CN219311704U - Automatic rubber compound filling type kneader - Google Patents

Abstract

The utility model discloses an automatic rubber compound filling type kneader, which comprises a bracket, wherein a kneading bin is fixedly connected to the top of the bracket, a kneading shaft is rotatably connected to the front and rear of the inside of the kneading bin, one end of the kneading shaft is fixedly connected with a gear, the two gears are in meshed connection, the kneading shaft positioned at one side of the inside of the kneading bin penetrates through the bracket and is fixedly connected with a transmission device, one side of the transmission device, which is far away from the kneading shaft, is fixedly connected with a first servo motor, the transmission device and the first servo motor are respectively and fixedly connected with the bracket, one side of the kneading bin is provided with a lifting frame, and one side of the lifting frame, which is close to the transmission device, is fixedly connected with the bracket. The utility model relates to the technical field of rubber compound kneaders, and solves the problems that in the prior art, a kneading device needs to be turned by 90 degrees when a rubber compound kneader is filled, the process is complicated, the production efficiency is low, the time consumption of manual filling is long, and the labor consumption is high.

Description

Automatic rubber compound filling type kneader

Technical Field

The utility model relates to the technical field of rubber compound kneaders, in particular to an automatic rubber compound filling type kneader.

Background

The kneader can be used for producing silicone rubber, sealant, hot melt adhesive, food gum base, pharmaceutical preparation and the like, and the rubber compound kneader is a special mixing stirring device, adopts two sigma paddles most commonly, adopts side by side tangent differential arrangement, namely, the speed of one stirring paddle is fast, and the speed of one stirring paddle is slow so as to generate shearing force, and different paddle speeds enable mixed materials to be sheared rapidly, so that the materials can be uniformly mixed, in the prior art, the rubber compound kneader needs to turn over a kneading device by 90 degrees when filling, the process is complicated, the production efficiency is low, the artificial filling consumes long time and labor is consumed greatly.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides an automatic rubber compound filling type kneader, which solves the problems that in the prior art, the rubber compound kneader needs to turn over a kneading device by 90 degrees during filling, the process is complicated, the production efficiency is low, the time consumption of manual filling is long, and the labor consumption is large.

In order to achieve the above purpose, the present utility model is realized by the following technical scheme: the utility model provides an automatic filler type kneader of elastomeric compound, includes the support, the top fixedly connected with of support is kneaded the storehouse, it is all rotationally connected with the kneading shaft around the inside of kneading the storehouse, the one end fixedly connected with gear of kneading the axle, two the gear intermeshing is connected, is located knead inside one side of storehouse the kneading shaft runs through the support to fixedly connected with transmission, one side fixedly connected with servo motor of kneading the axle is kept away from to transmission, transmission and first servo motor respectively with support fixed connection, one side of kneading the storehouse is provided with the crane, one side that the crane is close to transmission and support fixed connection, the top cooperation of crane is connected with elevating gear, elevating gear's below transmission is connected with the hopper, the bottom of hopper is rotationally connected with the striker, the both sides of striker all are rotationally connected with the second electric putter, the one end that the striker was kept away from to the second electric putter is rotated with the hopper and is connected, one side fixedly connected with translation device that the crane is close to transmission, translation device and elevating gear transmission are connected with, one side that the translation device is close to the side of hopper is provided with the load cell.

Preferably, the top of kneading the storehouse rotates and is connected with the feed cap, the top of feed cap rotates and is connected with first electric putter, the one end that feed cap was kept away from to first electric putter is connected with the support rotation, the top intercommunication of feed cap has the gas vent.

Preferably, the bottom of kneading the storehouse rotates and is connected with the spiral leaf, the one end fixedly connected with second servo motor of spiral leaf, it is provided with the discharge gate to knead the bottom of storehouse and keep away from second servo motor one side, it is connected with the ejection of compact lid to knead the bottom of storehouse to rotate, the ejection of compact lid passes through fixing bolt and is connected with the discharge gate cooperation, the below of discharge gate is provided with conveyer.

Preferably, a heating device is arranged in the kneading bin.

