CN219313919U - Copper electrolysis anode scrap steering conveying system - Google Patents
Copper electrolysis anode scrap steering conveying system Download PDFInfo
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- CN219313919U CN219313919U CN202320029512.5U CN202320029512U CN219313919U CN 219313919 U CN219313919 U CN 219313919U CN 202320029512 U CN202320029512 U CN 202320029512U CN 219313919 U CN219313919 U CN 219313919U
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- chain conveyor
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- anode scrap
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model discloses a copper electrolysis anode scrap steering conveying system which comprises a turntable module, wherein the turntable module is arranged at the junction between an extension line of an upstream chain conveyor and an extension line of a downstream chain conveyor, a lifting rail car is movably arranged on the upper surface of the turntable module, and the top surface of the lifting rail car is connected with a lifting device. The advantages are that: controlling the lifting rail car to move to the lower part of the head end of the upstream chain conveyor along the rail and the upstream rail, and controlling the lifting device to lift up to lift the collected anode scrap so as to separate the anode scrap from the upstream chain conveyor; controlling the lifting rail car to reversely move to the turntable module along the upstream track, controlling the turntable module to rotate towards the downstream chain conveyor, controlling the lifting rail car to run between two chains of the downstream chain conveyor along the track and the downstream track, controlling the oil cylinder to shrink, enabling the anode scrap on the lifting device to be erected on the downstream chain conveyor, and completing steering transition conveying of the anode scrap from the upstream chain conveyor to the downstream chain conveyor; the whole transferring process is simple and the operation efficiency is high.
Description
Technical field:
the utility model relates to the technical field of copper smelting equipment, in particular to a copper electrolysis anode scrap steering conveying system.
The background technology is as follows:
at present, under the condition that anode dissolution is normal, the anode residue rate is 13-15%, and after anode slime and electrolyte on the surface of an electrolytic anode residue plate (anode residue for short) are removed through washing, the anode residue plate is required to be recycled, melted and recast piece by piece.
When a multi-section chain conveyor is used for conveying washed anode scrap from an anode scrap washing machine set to a melting kiln, according to the actual production and equipment arrangement conditions on site, the problem of how to realize any angle turning transition exists in the condition that a certain angle is arranged between corresponding chain conveyors when the anode scrap conveying direction needs to be changed, and in addition, the problem of how to realize the integration of anode scrap on the multi-section chain conveyor on a section chain conveyor or how to realize the distribution of anode scrap on the section chain conveyor on a plurality of sections chain conveyor; therefore, how to solve the problem of transition conveying of the anode scrap is of great significance for a long-distance anode scrap conveying mode by adopting a chain conveyor.
The utility model comprises the following steps:
the utility model aims to provide a copper electrolysis anode scrap steering conveying system with simple transferring process, high operating efficiency and low operating cost.
The utility model is implemented by the following technical scheme: the copper electrolysis anode scrap steering conveying system comprises an upstream chain conveyor and downstream chain conveyors which are arranged in a staggered manner with the upstream chain conveyor; the device also comprises a turntable module and a lifting rail car; the intersection between the extension line of the upstream chain conveyor and the extension line of the downstream chain conveyor is provided with the turntable module, the lifting rail car is movably arranged on the upper surface of the turntable module, and the top surface of the lifting rail car is connected with a lifting device.
Further, a track is horizontally fixed on the upper surface of the turntable module, and the lifting railcar is movably arranged on the track.
Further, it also includes an upstream track and a downstream track; an upstream track extending to the turnplate module is laid below the upstream chain conveyor along the conveying direction, and a downstream track extending to the turnplate module is laid below the downstream chain conveyor along the conveying direction; the upstream track and the downstream track are both the same height as the tracks.
Further, a weighing sensor is arranged on the turntable module.
Further, induction modules are fixed on two sides of the head of the upstream chain conveyor, two sides of the tail of the downstream chain conveyor, the end part of the upstream track and the end part of the downstream track; the sensing module is electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the driving end of the turntable module, the driving end of the lifting track car, the driving end of the lifting device, the driving end of the upstream chain conveyor and the driving end of the downstream chain conveyor respectively.
