CN219334551U - Zirconia ceramic glaze de-ironing machine - Google Patents

Abstract

The utility model relates to the technical field of zirconia glaze iron removal, in particular to a zirconia ceramic glaze iron removing machine, which enables zirconia powder to uniformly fall through a blanking device, thereby improving the iron removing effect of equipment; the iron removing device is matched with the scraping device and the collecting device to collect the adsorbed iron impurities, so that the practicability of the equipment is improved; the conveying device conveys the zirconia powder with iron removed out of the equipment, so that the labor intensity of operators is reduced; the device comprises a tank body, a stirring device and an iron removing device, wherein the stirring device and the iron removing device are arranged on the tank body; the device also comprises a blanking device, an iron removing device, a scraping device, a collecting device and a conveying device, wherein the blanking device uniformly sprinkles zirconia powder; the iron removing device adsorbs iron impurities and magnetic impurities in the scattered zirconia powder; the scraping device scrapes sundries adsorbed on the surface of the iron removing device; the collecting device is used for collecting iron impurities; the conveying device sends out the zirconia powder with iron removed out of the equipment.

Description

Zirconia ceramic glaze de-ironing machine

Technical Field

The utility model relates to the technical field of zirconia glaze iron removal, in particular to a zirconia ceramic glaze iron removal machine.

Background

The zirconia ceramics has high toughness, high bending strength and high wear resistance, pure zirconia is white, but iron filings, iron powder and magnetic substances are doped in raw materials in the zirconia production and processing process, and the color and the structure of the finished zirconia ceramics are influenced, so that iron impurities in raw materials need to be removed before processing.

The utility model patent of China with the publication number of CN2 feed hopper CN201922351922.8 in the prior art relates to a ceramic glaze iron remover, which comprises a tank body, a stirring device and an iron removing device, and can effectively remove impurity iron in the ceramic glaze, thereby reducing the production cost of products.

However, the above device has the following problems in practical use: firstly, a large amount of wet materials are adhered to the inner wall of the tank body in the production process, so that operators are required to clean at regular time, and the labor intensity of the operators is increased; second, the continuous throughput of the apparatus is low and the production efficiency is insufficient.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a device for uniformly dropping zirconia powder through a blanking device, so that the iron removal effect of equipment is improved; the iron removing device is matched with the scraping device and the collecting device to collect the adsorbed iron impurities, so that the practicability of the equipment is improved; the conveying device conveys the zirconia powder with iron removed out of the equipment, so that the labor intensity of operators is reduced.

The utility model relates to a zirconia ceramic glaze iron removing machine, which comprises a tank body, a stirring device and an iron removing device, wherein the stirring device and the iron removing device are arranged on the tank body; the device also comprises a blanking device, an iron removing device, a scraping device, a collecting device and a conveying device, wherein the blanking device uniformly sprinkles zirconia powder; the iron removing device adsorbs iron impurities and magnetic impurities in the scattered zirconia powder; the scraping device scrapes sundries adsorbed on the surface of the iron removing device; the collecting device is used for collecting iron impurities; the conveying device sends out the zirconia powder with iron removed out of the equipment; the zirconia powder uniformly falls through the blanking device, so that the iron removal effect of the equipment is improved; the iron removing device is matched with the scraping device and the collecting device to collect the adsorbed iron impurities, so that the practicability of the equipment is improved; the conveying device conveys the zirconia powder with iron removed out of the equipment, so that the labor intensity of operators is reduced.

Preferably, the discharging device comprises a feeding funnel, an electric plate valve, an allocation tube, a vibration motor and an iron removal box, wherein the output end of the feeding funnel is communicated with the upper part of the iron removal box, the output end of the feeding funnel passes through the upper end surface of the iron removal box and enters the iron removal box to be connected with the upper end surface of the allocation tube, the electric plate valve is arranged on the output end of the feeding funnel, the lower end surface of the allocation tube is a strip-shaped hole, and the vibration motor is arranged on the allocation tube; and an electric plate valve is opened, materials fall to the distribution pipe and uniformly fall out through the strip-shaped holes on the lower end surface of the distribution pipe, and a vibration motor is started, so that the blocking condition of the output end of the distribution pipe is reduced, and the production stability of the equipment is improved.

