CN218051885U

CN218051885U - Polishing equipment for insulator processing

Info

Publication number: CN218051885U
Application number: CN202222436370.2U
Authority: CN
Inventors: 杨道辉; 周波
Original assignee: Hunan Liling Pukou Huagao Electrical Ceramic And Appliance Manufacturing Co ltd
Current assignee: Hunan Liling Pukou Huagao Electrical Ceramic And Appliance Manufacturing Co ltd
Priority date: 2022-09-13
Filing date: 2022-09-13
Publication date: 2022-12-16
Anticipated expiration: 2032-09-13

Abstract

The utility model discloses an equipment of polishing for insulator processing, including the backup pad, the case of polishing, guard gate and stabilizer blade, the top fixed mounting of backup pad has the case of polishing, the positive one side of case of polishing articulates there is the guard gate, the window has been seted up at the positive top of guard gate, the middle part fixed mounting on case top of polishing has dust absorption fan, the top of the incasement wall one side of polishing is rotated through first bearing and first grip block and is connected, the top fixed mounting of the incasement wall opposite side of polishing has the motor mounting bracket, the top fixed mounting of motor mounting bracket has first gear motor, first gear motor's output and electric telescopic handle's one end fixed connection, the utility model relates to an equipment of polishing for insulator processing sets up the guard gate, can improve the security, sets up dust absorption fan, can handle the dust that polishes and produce, sets up hydraulic pressure electric lifter, can adjust the height of grinding roller when polishing, satisfies the user's demand, sets up the waste chip groove that can draw, convenient clearance.

Description

Polishing equipment for insulator processing

Technical Field

The utility model relates to a processing technical field of polishing specifically is an equipment of polishing for insulator processing.

Background

The insulator is a special insulating control, which is a device capable of enduring voltage and mechanical stress action and installed between conductors with different potentials or between a conductor and a grounding component, the insulator is various in types and shapes, although the structure and the appearance of different types of insulators are greatly different, the insulators are composed of two parts, namely an insulating part and a connecting hardware fitting, the insulator is used for insulating and suspending wires in high-voltage and ultrahigh-voltage alternating-current and direct-current transmission lines, the insulator is mostly used for telegraph poles in the early years, one end of a high-voltage wire connecting tower which is slowly developed is hung with a plurality of disc-shaped insulators, the insulator is used for increasing creepage distance, the production and the application are wide at present, the traditional insulator is usually made of glass or ceramic materials, because the characteristics of hard brittleness and high cooling speed of the ceramic and the glass cause the generation of convex points or sharp points on the surface of the insulator after the molding, the connectivity of the surface of the insulator can be reduced by the sudden cooling, and the insulation performance of the insulator is reduced, and the molded insulator is required to be polished.

The tradition mode of polishing is that the manual work uses the emery cloth to polish, there is certain potential safety hazard in this kind of mode of polishing, cause the incident slightly carelessly easily, and labor efficiency is low, in addition, the dust that produces when polishing the insulator can cause certain damage to workman's health, the equipment of polishing that has now simultaneously is when polishing, stability is not high, the speed of polishing generally is decided by the manual work, it is inhomogeneous to cause easily to polish, the quality of polishing has been reduced, it is also not convenient enough to the clastic processing that produces among the polishing process.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an equipment of polishing for insulator processing to solve and propose among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a polishing device for processing insulators comprises a supporting plate, a polishing box, a protective door and supporting legs, wherein the polishing box is fixedly installed at the top end of the supporting plate, the protective door is hinged to one side of the front face of the polishing box, a window is formed in the top of the front face of the protective door, a glass window is fixedly installed on the inner side of the window, a dust suction fan is fixedly installed in the middle of the top end of the polishing box, the output end of the dust suction fan is fixedly communicated with a dust collection box, the input end of the bottom end of the dust suction fan penetrates through the top end of the interior of the polishing box and is fixedly communicated with a dust suction pipe, the top of one side of the inner wall of the polishing box is rotatably connected with a first clamping plate through a first bearing, a motor installation frame is fixedly installed at the top of the other side of the inner wall of the polishing box, a first speed reduction motor is fixedly installed at the top end of the motor installation frame, the output end of the first speed reduction motor is fixedly connected with one end of an electric telescopic rod, the other end of the electric telescopic rod is fixedly connected with one end of a second clamping plate, the top and the bottom of the first clamping plate and the top and the bottom of the clamping end of the second clamping plate are both connected with fixing bolts through threaded holes and threads, a damping plate is fixedly installed at the bottom end of the polishing box, one side of the bottom end inside the polishing box is in sliding connection with the bottom end of a scrap groove through a sliding groove, a hydraulic electric lifting rod is fixedly installed at the other side of the bottom end inside the polishing box, a motor fixing plate is fixedly installed at one side of the top of the hydraulic electric lifting rod, a second speed reduction motor is fixedly installed at the top end of the motor fixing plate, the output end of the second speed reduction motor penetrates through the hydraulic electric lifting rod to be fixedly connected with one end of a grinding roller, a heat insulation layer is fixedly installed on the inner side of the inner wall of the polishing box, and a control panel is fixedly installed on the other side of the front face of the protective door, control panel's surface fixed mounting has first motor switch, second motor switch, dust absorption switch, lifting switch and telescopic switch in proper order, the inside one side of backup pad is fixed with power source, and power source's one end passes the inner wall of backup pad, the equal fixed mounting in four corners of backup pad bottom has the stabilizer blade.

