CN219328333U - A new type of kiln pressure detection and induction pipe - Google Patents
A new type of kiln pressure detection and induction pipe Download PDFInfo
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- CN219328333U CN219328333U CN202223475406.4U CN202223475406U CN219328333U CN 219328333 U CN219328333 U CN 219328333U CN 202223475406 U CN202223475406 U CN 202223475406U CN 219328333 U CN219328333 U CN 219328333U
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- 238000001514 detection method Methods 0.000 title claims abstract description 12
- 230000006698 induction Effects 0.000 title description 18
- 238000001816 cooling Methods 0.000 claims abstract description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000005192 partition Methods 0.000 claims abstract description 12
- 238000002844 melting Methods 0.000 claims abstract description 7
- 230000008018 melting Effects 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000007423 decrease Effects 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 3
- 238000002679 ablation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
本实用新型提供了一种新型窑压检测引压管,包括连接于熔窑侧壁的引压管、套设于引压管固定端的中空降温环以及与降温环内部连通的进水管和排水管,降温环内设置有隔板,进水管和排水管与降温环连接端分布于隔板的两侧,降温环内的进水管和排水管之间的水流通道上布置有导流板,导流板布置于降温环的内端壁上,且导流板与降温环内侧壁之间的间隙沿水流方向递减。本实用新型产生了减少降温环内侧壁上附着的水垢并延长降温环内部检修的周期的效果。
The utility model provides a novel kiln pressure detection pressure pipe, which includes a pressure pipe connected to the side wall of a melting kiln, a hollow cooling ring sleeved on a fixed end of the pressure pipe, and a water inlet pipe and a drain pipe connected to the inside of the cooling ring. , the cooling ring is provided with partitions, the connection ends of the water inlet pipe and the drain pipe and the cooling ring are distributed on both sides of the partition, and the water flow channel between the water inlet pipe and the drain pipe in the cooling ring is arranged with a deflector to guide the flow. The plate is arranged on the inner end wall of the cooling ring, and the gap between the guide plate and the inner wall of the cooling ring decreases along the water flow direction. The utility model has the effects of reducing the scale attached to the inner wall of the cooling ring and prolonging the maintenance cycle of the cooling ring.
Description
技术领域technical field
本实用新型涉及引压管技术领域,尤其涉及一种新型窑压检测引压管。The utility model relates to the technical field of pressure induction pipes, in particular to a novel pressure induction pipe for kiln pressure detection.
背景技术Background technique
在生产中,熔窑内温度约1600℃,压力约3Pa左右。窑压检测引压管在微正压环境下,前段很容易被高温烧蚀破损。引压管破损气体泄漏后,传送到压力变送器的压力偏移,检测结果失真。最终导致熔窑内压力与生产实际情况不符,熔窑在此存在巨大的安全隐患。因此,现有的窑压引压管与熔炉的连接端会套装一个中空降温环,降温环内通水,以降低窑压引出管连接端的温度;但由于冷却水用量大,通常会选用自来水,而自来水在降温环内被加热后,会在降温环的内壁形成水垢,降低降温环的冷却效果,随着使用时间的延长,依旧会造成引压管与熔窑连接端因高温烧蚀而破碎。In production, the temperature in the furnace is about 1600°C, and the pressure is about 3Pa. The front section of the kiln pressure detection pressure induction pipe is easily damaged by high temperature ablation in a slightly positive pressure environment. After the pressure induction tube is damaged and the gas leaks, the pressure transmitted to the pressure transmitter will deviate, and the detection result will be distorted. In the end, the pressure in the melting furnace does not match the actual production situation, and there is a huge potential safety hazard in the melting furnace. Therefore, the connection end of the existing kiln pressure induction pipe and the furnace will be equipped with a hollow cooling ring, and water will pass through the cooling ring to reduce the temperature at the connection end of the kiln pressure outlet pipe; however, due to the large amount of cooling water, tap water is usually used. After the tap water is heated in the cooling ring, scale will form on the inner wall of the cooling ring, reducing the cooling effect of the cooling ring. With the prolongation of the use time, the connection between the pressure induction pipe and the furnace will still be broken due to high temperature ablation .
实用新型内容Utility model content
针对现有技术中所存在的不足,本实用新型提供了一种新型窑压检测引压管,其解决了现有技术中存在的窑压引压管与熔窑连接端的降温环内壁易结水垢的问题。Aiming at the deficiencies in the prior art, the utility model provides a new type of kiln pressure detection and induction pipe, which solves the problem in the prior art that the inner wall of the cooling ring at the connection end of the kiln pressure induction pipe and the melting kiln is prone to scaling The problem.
根据本实用新型的实施例,一种新型窑压检测引压管,包括连接于熔窑侧壁的引压管、套设于引压管固定端的中空降温环以及与降温环内部连通的进水管和排水管,降温环内设置有隔板,进水管和排水管与降温环连接端分布于隔板的两侧,降温环内的进水管和排水管之间的水流通道上布置有导流板,导流板布置于降温环的内端壁上,且导流板与降温环内侧壁之间的间隙沿水流方向递减。According to an embodiment of the present invention, a novel kiln pressure detection pressure induction pipe includes a pressure induction pipe connected to the side wall of the melting kiln, a hollow cooling ring sleeved on the fixed end of the pressure induction pipe, and a water inlet pipe connected to the inside of the cooling ring and drain pipes, a clapboard is set in the cooling ring, the connection ends of the water inlet pipe and drain pipe and the cooling ring are distributed on both sides of the clapboard, and a deflector is arranged on the water flow channel between the water inlet pipe and the drain pipe in the cooling ring , the deflector is arranged on the inner end wall of the cooling ring, and the gap between the deflector and the inner wall of the cooling ring decreases along the water flow direction.