Preferably, the iron removing device comprises a first gear motor, a rotating shaft and a magnetic plate roller, wherein the first gear motor is arranged on the front end face of the iron removing box, the output end of the first gear motor penetrates through the front end face of the iron removing box to be connected with the rotating shaft, the rear end face of the rotating shaft is connected with the rear end face of the iron removing box, the magnetic plate roller is sleeved on the rotating shaft and provided with a plurality of groups of planes, and the magnetic plate roller is positioned on the lower side of the sharing pipe; the first gear motor is started, and the first gear motor transmits power to the rotating shaft to drive the magnetic plate roller to rotate, so that multiple groups of planes of the magnetic plate roller sequentially adsorb iron impurities, the adsorption efficiency reduction caused by more adsorbed impurities is reduced, and the practicability of the equipment is improved.

Preferably, the scraping device comprises a second gear motor, a screw rod, a nut, a scraping plate and two groups of limiting rods, wherein the second gear motor is arranged on the front end face of the iron removing box, the output end of the second gear motor penetrates through the front end face of the iron removing box and enters the iron removing box to be connected with the screw rod, the scraping plate is positioned on the right side of the magnetic plate roller, the scraping plate is sleeved on the screw rod through the nut, rubber scraping plates are arranged on the front end face of the scraping plate, the front end and the rear end of the two groups of limiting rods are respectively connected with the front end face and the rear end face of the interior of the iron removing box, the two groups of limiting rods penetrate through the upper part and the lower part of the scraping plate, and the scraping plate can slide on the limiting rods; and the second gear motor is started, and the second gear motor transmits power to the screw rod to drive the screw rod to rotate, so that the scraper blade slides on the limit rod, the rubber scraper blade on the scraper blade scrapes iron impurities on the plane of the magnetic plate roller, and the practicability of the equipment is improved.

Preferably, the collecting device comprises a collecting plate, a handle and two groups of supporting rods, wherein rectangular holes are formed in the front end face of the iron removing box, the front end and the rear end of the two groups of supporting rods are respectively connected with the front end and the rear end in the iron removing box, the two groups of supporting rods are positioned on the lower side of the rectangular holes in the iron removing box, a collecting groove is formed in the upper end face of the collecting plate, a sliding groove is formed in the end face of the collecting plate, the collecting plate slides on the supporting rods through the sliding groove to enter the iron removing box, the handle is arranged on the front end face of the collecting plate, and the collecting plate is positioned on the lower side of the scraping device; iron impurities scraped by the collecting groove on the upper end face of the collecting plate are collected, after the iron removal process is completed, the iron impurities in the collecting plate are cleaned by the collecting plate drawn out by the handle, so that the cleaning efficiency of equipment is improved, and the labor intensity of operators is reduced.

Preferably, the conveying device comprises a third gear motor, conveying rollers and a conveying belt, the third gear motor is arranged on the front end face of the iron removal box, a discharge hole is formed in the right end face of the iron removal box, an extension plate is arranged on the discharge hole, the front end face and the rear end face of the plurality of groups of conveying rollers are connected with the front end face and the rear end face in the iron removal box, the conveying belt is sleeved on the plurality of groups of conveying rollers, and the output end of the third gear motor penetrates through the front end face of the iron removal box and is connected with the leftmost conveying roller; and the third gear motor is started, and transmits power to the conveying rollers, and the conveying belt is driven to rotate through the cooperation of the plurality of groups of conveying rollers, so that accumulated materials on the conveying belt are conveyed out of the equipment, the labor intensity of operators is reduced, and the practicability of the equipment is improved.

Compared with the prior art, the utility model has the beneficial effects that: the zirconia powder uniformly falls through the blanking device, so that the iron removal effect of the equipment is improved; the iron removing device is matched with the scraping device and the collecting device to collect the adsorbed iron impurities, so that the practicability of the equipment is improved; the conveying device conveys the zirconia powder with iron removed out of the equipment, so that the labor intensity of operators is reduced.

