CN219310840U - Polisher for manufacturing electric insulator - Google Patents

Polisher for manufacturing electric insulator Download PDF

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Publication number
CN219310840U
CN219310840U CN202320297560.2U CN202320297560U CN219310840U CN 219310840 U CN219310840 U CN 219310840U CN 202320297560 U CN202320297560 U CN 202320297560U CN 219310840 U CN219310840 U CN 219310840U
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China
Prior art keywords
electric
polishing
collecting
manufacturing
motor
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CN202320297560.2U
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Chinese (zh)
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沈琦
刘嘉铭
郭斌
刘勇
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YIXING HUAYUAN ELECTRICIAN EQUIPMENTS Ltd
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YIXING HUAYUAN ELECTRICIAN EQUIPMENTS Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a grinding machine for manufacturing electric power insulators, which comprises a processing table, wherein a placing component is arranged at one end of the processing table, a grinding component is arranged at one end of the placing component, which is close to the processing table, and a collecting component is arranged at one end of the placing component.

Description

Polisher for manufacturing electric insulator
Technical Field
The utility model relates to the technical field of electric power, in particular to a polisher for manufacturing an electric power insulator.
Background
The electric power insulator product is used for insulating and suspending wires in high-voltage and ultrahigh-voltage alternating-current and direct-current transmission lines, the insulator is mainly used for telegraph poles in the early years, a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower, so that the creepage distance is increased, the electric power insulator product is widely produced and applicable at present, and the electric power insulator core rod product needs to be polished in the processing and manufacturing process of the electric power insulator core rod product.
According to the grinder for manufacturing the electric insulator disclosed by the retrieved Chinese patent publication No. CN 208713623U, the front end and the rear end of the core rod of the insulator are clamped through the rotatable first rotating shaft and the rotatable third rotating shaft, and when the core rod is ground by the grinding roller, the core rod can rotate, so that the core rod is ground more uniformly; through placing the board and opening the standing groove that has on it, can realize once pressing from both sides tightly a plurality of plug, improve work efficiency.
However, there are still some disadvantages in a grinder for manufacturing a power insulator, in which the grinder can clamp a plurality of core rods at a time to improve working efficiency, but in the process of machining, since the power insulator core rods have a large number of length specifications, the grinder cannot be adjusted according to the length of the power insulator core rods, and dust and scraps generated during grinding cannot be collected, so that the cleanliness in a frame is poor.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model provides a polishing machine for manufacturing an electric insulator, which has the advantage of ensuring the polishing effect of the electric insulator, thereby solving the problems in the prior art.
(II) technical scheme
In order to achieve the advantage of ensuring the polishing effect of the power insulator, the utility model adopts the following specific technical scheme:
the utility model provides a polisher for electric power insulator makes, includes the processing platform, and processing platform one end is provided with places the subassembly, places the subassembly and is close to processing platform one end and be provided with the subassembly of polishing, and the subassembly of polishing is provided with the collection subassembly.
Further, for better placing the power insulator plug, place the subassembly and including the mouth of placing that processing platform one end was seted up, place mouthful one end and be provided with the collection box, place the mouth and be close to the processing platform both sides and seted up equidistant regulation hole, be provided with the bearing in the regulation hole, wherein one side bearing middle part is provided with the dwang, and the other side bearing middle part is provided with first electric putter.
Further, for better assurance power insulator plug homogeneity of polishing, dwang, first electric putter one end all are provided with three-jaw chuck, and first electric putter one end is provided with adjusting gear, and adjusting gear surface cover is equipped with drive chain, and drive chain both sides are provided with equidistant tensioning gear, and one of them first electric putter one end is provided with first motor, and the setting of polishing assembly is placing the mouth and is being close to processing platform one end.