Preferably, the outer wall fixedly connected with controller of crane, the controller respectively with first servo motor, second servo motor, first electric putter, elevating gear, second electric putter, translation device, pressure sensor, heating device, conveyer and weight measurement scale electricity are connected.

The utility model provides an automatic rubber compound filling type kneader. The beneficial effects are as follows: this automatic kneading machine that packs of elastomeric compound through the support, kneads storehouse, crane, elevating gear, hopper, striker plate, second electric putter, translation device and the cooperation between pressure sensor, realizes treating the lift, translation and the automatic packing of mixing material, can use manpower sparingly like this, reduces the cost of labor to the in-process of packing need not to carry out 90 degrees upset to kneading device, reduces operation flow, the operation of the staff of being convenient for like this can effectually improve production efficiency.

Through the cooperation among the bracket, the feeding cover, the first electric push rod and the exhaust port, when materials are required to be added into the kneading bin, the first electric push rod is driven to shrink, the feeding cover is opened, after the material is put in, the first electric push rod is driven to close the feeding cover, the sealing of the kneading bin is realized, and through the communication between the exhaust port and the vacuumizing device, the gas in the kneading bin is exhausted in the process of kneading the rubber compound, so that the bubbles in the rubber compound can be reduced, and the quality of products is improved;

drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the first electric putter, the feed cap and the exhaust port of FIG. 1;

FIG. 3 is a schematic view of the screw flight, discharge port and discharge cap of FIG. 1;

FIG. 4 is a schematic view showing the structure of the gears, brackets and kneading shafts in FIG. 1;

fig. 5 is a schematic structural view of the striker plate, the second electric push rod and the hopper in fig. 1.

In the figure: 1. the device comprises a bracket, 2, a kneading bin, 3, a kneading shaft, 4, gears, 5, a transmission device, 6, a first servo motor, 7, a spiral blade, 8, a second servo motor, 9, a discharge hole, 10, a discharge cover, 11, a fixing bolt, 12, a feeding cover, 13, a first electric push rod, 14, a lifting frame, 15, a lifting device, 16, a hopper, 17, a striker plate, 18, a second electric push rod, 19, a translation device, 20, a pressure sensor, 21, a heating device, 22, an exhaust port, 23, a transmission device, 24, a controller, 25 and a weight measurement scale.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the prior art, the rubber compound kneader needs to turn over the kneading device by 90 degrees when filling, the process is complicated, the production efficiency is low, the time consumed by manual filling is long, and the labor consumption is large.

In view of the above, the utility model provides an automatic rubber compound filling type kneader, which realizes the lifting and translation of materials to be mixed and automatic filling by matching a bracket, a kneading bin, a lifting frame, a lifting device, a hopper, a striker plate, a second electric push rod, a translation device and a pressure sensor, thereby saving labor, reducing labor cost, reducing operation flow and improving production efficiency without turning the kneading device by 90 degrees in the filling process.

All electric parts and the adaptive power supply are connected through wires by the person skilled in the art, and a proper controller and encoder should be selected according to actual conditions so as to meet control requirements, specific connection and control sequence, and the electric connection is completed by referring to the following working principles in the working sequence among the electric parts, and the detailed connection means are known in the art, and mainly introduce the working principles and processes as follows, and do not describe the electric control.