Drawings

FIG. 1 is a schematic cross-sectional view of the present utility model;

FIG. 2 is a schematic elevational view of the present utility model;

FIG. 3 is a schematic diagram of an apportioned tube configuration;

fig. 4 is a schematic view of a partial structure of the scraping device;

FIG. 5 is a schematic view of the structure of the collecting device;

the reference numerals in the drawings: 1. a feed hopper; 2. an electric plate valve; 3. splitting the pipe; 4. a vibration motor; 5. an iron removal box; 6. a first gear motor; 7. a rotating shaft; 8. a magnetic plate roller; 9. a second gear motor; 10. a screw rod; 11. a nut; 12. a scraper; 13. a limit rod; 14. a collection plate; 15. a handle; 16. a support rod; 17. a third gear motor; 18. a conveying roller; 19. a conveyor belt.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

As shown in fig. 1, 2, 3, 4 and 5, the iron removing device and the conveying device are arranged on the blanking device;

firstly, adding materials into a feeding funnel 1, then starting an electric plate valve 2, enabling the materials to fall into a distribution pipe 3 and uniformly fall out through strip-shaped holes on the lower end face of the distribution pipe 3, starting a vibration motor 4, reducing the blocking condition of the output end of the distribution pipe 3, then starting a first gear motor 6, transmitting power to a rotating shaft 7 by the first gear motor 6 to drive a magnetic plate roller 8 to rotate, enabling multiple groups of planes of the magnetic plate roller 8 to sequentially adsorb iron impurities, then starting a third gear motor 17, transmitting the power to a conveying roller 18 by the third gear motor 17, and driving a conveying belt 19 to rotate by the cooperation of the multiple groups of conveying rollers 18, so that the materials accumulated on the conveying belt 19 can be conveyed out of equipment;

the discharging device comprises a feeding funnel 1, an electric plate valve 2, a distributing pipe 3, a vibration motor 4 and an iron removing box 5, wherein the output end of the feeding funnel 1 is communicated with the upper part of the iron removing box 5, the output end of the feeding funnel 1 passes through the upper end face of the iron removing box 5 and enters the iron removing box 5 to be connected with the upper end face of the distributing pipe 3, the electric plate valve 2 is arranged on the output end of the feeding funnel 1, the lower end face of the distributing pipe 3 is a strip-shaped hole, and the vibration motor 4 is arranged on the distributing pipe 3;

the iron removing device comprises a first gear motor 6, a rotating shaft 7 and a magnetic plate roller 8, wherein the first gear motor 6 is arranged on the front end face of the iron removing box 5, the output end of the first gear motor 6 penetrates through the front end face of the iron removing box 5 and is connected with the rotating shaft 7, the rear end face of the rotating shaft 7 is connected with the rear end face of the iron removing box 5, the magnetic plate roller 8 is sleeved on the rotating shaft 7, the magnetic plate roller 8 is provided with a plurality of groups of planes, and the magnetic plate roller 8 is positioned on the lower side of the sharing pipe 3;

the conveying device comprises a third gear motor 17, conveying rollers 18 and a conveying belt 19, the third gear motor 17 is arranged on the front end face of the iron removal box 5, a discharge hole is formed in the right end face of the iron removal box 5, an extension plate is arranged on the discharge hole, the front end face and the rear end face of the plurality of groups of conveying rollers 18 are connected with the front end face and the rear end face in the iron removal box 5, the conveying belt 19 is sleeved on the plurality of groups of conveying rollers 18, and the output end of the third gear motor 17 penetrates through the front end face of the iron removal box 5 and is connected with the leftmost conveying roller 18;

the zirconia powder uniformly falls through the blanking device, so that the iron removal effect of the equipment is improved; iron impurities in the materials are adsorbed through the iron removing device, so that the iron content in the materials is reduced, and the working efficiency of the equipment is improved; the conveying device conveys the zirconia powder with iron removed out of the equipment, so that the labor intensity of operators is reduced.