优选的,所述导流板连接所述降温环的两端壁。Preferably, the deflector is connected to two end walls of the cooling ring.
优选的,所述降温环的底部可拆卸的安装有检修板。Preferably, an access panel is detachably installed on the bottom of the cooling ring.
优选的,所述隔板连接于所述检修板上。Preferably, the partition is connected to the access panel.
优选的,所述引压管上套装有用于支撑所述进水管和排水管的固定环,固定环上设置有筒状的适配环,所述进水管和排水管分别穿过适配环并与适配环的内壁贴合。Preferably, a fixed ring for supporting the water inlet pipe and the drain pipe is set on the pressure induction pipe, and a cylindrical adapter ring is arranged on the fixed ring, and the water inlet pipe and the drain pipe respectively pass through the adapter ring and Fits snugly against the inside wall of the adapter ring.
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
通过隔板的设置,限定降温环内部的水流方向,通过导流板的布置,使得流经导流板和降温环内侧壁之间的导向,使得部分水流会冲击降温环的内侧壁,对降温环的内侧壁上附着的水垢有一定的清除效果,进而延缓了降温环内侧壁被水垢覆盖的进度,延长降温环的保养周期。Through the setting of the partition, the direction of water flow inside the cooling ring is limited, and through the arrangement of the deflector, the guide between the flow deflector and the inner wall of the cooling ring is made, so that part of the water flow will impact the inner wall of the cooling ring, which has a great impact on cooling. The scale attached to the inner wall of the ring has a certain removal effect, thereby delaying the progress of the inner wall of the cooling ring being covered by scale, and prolonging the maintenance cycle of the cooling ring.
附图说明Description of drawings
图1为本实用新型实施例的主视图。Fig. 1 is the front view of the utility model embodiment.
图2为本实用新型实施例的内部结构轴视图。Fig. 2 is an axial view of the internal structure of the embodiment of the utility model.
上述附图中:1、引压管;2、降温环;3、进水管;4、排水管;5、检修板;6、固定环;7、适配环;8、导流板;9、隔板。In the above drawings: 1. Pressure induction pipe; 2. Cooling ring; 3. Water inlet pipe; 4. Drainage pipe; 5. Inspection plate; 6. Fixed ring; clapboard.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型中的技术方案进一步说明。Below in conjunction with accompanying drawing and embodiment the technical solution in the utility model is further described.
如图1-2所示,为延缓降温环内壁被水垢覆盖。本实用新型提出一种新型窑压检测引压管,包括连接于熔窑侧壁的引压管1、套设于引压管1固定端的中空降温环2以及与降温环2内部连通的进水管3和排水管4,降温环2内设置有隔板9,进水管3和排水管4与降温环2连接端分布于隔板9的两侧,降温环2内的进水管3和排水管4之间的水流通道上布置有导流板8,导流板8布置于降温环2的内端壁上,且导流板8与降温环2内侧壁之间的间隙沿水流方向递减。As shown in Figure 1-2, the inner wall of the ring is covered with scale to delay cooling. The utility model proposes a new type of kiln pressure detection pressure pipe, including a pressure pipe 1 connected to the side wall of the melting kiln, a
冷却水从进水管3进入降温环2内,由于隔板9的作用,使得降温环2内的水单向流动,从进水管3流入,从排水管4流出,通过降温环2的内侧壁与引压管1换热,降低引压管1的固定端的温度。通过导流板8对降温环2内的水流方向进行导向,被加热的冷却水经过导流后,朝向降温环2的内侧壁流动,能够在一定程度上冲刷降温环2的内侧壁,减少降温环2内侧壁上水垢的附着量,延长降温环2的检修周期。Cooling water enters the
如图2所示,为增强降温环2的结构强度。所述导流板8连接所述降温环2的两端壁。在进行引压管1固定端的降温时,降温环2内水流速度较快,通过导流板8连接降温环2的两端壁,提高降温环2的强度。As shown in FIG. 2 , in order to enhance the structural strength of the
如图1-2所示,为方便维修人员对降温环2的内部进行清理。所述降温环2的底部可拆卸的安装有检修板5。在降温环2的底部设置开口,检修板5通过螺栓固定在降温环2的底部,并形成对降温环2底部开口的密封,螺栓上套装有密封垫圈,检修板5的顶面背胶并连接有橡胶密封层。As shown in Figure 1-2, for the convenience of maintenance personnel, the inside of the
如图2所示,为减少检修板5上的螺栓被水冲刷。所述隔板9连接于所述检修板5上。将隔板9布置在检修板5上,通过隔板9限定降温环2内部的水流方向,避免降温环2内部的水流冲刷检修板5固定用螺栓。同时,隔板9的活动端与降温环2的内侧壁贴合,能够提高检修板5安装的稳定性。As shown in Figure 2, in order to reduce the bolts on the
如图1所示,为实现进水管3和排水管4的稳定安装。所述引压管1上套装有用于支撑所述进水管3和排水管4的固定环6,固定环6上设置有筒状的适配环7,所述进水管3和排水管4分别穿过适配环7并与适配环7的内壁贴合。As shown in FIG. 1 , in order to realize the stable installation of the
Claims (5)
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CN202223475406.4U CN219328333U (en) | 2022-12-26 | 2022-12-26 | A new type of kiln pressure detection and induction pipe |
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CN202223475406.4U CN219328333U (en) | 2022-12-26 | 2022-12-26 | A new type of kiln pressure detection and induction pipe |
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