As can be seen from fig. 1 to 5, an automatic rubber compound filling kneader comprises a bracket 1, the bracket 1 is used for supporting all components of the kneader, a kneading bin 2 is fixedly connected to the top of the bracket 1, kneading shafts 3 are rotatably connected to the front and back sides of the inside of the kneading bin 2, one end of each kneading shaft 3 is fixedly connected with a gear 4, the two gears 4 are in meshed connection, the kneading shafts 3 positioned at one side of the inside of the kneading bin 2 penetrate through the bracket 1 and are fixedly connected with a transmission device 5, one side of the transmission device 5 far away from the kneading shafts 3 is fixedly connected with a first servo motor 6, the transmission device 5 and the first servo motor 6 are respectively and fixedly connected with the bracket 1, one side of the kneading bin 2 is provided with a lifting frame 14, the lifting frame 14 is used for bearing lifting devices 15, hoppers 16 and a translation device 19, one side of the lifting frame 14 close to the transmission device 5 is fixedly connected with the bracket 1, the top of the lifting frame 14 is cooperatively connected with a lifting device 15, the lower part of the lifting device 15 is in transmission connection with the hoppers 16, the inside of the hoppers 16 is used for placing materials to be mixed, the bottoms of the hoppers 16 are rotatably connected with a stop plate 17, two sides of each stop plate 17 are rotatably connected with two sides of the electric push rods 18 which are rotatably connected with the electric force transducers 18, one side of the electric push rods 16 is close to the weighing device 19, the lifting device 25 is in a translation device is connected with one side of the lifting device 19, and the lifting device is horizontally connected with the lifting device 19, and the lifting device is horizontally moved by the lifting device 25 is horizontally and is connected with the lifting device 25, and is horizontally and is connected with the lifting device 19, and is horizontally connected with the lifting device is horizontally and is horizontally;

in particular, it is worth noting that the support 1 is used for supporting the components of the kneader, kneading and stirring of the materials to be kneaded is realized through the cooperation among the kneading bin 2, the kneading shaft 3, the gear 4, the transmission device 5 and the first servo motor 6, the lifting frame 14 is used for carrying the lifting device 15, the hopper 16 and the translation device 19, the inside of the hopper 16 is used for placing the materials to be kneaded, the materials to be kneaded can be conveyed into the inside of the hopper 16 through the conveying equipment and weighed through the weighing scale 25, the lifting and translation of the materials to be kneaded is realized through the cooperation among the lifting frame 14, the lifting device 15, the translation device 19, the hopper 16 and the pressure sensor 20, the lifting and translation of the materials to be kneaded is realized through the cooperation among the hopper 16, the baffle 17 and the second electric push rod 18, after the hopper 16 moves to the top of the kneading bin 2, the second electric push rod 18 is driven to rotate the striker 17, so that the feeding of materials to be mixed is realized, the weight measurement scale 25 is used for weighing the materials to be mixed, the lifting and translation of the materials to be mixed and automatic filling are realized through the cooperation among the bracket 1, the kneading bin 2, the lifting frame 14, the lifting device 15, the hopper 16, the striker 17, the second electric push rod 18, the translation device 19 and the pressure sensor 20, the labor force is saved, the labor cost is reduced, the kneading device is not required to be overturned by 90 degrees in the filling process, the operation flow is reduced, the production efficiency can be improved, and the specific types of the first servo motor 6, the lifting device 15, the second electric push rod 18, the translation device 19, the pressure sensor 20 and the weight measurement scale 25 are not limited, so that the use requirement is met;

further, the top of the kneading bin 2 is rotationally connected with a feeding cover 12, the feeding cover 12 is used for sealing the kneading bin 2, the top of the feeding cover 12 is rotationally connected with a first electric push rod 13, one end of the first electric push rod 13, which is far away from the feeding cover 12, is rotationally connected with the bracket 1, the top of the feeding cover 12 is communicated with an exhaust port 22, and the exhaust port 22 is used for communicating with a vacuumizing device;

in a specific implementation process, it is worth particularly pointing out that the feeding cover 12 is used for sealing the kneading bin 2, through the cooperation among the bracket 1, the feeding cover 12 and the first electric push rod 13, when materials are required to be added into the kneading bin 2, the first electric push rod 13 is driven to shrink, the feeding cover 12 is opened, after the materials are put in, the first electric push rod 13 is driven to close the feeding cover 12, the sealing of the kneading bin 2 is realized, the exhaust port 22 is used for communicating with a vacuumizing device, and the gas in the kneading bin 2 is exhausted in the process of kneading rubber compound, so that bubbles in the rubber compound are reduced, the product quality is improved, and the specific model of the first electric push rod 13 is not limited, so that the use requirement is met;