Example 2

The device is improved on the basis of the first embodiment, and comprises a scraping device and a collecting device which are arranged on a blanking device;

when the iron removing device is started, the second gear motor 9 transmits power to the screw rod 10 to drive the screw rod 10 to rotate, so that the scraper 12 slides on the limiting rod 13, the rubber scraper on the scraper 12 scrapes iron impurities on the plane of the magnetic plate roller 8, then the scraped iron impurities are collected through the collecting groove on the upper end surface of the collecting plate 14, and after the processing is finished, the collecting plate 14 is pulled out to clean the impurities collected in the collecting plate 14;

the scraping device comprises a second gear motor 9, a screw rod 10, a nut 11, a scraping plate 12 and two groups of limiting rods 13, wherein the second gear motor 9 is installed on the front end face of the iron removing box 5, the output end of the second gear motor 9 penetrates through the front end face of the iron removing box 5 and enters the iron removing box 5 to be connected with the screw rod 10, the scraping plate 12 is positioned on the right side of the magnetic plate roller 8, the scraping plate 12 is sleeved on the screw rod 10 through the nut 11, a rubber scraping plate is arranged on the front end face of the scraping plate 12, the front end and the rear end of the two groups of limiting rods 13 are respectively connected with the front end face and the rear end face inside the iron removing box 5, the two groups of limiting rods 13 penetrate through the upper portion and the lower portion of the scraping plate 12, and the scraping plate 12 can slide on the limiting rods 13;

the collecting device comprises a collecting plate 14, a handle 15 and two groups of supporting rods 16, wherein rectangular holes are formed in the front end face of the iron removing box 5, the front end and the rear end of the two groups of supporting rods 16 are respectively connected with the front end and the rear end in the iron removing box 5, the two groups of supporting rods 16 are positioned on the lower side of the rectangular holes in the iron removing box 5, a collecting groove is formed in the upper end face of the collecting plate 14, a sliding groove is formed in the end face of the collecting plate 14, the collecting plate 14 slides on the supporting rods 16 through the sliding groove and enters the iron removing box 5, the handle 15 is arranged on the front end face of the collecting plate 14, and the collecting plate 14 is positioned on the lower side of the scraping device;

iron impurities on the surface of the iron removing device are removed through the scraping device and the collecting device, iron removing efficiency reduction caused by excessive adsorbates is reduced, and stability and practicability of equipment are improved.

As shown in fig. 1 to 5, when the zirconia ceramic glaze de-ironing machine of the utility model works, firstly, materials are added into a feed hopper 1, then an electric plate valve 2 is started, the materials fall into a distributing pipe 3 and uniformly fall out through a strip-shaped hole on the lower end surface of the distributing pipe 3, a vibration motor 4 is started to reduce the blocking condition of the output end of the distributing pipe 3, then a first gear motor 6 is started, the first gear motor 6 transmits power to a rotating shaft 7 to drive a magnetic plate roller 8 to rotate, multiple groups of planes of the magnetic plate roller 8 sequentially adsorb iron impurities, then a second gear motor 9 is started, the second gear motor 9 transmits power to a screw 10 to drive the screw 10 to rotate, so that a scraper 12 slides on a limiting rod 13, a rubber scraper on the scraper 12 scrapes the iron impurities on the plane of the magnetic plate roller 8, then the scraped iron impurities are collected through a collecting groove on the upper end surface of a collecting plate 14, then a third gear motor 17 is started, the power is transmitted to a conveying roller 18, and the conveying belt 19 is driven by the conveying belt 19 to rotate by the conveying belt 18, so that the materials can be piled up.

The electric plate valves 2, 6 and 9, the third gear motor 17 and the vibration motor 4 of the zirconia ceramic glaze iron remover are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached use instruction without creative labor.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The zirconia ceramic glaze iron removing machine comprises a tank body, a stirring device and an iron removing device, wherein the stirring device and the iron removing device are arranged on the tank body; the device is characterized by further comprising a blanking device, an iron removing device, a scraping device, a collecting device and a conveying device, wherein the blanking device uniformly spills zirconia powder; the iron removing device adsorbs iron impurities and magnetic impurities in the scattered zirconia powder; the scraping device scrapes sundries adsorbed on the surface of the iron removing device; the collecting device is used for collecting iron impurities; the conveying device sends out the zirconia powder with iron removed out of the equipment.