Further, in order to better guarantee multi-direction polishing of electric insulator plug, the polishing assembly is including placing the protection casing that the mouth is close to processing platform one end setting, and protection casing one side is provided with the second motor, and second motor one end is provided with the screw thread regulation pole, and screw thread regulation pole runs through protection casing one side and is provided with the bearing frame of equidistance, and the screw thread regulation pole sets up at the bearing frame middle part.
Further, for better assurance polishing equipment's regulation effect, the screw thread regulation pole is close to protection casing one end and has seted up the removal groove, is provided with the movable block in the removal groove, and the movable block middle part sets up at screw thread regulation pole surface, and movable block one end is provided with electronic slide rail.
Further, in order to better assurance effect of polishing, electronic slide rail one end is provided with the second electric putter, and second electric putter one end is provided with the third motor, and the third motor both ends are provided with the roller of polishing, collect the subassembly setting in roller one end of polishing.
Further, for better assurance dust and clastic collecting effect, collect the subassembly and collect the cover including the first of roller one end setting of polishing, first collection cover one end is provided with the conveyer pipe, and conveyer pipe one end runs through the protection casing and is provided with the delivery pump, and delivery pump one end is provided with the collecting pipe, and collecting pipe one end is connected with collection box one side.
Further, for better collecting a plurality of positions in the protection casing, the conveyer pipe both sides are provided with the shunt tubes, and shunt tubes one end runs through the protection casing and is provided with the connecting pipe, and the connecting pipe sets up in protection casing one side, and connecting pipe one side is provided with equidistant second and collects the cover.
(III) beneficial effects
Compared with the prior art, the utility model has the following beneficial effects:
(1) Through setting up at processing platform one end and placing the subassembly, be convenient for when using, can place a plurality of power insulator core rods to when placing, can also adjust fixedly the power insulator core rod of different length, can also guarantee the homogeneity that power insulator core rod was polished simultaneously, through setting up collection assembly in roller one end and protection casing one side of polishing, be convenient for when using, can collect dust and piece that the polishing produced, thereby guarantee the cleanliness in the protection casing.
(2) Through setting up the subassembly of polishing in protection casing one side, be convenient for when using, can polish efficiency to the multi-direction of power insulator plug, simultaneously through setting up two rollers of polishing, can further guarantee efficiency and the effect of polishing.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view showing a structure of a grinder for manufacturing an electric insulator according to an embodiment of the present utility model;
fig. 2 is a schematic side view of a grinder for manufacturing an electric insulator according to an embodiment of the present utility model;
fig. 3 is a schematic cross-sectional view of a grinder for manufacturing an electric insulator according to an embodiment of the present utility model;
fig. 4 is a schematic view of a grinder placement assembly for manufacturing an electric insulator according to an embodiment of the present utility model;
fig. 5 is a schematic structural view of a polishing component of a polishing machine for manufacturing an electric insulator according to an embodiment of the present utility model;
fig. 6 is a schematic structural view of a polishing machine collection assembly for manufacturing an electric insulator according to an embodiment of the present utility model.
In the figure:
1. a processing table; 2. placing the assembly; 201. a bearing; 202. a rotating lever; 203. a first electric push rod; 204. a three-jaw chuck; 205. an adjusting gear; 206. a drive chain; 207. tensioning the gear; 208. a first motor; 3. a polishing assembly; 301. a protective cover; 302. a second motor; 303. a threaded adjusting rod; 304. a moving block; 305. an electric slide rail; 306. a second electric push rod; 307. a third motor; 308. a grinding roller; 4. a collection assembly; 401. a first collection cover; 402. a delivery tube; 403. a transfer pump; 404. a collection pipe; 405. a shunt; 406. a connecting pipe; 407. a second collection cover; 5. a placement port; 6. a collection box; 7. a bearing seat; 8. and a moving groove.