further, the bottom of the kneading bin 2 is rotationally connected with a spiral blade 7, one end of the spiral blade 7 is fixedly connected with a second servo motor 8, one side, far away from the second servo motor 8, of the bottom of the kneading bin 2 is provided with a discharge hole 9, the bottom of the kneading bin 2 is rotationally connected with a discharge cover 10, the discharge cover 10 is in matched connection with the discharge hole 9 through a fixing bolt 11, a conveying device 23 is arranged below the discharge hole 9, and the conveying device 23 is used for conveying and transferring rubber compound;

in the specific implementation process, it is worth particularly pointing out that the spiral blade 7 and the second servo motor 8 are used for discharging, the fixing between the discharge hole 9 and the discharge cover 10 is relieved by rotating the fixing bolt 11 through the cooperation among the kneading bin 2, the spiral blade 7, the second servo motor 8, the discharge hole 9, the discharge cover 10 and the fixing bolt 11, the spiral blade 7 is driven to rotate by the second servo motor 8, the mixed materials are transmitted to the discharge hole 9 and then are transmitted to the outside of the kneading bin 2 through the discharge hole 9, and the transmission device 23 is used for transmitting and transmitting the mixed rubber, wherein the specific model of the second servo motor 8 is not limited, and the use requirement is met;

further, the inner wall of the kneading bin 2 is provided with a heating device 21, and the heating device 21 is used for heating materials in the kneading bin 2 in the process of producing the rubber compound;

in a specific implementation process, it is worth particularly pointing out that the heating device 21 is used for heating materials in the kneading bin 2 in the process of producing the rubber compound, so that the production efficiency of the rubber compound is improved, wherein the specific model of the heating device 21 is not limited, and the use requirement can be met;

further, a controller 24 is fixedly connected to the outer wall of the lifting frame 14, and the controller 24 is electrically connected with the first servo motor 6, the second servo motor 8, the first electric push rod 13, the lifting device 15, the second electric push rod 18, the translation device 19, the pressure sensor 20, the heating device 21, the conveying device 23 and the weight measuring scale 25 respectively;

in a specific implementation process, it is worth specifically pointing out that the controller 24 is used for controlling the first servo motor 6, the second servo motor 8, the first electric push rod 13, the lifting device 15, the second electric push rod 18, the translation device 19, the pressure sensor 20, the heating device 21, the conveying device 23 and the weight measuring scale 25, wherein the specific model of the controller 24 is not limited, and the use requirement can be met;