2. The zirconia ceramic glaze deironing machine according to claim 1, wherein the blanking device comprises a feeding funnel (1), an electric plate valve (2), an allocation tube (3), a vibration motor (4) and a deironing box (5), wherein the output end of the feeding funnel (1) is communicated with the upper part of the deironing box (5), the output end of the feeding funnel (1) penetrates through the upper end face of the deironing box (5) to enter the deironing box (5) to be connected with the upper end face of the allocation tube (3), the electric plate valve (2) is installed on the output end of the feeding funnel (1), the lower end face of the allocation tube (3) is a strip-shaped hole, and the vibration motor (4) is installed on the allocation tube (3).

3. The zirconia ceramic glaze iron removing machine according to claim 2, wherein the iron removing device comprises a first gear motor (6), a rotating shaft (7) and a magnetic plate roller (8), the first gear motor (6) is installed on the front end face of the iron removing box (5), the output end of the first gear motor (6) penetrates through the front end face of the iron removing box (5) to be connected with the rotating shaft (7), the rear end face of the rotating shaft (7) is connected with the rear end face of the iron removing box (5), the magnetic plate roller (8) is sleeved on the rotating shaft (7), a plurality of groups of planes are arranged on the magnetic plate roller (8), and the magnetic plate roller (8) is located on the lower side of the allocation tube (3).

4. The zirconia ceramic glaze iron removing machine according to claim 2, wherein the scraping device comprises a second gear motor (9), a screw rod (10), a nut (11), a scraping plate (12) and two groups of limiting rods (13), the second gear motor (9) is installed on the front end face of the iron removing box (5), the output end of the second gear motor (9) penetrates through the front end face of the iron removing box (5) to enter the iron removing box (5) to be connected with the screw rod (10), the scraping plate (12) is located on the right side of the magnetic plate roller (8), the scraping plate (12) is sleeved on the screw rod (10) through the nut (11), rubber scraping plates are arranged on the front end face of the scraping plate (12), the front end face and the rear end face of the two groups of limiting rods (13) are respectively connected with the front end face and the rear end face of the iron removing box (5), the two groups of limiting rods (13) penetrate through the upper portion and the lower portion of the scraping plate (12) respectively, and the scraping plate (12) can slide on the limiting rods (13).

5. The zirconia ceramic glaze iron removing machine according to claim 2, wherein the collecting device comprises a collecting plate (14), a handle (15) and two groups of supporting rods (16), rectangular holes are formed in the front end face of the iron removing box (5), the front end and the rear end of the two groups of supporting rods (16) are respectively connected with the front end and the rear end in the iron removing box (5), the two groups of supporting rods (16) are located on the lower side of the rectangular holes in the iron removing box (5), a collecting groove is formed in the upper end face of the collecting plate (14), a sliding groove is formed in the end face of the collecting plate (14), the collecting plate (14) slides into the iron removing box (5) on the supporting rods (16) through the sliding groove, the handle (15) is mounted on the front end face of the collecting plate (14), and the collecting plate (14) is located on the lower side of the scraping device.

6. The zirconia ceramic glaze iron removing machine according to claim 2, wherein the conveying device comprises a third gear motor (17), conveying rollers (18) and a conveying belt (19), the third gear motor (17) is installed on the front end face of the iron removing box (5), a discharge hole is formed in the right end face of the iron removing box (5), an extension plate is arranged on the discharge hole, the front end face and the rear end face of the plurality of groups of conveying rollers (18) are connected with the front end face and the rear end face in the iron removing box (5), the conveying belt (19) is sleeved on the plurality of groups of conveying rollers (18), and the output end of the third gear motor (17) penetrates through the front end face of the iron removing box (5) to be connected with the leftmost conveying roller (18).

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