Detailed Description
For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
The present utility model will be further described with reference to the accompanying drawings and detailed description, and referring to fig. 1, a polishing machine for manufacturing an electric insulator according to an embodiment of the present utility model includes a processing table 1 for carrying polishing equipment of the electric insulator;
one end of the processing table 1 is provided with a placement component 2 for placing the power insulator;
one end of the placing component 2, which is close to the processing table 1, is provided with a polishing component 3 for polishing the electric insulator;
the grinding assembly 3 is provided with a collection assembly 4 for collecting grinding-generated powder.
Example 1
Referring to fig. 1-6, for a placement component 2, the placement component 2 includes a placement opening 5 formed at one end of a processing table 1, a collection box 6 is disposed at one end of the placement opening 5, and a guide hopper is disposed in the collection box 6;
equidistant adjusting holes are formed in the two sides, close to the processing table 1, of the placing opening 5, a bearing 201 is arranged in each adjusting hole, a rotating rod 202 is arranged in the middle of one side of the bearing 201, and a first electric push rod 203 is arranged in the middle of the other side of the bearing 201;
the dwang 202, first electric putter 203 one end all is provided with three-jaw chuck 204 (current conventional structure), and first electric putter 203 one end is provided with adjusting gear 205, and adjusting gear 205 surface cover is equipped with drive chain 206, and drive chain 206 both sides are provided with equidistant tensioning gear 207, and one of them first electric putter 203 one end is provided with first motor 208, and polishing assembly 3 sets up and is being close to processing platform 1 one end at placing mouth 5.
Through the scheme of the utility model, when the electric power insulator to be processed is used, the electric power insulator to be processed is placed on the three-jaw chuck 204 on one side, then the three-jaw chuck 204 is adjusted, then the first electric push rod 203 is started through an external controller, the first electric push rod 203 drives the three-jaw chuck 204 on the other side to move, then one end of the electric power insulator to be processed is fixed, then the first motor 208 is started through the external controller, the adjusting gear 205 is driven to rotate, and then the first electric push rod 203, the rotating rod 202 and the bearing 201 are driven to rotate through the mutual meshing of the adjusting gear 205, the tensioning gear 207 and the transmission chain 206, so that the electric power insulator to be polished is driven to rotate.
Example two
Referring to fig. 1-6, for the polishing assembly 3, the polishing assembly 3 includes a protective cover 301 disposed at one end of the placement port 5 near the processing table 1, and a protective door is disposed at one side of the protective cover 301;
a second motor 302 is arranged on one side of the protective cover 301, a thread adjusting rod 303 is arranged at one end of the second motor 302, a bearing seat 7 with equal distance is arranged on one side of the thread adjusting rod 303 penetrating through the protective cover 301, the thread adjusting rod 303 is arranged in the middle of the bearing seat 7, a moving groove 8 is formed in one end, close to the protective cover 301, of the thread adjusting rod 303, a moving block 304 is arranged in the moving groove 8, and the middle of the moving block 304 is arranged on the surface of the thread adjusting rod 303;
an electric sliding rail 305 is arranged at one end of the moving block 304, a second electric push rod 306 is arranged at one end of the electric sliding rail 305, a third motor 307 is arranged at one end of the second electric push rod 306, the third motor 307 is a double-shaft motor, and the model is 86HBP80AL4-DKA;
the third motor 307 is provided with a grinding roller 308 at both ends, and the collecting assembly 4 is provided at one end of the grinding roller 308.
Through the scheme of the utility model, when polishing is performed, the second motor 302 is started through the external controller, then the second motor 302 and the bearing seat 7 are mutually matched to drive the screw thread adjusting rod 303 to rotate, then the screw thread adjusting rod 303 drives the moving block 304 to move in the moving groove 8, then the second electric push rod 306 and the electric sliding rail 305 are started through the external controller in the moving process, then the polishing roller 308 is adjusted, and the electric insulator on the placing component 2 is moved in the X, Y direction, so that the multidirectional polishing effect is realized, and the third motor 307 is started through the external controller to drive the polishing roller 308 to rotate in the moving process, so that the electric insulator is polished.