The utility model has the advantages that: when the device is used, the lifting rail car is placed at a required position by controlling the rotation angle of the turntable module, the lifting rail car is controlled to move to the position below the end part of the machine head of the upstream chain conveyor along the rails and the upstream rail, the oil cylinder is controlled to extend out, the U-shaped frame is driven to ascend, the collected anode scrap is lifted by the U-shaped frame, and the anode scrap is separated from the chain of the upstream chain conveyor; controlling the lifting rail car to reversely move to the turntable module along the upstream track, controlling the turntable module to rotate towards the downstream chain conveyor, controlling the lifting rail car to move between two chains of the downstream chain conveyor along the track and the downstream track, and controlling the oil cylinder to shrink so that the anode scrap on the U-shaped frame is erected on the two chains of the downstream chain conveyor; therefore, the utility model can realize the steering transition movement of the anode scrap from the upstream chain conveyor to the downstream chain conveyor, and can realize the integration of the anode scrap on the multi-section chain conveyor on one section chain conveyor and the distribution of the anode scrap on one section chain conveyor to a plurality of sections chain conveyors; the whole transferring process is simple, a large amount of manpower and management links are not needed, and the operation efficiency is high.
Description of the drawings:
fig. 1 is a schematic structural diagram of embodiment 1.
Fig. 2 is a cross-sectional view A-A of fig. 1.
Fig. 3 is a B-direction view of fig. 2.
Fig. 4 is a schematic view showing the construction of the lifting rail car and the lifting device according to embodiment 1.
Fig. 5 is a left side view of fig. 4.
Fig. 6 is a schematic diagram of the control structure of embodiment 1.
Fig. 7 is a schematic structural diagram of embodiment 2.
Fig. 8 is a schematic structural diagram of embodiment 3.
The components in the drawings are marked as follows: carousel module 1, lift railcar 2, elevating gear 3, track 4, hydro-cylinder 5, guide post 6, guide way 7, transition track 8, sensing module 9, weighing sensor 10, connecting plate 11, mounting hole 11.1, upper limit switch 12, lower limit switch 13, upper sensing piece 14, lower sensing piece 15, controller 16, downstream chain conveyor 17, upstream chain conveyor 18, downstream track 19, upstream track 20, anode scrap 21.
The specific embodiment is as follows:
example 1:
as shown in fig. 1 to 6, the copper electrolysis anode scrap steering conveying system includes an upstream chain conveyor 18 and a downstream chain conveyor 17; the upstream chain conveyor 18 and the downstream chain conveyor 17 comprise two parallel chains, and the ears of the anode scrap 21 are paved on the two chains and move along with the chains; the tail end of the downstream chain conveyor 17 is adjacent to the head end (i.e., the drive end) of the upstream chain conveyor 18, and the upstream chain conveyor 18 and the downstream chain conveyor 17 are arranged at an angle.
In the present embodiment, there are provided a section of the downstream chain conveyor 17 and a section of the upstream chain conveyor 18, and the downstream chain conveyor 17 is arranged vertically with respect to the upstream chain conveyor 18.
The ground of the junction of the extension line of the upstream chain conveyor 18 and the extension line of the downstream chain conveyor 17 is provided with a turntable module 1, and the turntable module 1 comprises a driving mechanism and a turntable connected with the driving mechanism, in this embodiment, an existing electric turntable is selected, and the corresponding driving mechanism is a motor and a gear transmission mechanism.
The upper surface of the rotating disc of the turntable module 1 is horizontally paved with two parallel rails 4, a lifting rail car 2 is arranged on the rails 4 in a moving way, and the lifting rail car 2 is driven by a motor to run; the top surface of the lifting rail car 2 is connected with a lifting device 3, in the embodiment, the lifting device 3 is a U-shaped frame driven by an oil cylinder 5, the oil cylinders 5 are vertically fixed on two sides of the top surface of the lifting rail car 2, and the telescopic ends of the oil cylinders 5 are upwards arranged and fixedly connected with the outer walls of the two sides of the U-shaped frame; the lifting device 3 is driven to lift by controlling the extension and retraction of the oil cylinder 5.
The turntable module 1 is provided with the weighing sensor 10, and the lifting rail car 2 with the anode scrap 21 lifted on the turntable module 1 can be weighed through the weighing sensor 10, so that the weight of the anode scrap 21 is measured, and reference data are provided for production.