As a preferred technical scheme of the utility model, first gear motor is through first motor switch and power source electric connection, second gear motor is through second motor switch and power source electric connection, the dust absorption fan passes through dust absorption switch and power source electric connection, hydraulic pressure electric lift pole passes through lifting switch and power source electric connection, electric telescopic handle passes through telescopic switch and power source electric connection.

As a preferred technical scheme of the utility model, four the bottom of stabilizer blade all bonds and has the slipmat, four equal fixed mounting has the gusset plate between two liang of stabilizer blade.

As a preferred technical scheme of the utility model, the positive one side fixed mounting of guard gate has the handle, the shock attenuation board comprises a plurality of damping spring.

As an optimized technical scheme of the utility model, the positive fixed mounting of scrap groove has the handle.

As a preferred technical scheme of the utility model, the insulating layer is made by polyurethane thermal insulation material.

Compared with the prior art, the beneficial effects of the utility model are that:

1. set up two grip blocks, behind the centre gripping insulator, it is rotatory through first gear motor control grip block, second gear motor control grinds the roller and rotates, and the direction of rotation of two motors is opposite, thereby it is quick to the insulator, evenly polish, the work quality of polishing has been improved, a large amount of time has been saved, and simultaneously, through hydraulic pressure electric lift rod, can control and grind the roller lift height, can control the specific suitable height when grinding, the thickness of control grinding, through electric telescopic handle, can adjust the distance between the grip block, thereby can the insulator of the different length of centre gripping.

2. Set up the dust absorption fan, through dust absorption on-off control dust absorption fan, absorb the dust that the in-process produced of polishing through the dust absorption pipe to inside sucking the dust collection box, set up the scrap groove through the bottom of equipment, can collect the piece that the grinding in-process dropped, can take out the scrap groove through the spout, greatly improved the convenience of clearance scrap groove.

3. Set up the guard gate and the case of polishing, improve the security of polishing, through the glass window, the user can follow the operating condition when the outside observation is polished, can conveniently change the insulator or dismantle equipment through opening the guard gate, through the insulating layer that the case of polishing set up, can improve the heat-proof quality of the case of polishing, avoids scalding.

Drawings

Fig. 1 is a front sectional view of the present invention;

fig. 2 is a perspective view of the present invention;

FIG. 3 is a schematic side view of the present invention;

fig. 4 is a schematic view of the front side of the control panel of the present invention.

