, the demoulding is uneven, and the surface nozzle material needs to be manually removed, which affects the product quality. Injection mold for nozzle material, including upper template 1, upper mold 2 fixedly arranged under upper template 1, lower template 3, lower mold 4 fixedly arranged on lower template 3, two supports symmetrically arranged under lower template 3 Block 5, the filling nozzle 6 arranged in the upper mold 2 and the mold base 7 arranged at the lower end. Two support blocks 5 are used to support the lower template 3 and the parts arranged above, so that there is a space between the mold base 7 and the lower template 3, and the ejector base plate 8 and the ejector panel 9 described below extend along the space between the support blocks 5 toward The lower template 3 slides; the upper mold 2 and the lower mold 4 are correspondingly arranged to form a cavity 13, the filling nozzle 6 communicates with the cavity 13, and an ejection mechanism is provided under the mold base 7, and the ejection mechanism is located on two supporting blocks 5; the ejector mechanism includes a thimble base plate 8, a thimble panel 9 fixedly arranged above the thimble base plate 8, a top seat 10 fixedly arranged above the thimble panel 9, and a main top 11 fixedly arranged above the top seat 10, and the thimble The top of the panel 9 is also provided with a push rod 12; multiple push rods 12 can be provided, and are configured according to the characteristics of the produced plastic products. Go through the lower template 3 and slide up and down along the lower template 3, the main top 11 and the ejector rod 12 pass through the lower mold 4 and slide up and down along the lower mold 4; the ejector rod 12 is mainly used to withstand the end 14 of the injection molded product; the main top 11 and the The ejector rod 12 cooperates, the main ejector 11 pushes the middle of the plastic product, and the ejector rod 12 is the two ends of the plastic product, so that the force is more balanced. When the product is ejected from the mold, it is not easy to damage and affect the quality, and it is easier to eject out of the mold; the mold can push all the push rods and the main top in a balanced manner, so that the plastic products are evenly stressed, the wear on the mold is small, and the plastic products are demoulded quickly, which is conducive to improving the quality of plastic products and the production efficiency of plastic products, as well as extending the life of plastic products. Mold use time.

顶针底板8的下方设置有蜗杆20,该蜗杆20贯穿模座7并且沿模座7上下滑动,蜗杆20还活动连接有蜗轮21,蜗杆20与蜗轮21配合,可以缓慢而且稳定的顶出塑胶产品,其最大的特点就是受力均匀;蜗轮21中部设置有连接插口22;蜗轮21通过连接电机或者传动轴进行驱动;这样就使得顶出机构可以在电机的或者传动机构的推动下,将塑胶产品推出模具。A worm 20 is arranged under the ejector pin bottom plate 8, the worm 20 runs through the mold base 7 and slides up and down along the mold base 7, the worm 20 is also movably connected with a worm wheel 21, and the worm 20 cooperates with the worm wheel 21 to eject plastic products slowly and stably , its biggest feature is uniform stress; the middle part of the worm wheel 21 is provided with a connection socket 22; the worm wheel 21 is driven by connecting the motor or the transmission shaft; this makes the ejector mechanism push the plastic product Roll out the mold.

如图2所示,上述的一种快速脱模、切除表面水口料的注塑模具,还包括设置于上模2上的切刀16,上模2与下模4连接面处设置有一滑槽15,滑槽15不与空腔13联通,也不与顶杆12接触,该滑槽15与灌嘴6与空腔13联通连接处联通,切刀16插入滑槽15中。As shown in Figure 2, the above-mentioned injection mold for rapid demoulding and removal of surface nozzle material also includes a cutter 16 arranged on the upper mold 2, and a chute 15 is arranged at the connecting surface of the upper mold 2 and the lower mold 4 , the chute 15 is not in communication with the cavity 13 , nor is it in contact with the ejector rod 12 , the chute 15 is in communication with the junction of the filling nozzle 6 and the cavity 13 , and the cutter 16 is inserted into the chute 15 .

切刀16包括刀片18以及与把手17,刀片18与把手17固定连接,把手17用于推动或者拉动切刀16,使得切刀16切断水口料,或者从滑槽15中划出;刀片18的中部为沿刀片18沿伸的穿孔23,穿孔23的设置是为了防止滑槽15与顶杆12所在的位置出现重合的时候,方便顶杆12从穿孔23中穿过,避免两者联通,影响彼此功能;刀片18的顶端设置有弧形刀刃19,这样可以在进行切水口料的时候,彻底切除水口料。Cutting knife 16 comprises blade 18 and with handle 17, and blade 18 is fixedly connected with handle 17, and handle 17 is used for pushing or pulling cutting knife 16, makes cutting knife 16 cut off nozzle material, or draws out from chute 15; The middle part is a perforation 23 extending along the blade 18. The perforation 23 is set to prevent the coincidence of the position of the chute 15 and the push rod 12, so that the push rod 12 can pass through the perforation 23, avoiding the communication between the two and affecting the mutual function; the top of the blade 18 is provided with an arc-shaped blade 19, which can completely cut off the nozzle material when cutting the nozzle material.