specifically, when the automatic rubber compound filling type kneader is used, materials to be mixed are conveyed into a hopper 16 through conveying equipment and weighed through a weighing scale 25, the weighed materials are upwards moved by a controller 24 to control a lifting device 15 and stop after the bottom of the hopper 16 is higher than a kneading bin 2 by a certain distance, the controller 24 automatically controls a first electric push rod 13 to shrink and open a feeding cover 12, the hopper 16 is moved to the position above a feeding opening of the kneading bin 2 by a controller 24 to control a translation device 19, after the lifting device 15 is contacted with a pressure sensor 20, the pressure sensor 20 feeds back a signal to the controller 24, the controller 24 automatically stops the operation of the translation device 19, the controller 24 automatically controls a second electric push rod 18 to stretch out to open a baffle plate 17, the materials to be mixed enter the inside of the kneading bin 2 from the bottom of the hopper 16, after the automatic filling of the materials to be mixed is finished, the controller 24 controls the second electric push rod 18 to shrink, the bottom of the hopper 16 is closed, the lifting device 15 and the shifting device 19 are controlled by the controller 24, the hopper 16 is moved to the top of the weighing scale 25, the resetting of the hopper 16 is finished, meanwhile, the controller 24 automatically controls the first electric push rod 13 to stretch out, the sealing of the kneading bin 2 is finished, the air outlet 22 is communicated with the vacuumizing machine, the air in the kneading bin 2 is pumped out, the power supply of the heating device 21 is switched on by the controller 24, the heating of the inner wall of the kneading bin 2 is started, the first servo motor 6 is started by the controller 24, the materials in the kneading bin 2 are started to be mixed, after the mixing is finished, the power supply of the heating device 21 is cut off by the controller 24, the air is transmitted to the kneading bin 2 through the air outlet 22, the fixing bolt 11 is rotated, the discharging cover 10 is opened downwards, the second servo motor 8 and the conveying device 23 are opened through the controller 24, the spiral blade 7 moves the mixed material to the discharging hole 9, the mixed material falls into the top of the conveying device 23 through the discharging hole 9, the conveying device 23 moves the mixed material to a direction far away from the kneader, mixing of the material is completed, the discharging cover 10 is closed after discharging is finished, the material can be thrown into the kneading bin 2 through the hopper 16 again through the fixing bolt 11, and the lifting and lowering device 15, the hopper 16, the baffle 17, the second electric push rod 18, the translation device 19 and the pressure sensor 20 are matched, so that lifting, translation and automatic filling of the mixed material are realized, labor is saved, labor cost is reduced, 90-degree overturning of the kneading device is not needed in the filling process, the operation flow is reduced, and the production efficiency can be improved.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides an automatic filler formula kneader of elastomeric compound, includes support (1), its characterized in that: the utility model discloses a rotary type electric pusher, which is characterized in that a kneading bin (2) is fixedly connected with the top of a support (1), a kneading shaft (3) is rotationally connected to the front and back of the inside of the kneading bin (2), one end of the kneading shaft (3) is fixedly connected with a gear (4), the two gears (4) are in meshed connection, the kneading shaft (3) positioned at one side of the inside of the kneading bin (2) penetrates through the support (1) and is fixedly connected with a transmission device (5), one side of the transmission device (5) far away from the kneading shaft (3) is fixedly connected with a first servo motor (6), the transmission device (5) and the first servo motor (6) are respectively and fixedly connected with the support (1), one side of the kneading bin (2) is provided with a lifting frame (14), one side of the lifting frame (14) close to the transmission device (5) is fixedly connected with the support (1), the top of the lifting frame (14) is connected with a lifting device (15) in a matched manner, the lower part of the lifting device (15) is in a transmission manner, the hopper (16) is rotationally connected with the bottom of the hopper (16), two sides of the electric motor (17) are rotationally connected with a stop plate (17), two sides of the electric pusher (17) are rotationally connected with a second pusher (18) far away from one end (18), one side of crane (14) is close to transmission (5) fixed connection translation device (19), translation device (19) are connected with elevating gear (15) transmission, one side of translation device (19) is close to elevating gear (15) fixed connection has pressure sensor (20), the below of hopper (16) is provided with weighing scale (25).

2. An automatic rubber-mixing and filling kneader according to claim 1, characterized in that: the top of kneading bin (2) rotates and is connected with feeding lid (12), the top of feeding lid (12) rotates and is connected with first electric putter (13), the one end that feeding lid (12) was kept away from to first electric putter (13) rotates with support (1) to be connected, the top intercommunication of feeding lid (12) has gas vent (22).

3. An automatic rubber-mixing and filling kneader according to claim 1, characterized in that: the bottom of kneading storehouse (2) rotates and is connected with spiral leaf (7), the one end fixedly connected with second servo motor (8) of spiral leaf (7), the bottom of kneading storehouse (2) is kept away from second servo motor (8) one side and is provided with discharge gate (9), the bottom of kneading storehouse (2) rotates and is connected with ejection of compact lid (10), ejection of compact lid (10) are connected with discharge gate (9) cooperation through fixing bolt (11), the below of discharge gate (9) is provided with conveyer (23).

4. An automatic rubber-mixing and filling kneader according to claim 1, characterized in that: the inner wall of the kneading bin (2) is provided with a heating device (21).

5. An automatic rubber-mixing and filling kneader according to claim 1, characterized in that: the outer wall fixedly connected with controller (24) of crane (14), controller (24) are connected with first servo motor (6), second servo motor (8), first electric putter (13), elevating gear (15), second electric putter (18), translation device (19), pressure sensor (20), heating device (21), conveyer (23) and weight measurement scale (25) electricity respectively.

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