A connecting plate 11 is vertically fixed on the lifting rail car 2, a mounting hole 11.1 is vertically formed in the connecting plate 11, an upper limit switch 12 and a lower limit switch 13 which are vertically arranged are arranged in the mounting hole 11.1, and the positions of the upper limit switch 12 and the lower limit switch 13 are conveniently adjusted along the mounting hole 11.1; an upper sensing block 14 corresponding to the upper limit switch 12 and a lower sensing block 15 corresponding to the lower limit switch 13 are fixed on the side wall of the lifting device 3; the upper limit switch 12 and the lower limit switch 13 are electrically connected with the input end of the controller 16, and the output end of the controller 16 is electrically connected with an oil pump motor for controlling the action of the oil cylinder 5 and an electromagnetic valve on an oil way; in the ascending process of the lifting device 3, when the upper limit switch 12 detects the upper sensing block 14, a signal is fed back to the controller 16, and the controller 16 controls the oil cylinder 5 to stop extending continuously; in the descending process of the lifting device 3, when the lower limit switch 13 detects the lower sensing block 15, a signal is fed back to the controller 16, and the controller 16 controls the oil cylinder 5 to stop continuously contracting.
A guide post 6 is vertically fixed on the top surface of the lifting rail car 2, a guide groove 7 which is arranged along the guide post 6 in a vertical sliding way is fixed on the outer side wall of the lifting device 3, and the guide groove 7 slides along the guide post 6 in the lifting process of the lifting device 3, so that the lifting device 3 can stably lift.
It also comprises an upstream track 20 and a downstream track 19; an upstream rail 20 extending to the turntable module 1 is laid under the head end of the upstream chain conveyor 18 in the conveying direction, and a downstream rail 19 extending to the turntable module 1 is laid under the tail end of the downstream chain conveyor 17 in the conveying direction; the upstream track 20 and the downstream track 19 are both at the same height as the track 4; the lift car 2 is movable along a downstream track 19 and an upstream track 20.
The induction modules 9 are fixed on the turntable module 1, the two sides of the head of the upstream chain conveyor 18, the two sides of the tail of the downstream chain conveyor 17, the end part of the upstream track 20 and the end part of the downstream track 19; the sensing module 9 on the turntable module 1 is used for detecting the rotation angle of the turntable and the position of the lifting rail car 2, the sensing modules 9 on the upstream chain conveyor 18 and the downstream chain conveyor 17 are used for detecting the position of the anode scrap 21, and the sensing modules 9 of the upstream rail 20 and the downstream rail 19 are used for detecting the position of the lifting rail car 2.
The sensing module 9 is electrically connected with the input end of the controller 16, and the output end of the controller 16 is electrically connected with the motor of the turntable module 1, the motor of the lifting rail car 2, the driving end of the oil cylinder 5 of the lifting device 3 (namely, an oil pump motor and an electromagnetic valve on an oil path), the motor of the upstream chain conveyor 18 and the motor of the downstream chain conveyor 17 respectively.
When the sensing module 9 at the end of the upstream chain conveyor 18 detects that the anode scrap 21 is conveyed to the end of the machine head of the upstream chain conveyor 18, a signal is fed back to the controller 16, and the driving mechanism of the turntable module 1 is controlled by the controller 16 to drive the turntable to rotate.
The rotating angle of the rotating disc is detected through the sensing module 9 on the turntable module 1, a signal is fed back to the controller 16, the turntable module 1 is controlled to stop through the controller 16, the track 4 is on the same straight line with the upstream track 20, the top surface of the track 4 is flush with the top surface of the upstream track 20, the track 4 is in butt joint with the upstream track 20, the lifting rail car 2 is controlled to drive into the upstream track 20 below the head end of the upstream chain conveyor 18 through the controller 16, the oil cylinder 5 of the lifting device 3 pushes the U-shaped frame to lift, and a group of anode scrap 21 is lifted and separated from the upstream chain conveyor 18.
Lifting the residual anode 21 to reversely move onto the track 4 of the turntable module 1 by the lifting rail car 2, and measuring the weight of the residual anode 21 by the weighing sensor 10; the control turntable module 1 rotates until the track 4 is in butt joint with the downstream track 19, the track 4 and the downstream track 19 are on the same straight line, the top surface of the track 4 is flush with the top surface of the downstream track 19, and the lifting track car 2 drives into the downstream track 19 below the tail end part of the downstream chain conveyor 17.