Example III
Referring to fig. 1-6, for the collecting assembly 4, the collecting assembly 4 includes a first collecting cover 401 disposed at one end of the grinding roller 308, a conveying pipe 402 disposed at one end of the first collecting cover 401, a conveying pump 403 disposed at one end of the conveying pipe 402 penetrating through the protecting cover 301, a collecting pipe 404 disposed at one end of the conveying pump 403, and one end of the collecting pipe 404 connected to one side of the collecting box 6;
the two sides of the conveying pipe 402 are provided with the shunt pipes 405, one end of each shunt pipe 405 penetrates through the protective cover 301 and is provided with a connecting pipe 406, the connecting pipe 406 is arranged on one side of the protective cover 301, and one side of the connecting pipe 406 is provided with a second equidistant collecting cover 407;
and the first motor 208, the first electric push rod 203, the second motor 302, the electric slide rail 305, the third motor 307, and the transfer pump 403 are all electrically connected with an external controller and an external power supply.
According to the scheme, during the polishing process of the electric insulator, the conveying pump 403 is started through the external controller, then the conveying pump 403 collects dust and scraps produced by polishing through the first collecting cover 401 and the second collecting cover 407, then the conveying pipe 402, the connecting pipe 406 and the shunt pipe 405 collect the dust and scraps, and then the collecting pipe 404 conveys the collected dust and scraps into the collecting box 6, so that the cleanliness of the interior of the protective cover 301 can be ensured during the polishing process.
In order to facilitate understanding of the above technical solutions of the present utility model, the following describes in detail the working principle or operation manner of the present utility model in the actual process.
Working principle: in summary, by means of the above technical solution of the present utility model, when in use, through placing the electric insulator to be processed on the three-jaw chuck 204 on one side thereof, then adjusting the three-jaw chuck 204, then when the first electric push rod 203 is started by the external controller, the first electric push rod 203 drives the three-jaw chuck 204 on the other side to move, then one end of the electric insulator to be processed is fixed, then when the first motor 208 is started by the external controller, the adjusting gear 205 is driven to rotate, then when the first electric push rod 203, the rotating rod 202 and the bearing 201 are driven to rotate by the mutual meshing of the adjusting gear 205 and the tensioning gear 207 with the transmission chain 206, the electric insulator to be polished is driven to rotate, when polishing is performed, the second motor 302 is started by the external controller, then the second motor 302 and the bearing seat 7 are mutually matched to drive the screw adjusting rod 303 to rotate, then the screw adjusting rod 303 drives the moving block 304 to move in the moving groove 8, then the second electric push rod 306 and the electric sliding rail 305 are started by an external controller in the moving process, then the grinding roller 308 is adjusted to move the electric insulator on the placing component 2 in the X, Y direction, thereby realizing the multidirectional grinding effect, the third motor 307 is started by the external controller in the moving process to drive the grinding roller 308 to rotate, the electric insulator is ground, the conveying pump 403 is started by the external controller in the grinding process of the electric insulator, then the conveying pump 403 collects dust and scraps produced by grinding through the first collecting cover 401 and the second collecting cover 407, then the conveying pipe 402, the connecting pipe 406 and the shunt pipe 405 are used for collecting, the collected dust and chips are then transported into the collection box 6 via the collection pipe 404, so that the cleanliness of the interior of the hood 301 can be ensured during sanding.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. The utility model provides a polisher for electric power insulator makes, includes processing platform (1), its characterized in that:
one end of the processing table (1) is provided with a placing component (2), and one end, close to the processing table (1), of the placing component (2) is provided with a polishing component (3);
the polishing assembly (3) is provided with a collecting assembly (4).