以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。本实用新型的上方、下方等方位用语是根据图纸视图位置而言。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the utility model belongs, on the premise of not departing from the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as belonging to the protection scope of the utility model. The azimuth terms such as top and bottom of the present utility model are according to the position of drawing view.

Claims (5)

1. the injection mold of a kind of fast demoulding, removal surface regrinding-material, including cope plate(1), be fixedly installed on cope plate(1) The upper mould of lower section(2), lower template(3), be fixedly installed on lower template(3)On lower mould(4), be symmetricly set in lower template(3)Under Two support blocks of side(5), be arranged at mould(2)In filling mouth(6)And it is arranged at the die holder of lower end(7), upper mould(2)With lower mould (4)It is correspondingly arranged to form a cavity(13), fill mouth(6)With the cavity(13)UNICOM, it is characterised in that:The die holder(7)Under Side is provided with ejecting mechanism, and the ejecting mechanism is located at two support blocks(5)Between;The ejecting mechanism includes Ejector Retainer Plate(8)、 It is fixedly installed on Ejector Retainer Plate(8)The thimble panel of top(9), be fixedly installed on thimble panel(9)The footstock of top(10)With And it is fixedly installed on footstock(10)The main top of top(11), the thimble panel(9)Top be additionally provided with push rod(12);It is described Main top(11), push rod(12)Through lower template(3)And along lower template(3)Slide up and down, the main top(11), push rod(12)Pass through Wear mould(4)And along lower mould(4)Slide up and down;The Ejector Retainer Plate(8)Lower section be provided with worm screw(20), the worm screw(20) Through die holder(7)And along die holder(7)Slide up and down, the worm screw(20)Also it is connected with worm gear(21).
2. the injection mold of fast demoulding as claimed in claim 1, removal surface regrinding-material, it is characterised in that:Also include setting It is placed in mould(2)On cutting knife(16), the upper mould(2)With lower mould(4)A chute is provided with joint face(15), the chute (15)With filling mouth(6)With cavity(13)Junction UNICOM of UNICOM, the cutting knife(16)Insert chute(15)In.
3. the injection mold of fast demoulding as claimed in claim 2, removal surface regrinding-material, it is characterised in that:The cutting knife (16)Including blade(18)And and handle(17), the blade(18)With handle(17)It is fixedly connected, the blade(18)'s Middle part is along blade(18)Along the perforation stretched(23), the blade(18)Top be provided with curved blade(19).
4. the injection mold of fast demoulding as claimed in claim 1, removal surface regrinding-material, it is characterised in that:Worm gear(21) Middle part is provided with connection socket(22).
5. fast demoulding, the injection mold of removal surface regrinding-material as described in claim 1 or 4, it is characterised in that:The snail Wheel(21)It is driven by connecting motor or power transmission shaft.
CN201720171835.2U 2017-02-24 2017-02-24 An injection mold for rapid demoulding and removal of surface nozzle material Expired - Fee Related CN206568462U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108582669A (en) * 2018-04-26 2018-09-28 杨传平 A kind of injection mold convenient for cast and demoulding
CN108859000A (en) * 2018-07-05 2018-11-23 魏贵英 A kind of injection mold of fast automatic positioning
CN113059122A (en) * 2021-03-25 2021-07-02 保定联想铸造有限公司 Precoated sand shell type casting mold and process
CN114939960A (en) * 2022-05-17 2022-08-26 苏州纳科华模具有限公司 Mould for manufacturing plastic products

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108582669A (en) * 2018-04-26 2018-09-28 杨传平 A kind of injection mold convenient for cast and demoulding
CN108582669B (en) * 2018-04-26 2020-08-07 中山市华海塑料制品有限公司 Injection mold convenient to pouring and drawing of patterns
CN108859000A (en) * 2018-07-05 2018-11-23 魏贵英 A kind of injection mold of fast automatic positioning
CN113059122A (en) * 2021-03-25 2021-07-02 保定联想铸造有限公司 Precoated sand shell type casting mold and process
CN114939960A (en) * 2022-05-17 2022-08-26 苏州纳科华模具有限公司 Mould for manufacturing plastic products

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