In the figure: 1. a support plate; 2. grinding a box; 3. a protective door; 4. a support leg; 5. a reinforcing plate; 6. a glass window; 7. a door handle; 8. a dust collection fan; 9. a control panel; 10. a dust collection pipe; 11. a first clamping plate; 12. a first reduction motor; 13. a second reduction motor; 14. a motor mounting bracket; 15. a motor fixing plate; 16. a hydraulic electric lifter; 17. a damper plate; 18. a scrap chute; 19. a grinding roller; 20. a second clamping plate; 21. fixing the bolt; 22. a power interface; 23. a handle; 24. a first motor switch; 25. A second motor switch; 26. a dust collection switch; 27. a lifting switch; 28. an electric telescopic rod; 29. a telescopic switch; 30. a dust collecting box; 31. an insulating panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the utility model provides a polishing device for insulator processing, which comprises a support plate 1, a polishing box 2, a protective door 3 and support legs 4, wherein the top end of the support plate 1 is fixedly provided with the polishing box 2, one side of the front surface of the polishing box 2 is hinged with the protective door 3, the top of the front surface of the protective door 3 is provided with a window, the inner side of the window is fixedly provided with a glass window 6, the middle part of the top end of the polishing box 2 is fixedly provided with a dust suction fan 8, the output end of the dust suction fan 8 is fixedly communicated with a dust collection box 30, the input end of the bottom end of the dust suction fan 8 passes through the top end of the interior of the polishing box 2 and is fixedly communicated with a dust suction pipe 10, the top of one side of the inner wall of the polishing box 2 is rotatably connected with a first clamping plate 11 through a first bearing, the top of the other side of the inner wall of the polishing box 2 is fixedly provided with a motor mounting bracket 14, the top end of the motor mounting bracket 14 is fixedly provided with a first speed reduction motor 12, the output end of a first speed reducing motor 12 is fixedly connected with one end of an electric telescopic rod 28, the other end of the electric telescopic rod 28 is fixedly connected with one end of a second clamping plate 20, the top and the bottom of the first clamping plate 11 and the top and the bottom of the clamping end of the second clamping plate 20 are both connected with a fixing bolt 21 through threaded holes and threads, the bottom end of a polishing box 2 is fixedly provided with a damping plate 17, one side of the inner bottom end of the polishing box 2 is slidably connected with the bottom end of a scrap groove 18 through a sliding groove, the other side of the inner bottom end of the polishing box 2 is fixedly provided with a hydraulic electric lifting rod 16, one side of the top of the hydraulic electric lifting rod 16 is fixedly provided with a motor fixing plate 15, the top end of the motor fixing plate 15 is fixedly provided with a second speed reducing motor 13, and the output end of the second speed reducing motor 13 passes through the hydraulic electric lifting rod 16 to be fixedly connected with one end of a grinding roller 19, the inboard fixed mounting of 2 inner walls of case of polishing has insulating layer 31, the positive opposite side fixed mounting of guard gate 3 has control panel 9, control panel 9's surface fixed mounting has first motor switch 24, second motor switch 25, dust absorption switch 26, lifting switch 27 and telescopic switch 29 in proper order, one side of backup pad 1 inside is fixed with power source 22, and power source 22's one end passes the inner wall of backup pad 1, the equal fixed mounting in four corners of backup pad 1 bottom has stabilizer blade 4.

Preferably, the first speed reduction motor 12 is electrically connected with the power interface 22 through a first motor switch 24, the second speed reduction motor 13 is electrically connected with the power interface 22 through a second motor switch 25, the dust collection fan 8 is electrically connected with the power interface 22 through a dust collection switch 26, the dust collection fan 8 is controlled through the dust collection switch 26, dust can be absorbed in the polishing process, the hydraulic electric lifting rod 16 is electrically connected with the power interface 22 through a lifting switch 27, the height of the grinding roller 19 during polishing can be adjusted, the grinding thickness is controlled, the electric telescopic rod 28 is electrically connected with the power interface 22 through a telescopic switch 29, the distance between the first clamping plate 11 and the second clamping plate 20 is adjusted and controlled through the telescopic switch 29 and the electric telescopic rod 28, and the specific model of the dust collection fan 8 is G130.

Preferably, the bottom of four stabilizer blades 4 all bonds and has had the slipmat, through the frictional force of the whole equipment of slipmat reinforcing on ground, four stabilizer blades 4 equal fixed mounting between two liang have gusset plate 5, through the stability of the whole equipment of gusset plate 5 reinforcing.

Preferably, the front side of the protective door 3 is fixedly provided with a handle 7, the protective door 3 can be opened by an end user through the handle 7, and the damping plate 17 consists of a plurality of damping springs and enhances the damping performance of the whole equipment through the damping springs.

Preferably, a handle 23 is fixedly arranged on the front surface of the scrap groove 18, and the scrap groove 18 can be conveniently drawn out by a user through the handle 23, so that the equipment is convenient to clean.

Preferably, the thermal insulation layer 31 is made of a polyurethane thermal insulation material. The heat insulation performance of the outer wall of the equipment can be improved.