2. The grinding machine for manufacturing the electric insulator according to claim 1, wherein the placing component (2) comprises a placing port (5) formed in one end of the machining table (1), a collecting box (6) is arranged at one end of the placing port (5), equidistant adjusting holes are formed in two sides, close to the machining table (1), of the placing port (5), bearings (201) are arranged in the adjusting holes, a rotating rod (202) is arranged in the middle of one side of the bearings (201), and a first electric push rod (203) is arranged in the middle of the other side of the bearings (201).
3. The grinding machine for manufacturing the electric insulator according to claim 2, wherein the rotating rod (202) and one end of the first electric push rod (203) are respectively provided with a three-jaw chuck (204), one end of the first electric push rod (203) is provided with an adjusting gear (205), a transmission chain (206) is sleeved on the surface of the adjusting gear (205), two sides of the transmission chain (206) are provided with equidistant tensioning gears (207), one end of the first electric push rod (203) is provided with a first motor (208), and the grinding assembly (3) is arranged at one end of the placing port (5) close to the processing table (1).
4. A grinding machine for manufacturing an electric insulator according to claim 3, characterized in that the grinding assembly (3) comprises a protective cover (301) arranged at one end of the placing opening (5) close to the machining table (1), a second motor (302) is arranged at one side of the protective cover (301), a threaded adjusting rod (303) is arranged at one end of the second motor (302), equidistant bearing seats (7) are arranged at one side of the threaded adjusting rod (303) penetrating through the protective cover (301), and the threaded adjusting rod (303) is arranged in the middle of the bearing seats (7).
5. The polisher for manufacturing the electric insulator according to claim 4, wherein a moving groove (8) is formed in one end, close to the protective cover (301), of the screw adjusting rod (303), a moving block (304) is arranged in the moving groove (8), the middle of the moving block (304) is arranged on the surface of the screw adjusting rod (303), and an electric sliding rail (305) is arranged at one end of the moving block (304).
6. The polishing machine for manufacturing the electric insulator according to claim 5, wherein a second electric push rod (306) is arranged at one end of the electric slide rail (305), a third motor (307) is arranged at one end of the second electric push rod (306), polishing rollers (308) are arranged at two ends of the third motor (307), and the collecting assembly (4) is arranged at one end of the polishing rollers (308).
7. The polishing machine for manufacturing an electric insulator according to claim 6, wherein the collecting assembly (4) comprises a first collecting cover (401) arranged at one end of the polishing roller (308), a conveying pipe (402) is arranged at one end of the first collecting cover (401), a conveying pump (403) is arranged at one end of the conveying pipe (402) penetrating through the protective cover (301), a collecting pipe (404) is arranged at one end of the conveying pump (403), and one end of the collecting pipe (404) is connected with one side of the collecting box (6).
8. The polishing machine for manufacturing the electric insulator according to claim 7, wherein the shunt tubes (405) are arranged on two sides of the conveying tube (402), one ends of the shunt tubes (405) penetrate through the protective cover (301) and are provided with connecting pipes (406), the connecting pipes (406) are arranged on one side of the protective cover (301), and the equidistant second collecting covers (407) are arranged on one side of the connecting pipes (406).
CN202320297560.2U 2023-02-23 2023-02-23 Polisher for manufacturing electric insulator Active CN219310840U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320297560.2U CN219310840U (en) 2023-02-23 2023-02-23 Polisher for manufacturing electric insulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320297560.2U CN219310840U (en) 2023-02-23 2023-02-23 Polisher for manufacturing electric insulator

Publications (1)

Publication Number Publication Date
CN219310840U true CN219310840U (en) 2023-07-07

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ID=87023123

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Application Number Title Priority Date Filing Date
CN202320297560.2U Active CN219310840U (en) 2023-02-23 2023-02-23 Polisher for manufacturing electric insulator

Country Status (1)

Country Link
CN (1) CN219310840U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117161848A (en) * 2023-11-02 2023-12-05 南通新思迪机电有限公司 Batch grinding device for shaft part production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117161848A (en) * 2023-11-02 2023-12-05 南通新思迪机电有限公司 Batch grinding device for shaft part production
CN117161848B (en) * 2023-11-02 2024-01-26 南通新思迪机电有限公司 Batch grinding device for shaft part production

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