The oil cylinder 5 of the lifting device 3 contracts to drive the U-shaped frame to descend, the lifted group of anode scrap 21 is placed on the downstream chain conveyor 17, and the lifting rail car 2 reversely moves to the turntable module 1; completing steering, moving and weighing of a group of anode scrap 21; this is done in a reciprocating manner to effect the batchwise transfer of the anode scrap 21 on the upstream chain conveyor 18 to the downstream chain conveyor 17 in groups.
Example 2:
as shown in fig. 7, the copper electrolysis anode scrap steering conveying system is different from embodiment 1 in that: it comprises two sections of upstream chain conveyor 18 which are arranged in parallel with each other, two sections of downstream chain conveyor 17 which are arranged in line, and two turntable modules 1.
The two sections of upstream chain conveyors 18 are perpendicular to the two sections of downstream chain conveyors 17, and a turntable module 1 is respectively arranged at the intersection of the connecting line of the two sections of downstream chain conveyors 17 and the extension line of each section of upstream chain conveyors 18.
A transition track 8 is paved between the two turntable modules 1; an upstream track 20 and a downstream track 19 are respectively paved between each turntable module 1 and the adjacent upstream chain conveyor 18 and the adjacent downstream chain conveyor 17; the specific structure and other structures of the turntable module 1, the lifting rail car 2 and the lifting device 3 are the same as those of embodiment 1.
In the embodiment, through the cooperation of the turntable module 1, the lifting rail car 2 and the lifting device 3, the anode scrap 21 on the two sections of upstream chain conveyors 18 can be diverted and conveyed to any section of downstream chain conveyors 17 at right angles; enabling the incorporation of the stub 21 on the two segments of upstream chain machines 18 onto one segment of downstream chain machines 17, and enabling the distribution of the stub 21 on one segment of downstream chain machines 17 onto the other segment of downstream chain machines 17; the whole transferring process is simple, a large amount of manpower and management links are not needed, and the operation efficiency is high.
Example 3: as shown in fig. 8, the copper electrolysis anode scrap steering conveying system is different from embodiment 2 in that it includes only one section of downstream chain conveyor 17; the downstream chain conveyor 17 and the two sections of parallel upstream chain conveyors 18 are arranged at an obtuse angle; other structures are the same as those of embodiment 2; the anode scrap 21 on the two sections of upstream chain conveyor 18 is integrated on the one section of downstream chain conveyor 17.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (5)
1. The copper electrolysis anode scrap steering conveying system comprises an upstream chain conveyor and downstream chain conveyors which are arranged in a staggered manner with the upstream chain conveyor;
the device is characterized by also comprising a turntable module and a lifting rail car; the rotary table module is arranged at the junction of the extension line of the upstream chain conveyor and the extension line of the downstream chain conveyor, the lifting rail car is movably arranged on the upper surface of the rotary table module, and the top surface of the lifting rail car is connected with a lifting device.
2. The copper electrolysis anode scrap steering conveying system according to claim 1, wherein a track is horizontally fixed on the upper surface of the turntable module, and the lifting rail car is movably arranged on the track.
3. The copper electrolysis stub turn conveyor system of claim 2, further comprising an upstream rail and a downstream rail; an upstream track extending to the turnplate module is laid below the upstream chain conveyor along the conveying direction, and a downstream track extending to the turnplate module is laid below the downstream chain conveyor along the conveying direction; the upstream track and the downstream track are both the same height as the tracks.
4. The copper electrolysis anode scrap steering conveying system according to claim 1, wherein a weighing sensor is arranged on the turntable module.
5. The copper electrolysis anode scrap steering conveying system according to claim 3, wherein induction modules are fixed on two sides of the head of the upstream chain conveyor, two sides of the tail of the downstream chain conveyor, the end of the upstream track and the end of the downstream track; the sensing module is electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the driving end of the turntable module, the driving end of the lifting track car, the driving end of the lifting device, the driving end of the upstream chain conveyor and the driving end of the downstream chain conveyor respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320029512.5U CN219313919U (en) | 2023-01-03 | 2023-01-03 | Copper electrolysis anode scrap steering conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320029512.5U CN219313919U (en) | 2023-01-03 | 2023-01-03 | Copper electrolysis anode scrap steering conveying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219313919U true CN219313919U (en) | 2023-07-07 |
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ID=87029123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320029512.5U Active CN219313919U (en) | 2023-01-03 | 2023-01-03 | Copper electrolysis anode scrap steering conveying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219313919U (en) |
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2023
- 2023-01-03 CN CN202320029512.5U patent/CN219313919U/en active Active
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