When the polishing device is used specifically, the utility model relates to a polishing device for processing insulators, the protective door 3 is opened, the insulators to be polished are placed between the first clamping plate 11 and the second clamping plate 20 and can be fixed through the fixing bolt 21, the first motor switch 24 is opened to start the first speed reduction motor 12, the second motor switch 25 is opened to start the second speed reduction motor 13, the first speed reduction motor 12 drives the second clamping plate 20 to rotate, thereby driving the insulators to rotate, the second speed reduction motor 13 drives the grinding roller 19 to rotate, the lifting switch 27 is opened, the hydraulic electric lifting rod 16 is electrified, the grinding roller 19 can be controlled to be close to the insulators and polish the insulators, meanwhile, the height of the grinding roller 19 can be controlled through the hydraulic electric lifting rod 16, the polishing thickness is controlled, the polishing quality is improved, a large amount of time is saved, through the electric telescopic rod 28, the distance between the first clamping plate 11 and the second clamping plate 20 can be adjusted, so that insulators with different lengths can be clamped, the dust suction fan 8 is arranged at the top end of the polishing box 2, the dust suction fan 8 is controlled through the dust suction switch 26, dust generated in the insulator polishing process can be absorbed and collected through the dust suction pipe 10, the situation that a user is damaged by the dust is avoided, the absorbed dust can enter the dust collection box 30 to be collected, the waste chip groove 18 is formed in the bottom end of the polishing box 2 through a sliding groove, the waste chip groove 18 can be collected through the dust suction pipe 10, meanwhile, the waste chip groove 18 can be conveniently drawn out by the user through the pull handle 23, so that the waste chip groove 18 is conveniently cleaned, the heat insulation performance of equipment can be enhanced through the heat insulation layer 31 arranged inside the polishing box 2, the situation that the equipment is scalded to avoid workers are scalded is avoided, and the shock absorption plate 17 consisting of a plurality of shock absorption springs, can strengthen the shock attenuation performance of equipment, through gusset plate 5, can strengthen the stability of whole equipment, through the slipmat, can strengthen the subaerial frictional force of equipment.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides an equipment of polishing for insulator processing, includes backup pad (1), case (2), guard gate (3) and stabilizer blade (4) of polishing, its characterized in that: the grinding box (2) is fixedly installed at the top end of the supporting plate (1), a protective door (3) is hinged to one front side of the grinding box (2), a window is formed in the front top of the protective door (3), a glass window (6) is fixedly installed on the inner side of the window, a dust suction fan (8) is fixedly installed in the middle of the top end of the grinding box (2), an output end of the dust suction fan (8) is fixedly communicated with a dust collection box (30), an input end of the bottom end of the dust suction fan (8) penetrates through the top end of the interior of the grinding box (2) and is fixedly communicated with a dust suction pipe (10), the top end of one side of the inner wall of the grinding box (2) is rotatably connected with a first clamping plate (11) through a first bearing, a motor installation frame (14) is fixedly installed at the top of the other side of the inner wall of the grinding box (2), a first speed reduction motor (12) is fixedly installed at the top end of the motor installation frame (14), the output end of the first speed reduction motor (12) is fixedly connected with one end of an electric telescopic rod (28), the other end of the electric telescopic rod (28) is fixedly connected with one end of a second clamping plate (20), a damping bolt is installed at the top end of the top of the first speed reduction motor (28) and the bottom end of the clamping plate (11), and the bottom end of the clamping plate (17), and the clamping box (17), and the bottom end of the clamping plate (11) are fixedly connected with a second clamping plate (17), the utility model discloses a grinding machine, including grinding case (2), grinding box (2), hydraulic electric lifting rod (16), one side fixed mounting at hydraulic electric lifting rod (16) top has motor fixed plate (15), the top fixed mounting of motor fixed plate (15) has second gear motor (13), the output of second gear motor (13) passes hydraulic electric lifting rod (16) and the one end fixed connection who grinds roller (19), the inboard fixed mounting of grinding case (2) inner wall has insulating layer (31), the positive opposite side fixed mounting of guard gate (3) has control panel (9), the surface of control panel (9) is fixed mounting in proper order has first motor switch (24), second motor switch (25), dust absorption switch (26), lifting switch (27) and telescopic switch (29), the inside one side of backup pad (1) is fixed with power source (22), and the one end of power source (22) passes the inner wall of backup pad (1), the equal fixed mounting of four stabilizer blades (4) of backup pad (1).

2. The grinding device for insulator machining according to claim 1, wherein: first gear motor (12) are through first motor switch (24) and power source (22) electric connection, second gear motor (13) are through second motor switch (25) and power source (22) electric connection, dust absorption fan (8) are through dust absorption switch (26) and power source (22) electric connection, hydraulic pressure electric lift pole (16) are through lift switch (27) and power source (22) electric connection, electric telescopic handle (28) are through telescopic switch (29) and power source (22) electric connection.

3. The grinding device for insulator machining according to claim 1, wherein: the bottom of four stabilizer blades (4) all bonds there is the slipmat, four all fixed mounting has gusset plate (5) between two liang of stabilizer blade (4).

4. The grinding device for insulator machining according to claim 1, wherein: one side fixed mounting that guard gate (3) are positive has handle (7), damping plate (17) comprise a plurality of damping spring.

5. The grinding device for insulator machining according to claim 1, characterized in that: and a handle (23) is fixedly arranged on the front surface of the scrap groove (18).

6. The grinding device for insulator machining according to claim 1, characterized in that: the heat insulation layer (31) is made of polyurethane heat insulation material.