CN219294556U - Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge - Google Patents

Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge Download PDF

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Publication number
CN219294556U
CN219294556U CN202223346882.6U CN202223346882U CN219294556U CN 219294556 U CN219294556 U CN 219294556U CN 202223346882 U CN202223346882 U CN 202223346882U CN 219294556 U CN219294556 U CN 219294556U
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plate
cylinder
fabric hinge
fixed
fabric
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方志彬
李爽
梁进城
刘继成
史俊玲
杨斌
闻向阳
焦杨
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Changchun Faway Adient Automotive Systems Co Ltd
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Changchun Faway Adient Automotive Systems Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The utility model belongs to the technical field of automobile interior trim inlay injection molding, and particularly relates to forming equipment for automatic layering and reciprocating bending of an instrument panel fabric hinge; a positioning air cylinder assembly is arranged between the air cylinder connecting plate and the quick-change upper plate and between the object hinge positioning plate and the air cylinder connecting plate, and the fabric hinge supporting plate is fixed on the supporting plate air cylinder; the auxiliary pressing cylinder and the main pressing cylinder are fixed on the mounting plate, the finger mounting plate with the grabbing finger thereon is arranged on the main pressing cylinder, the guide rod is arranged in the mounting plate, and the heating plate extends out of the cylinder and is connected with the guide rod; the fixed plate is provided with a transverse and longitudinal sliding rail mechanism; the fixing plate and the transverse sliding rail mechanism are provided with a fabric hinge positioning assembly; the rotary cylinder is arranged on the longitudinal slide rail, the transverse guide rod cylinder is connected to the rotary cylinder, and the longitudinal guide rod cylinder is connected to the transverse guide rod cylinder; the utility model can effectively separate the uppermost layer of fabric hinge, and then bend the airbag fabric hinge at multiple angles, thereby greatly improving the production stability and the product qualification rate.

Description

Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge
Technical Field
The utility model belongs to the technical field of automobile interior trim inlay injection molding, and particularly relates to forming equipment for automatic layering and reciprocating bending of an instrument panel fabric hinge.
Background
At present, some vehicle type manufacturers mostly adopt high-strength and high-flexibility latticed fabrics to manufacture the air bag box hinge. In order to realize full-automatic inlay injection molding of the latticed air bag box fabric hinge, the primary task is to solve the problem of automatic layering of the fabric hinge. However, the mesh fabric hinge is of a multi-mesh structure, and the conventional sucking disc, the air needle and the non-contact sucking disc cannot meet the requirement of automatic layering.
With the improvement of the capacity of the copilot airbag, the fabric hinge with a knitting functional area or a double-layer sewing functional area is mostly adopted as an unfolding hinge for airbag blasting by the airbag of part of vehicle instrument board airbags. However, as the two fabric hinge forming processes are relatively complex, a part of projects gradually adopt new fabric hinge forming processes to replace the production mode. The fabric hinge without the functional area is selected as a raw material, then the fabric hinge is cut or punched, then the fabric hinge is heated and bent, and then the airbag explosion buffer functional area is formed in the injection mould in a sectional glue injection mode. However, the novel inlay injection molding production mode has high requirements on bending of the fabric hinge and the structure of an injection mold.
The traditional bending mechanism of the fabric hinge of the air bag box is simpler, most of the mechanism is of a bending structure, and the requirement on the bending angle is not high. The novel inlay injection molding process has higher requirements on the bending position, bending angle and bending times of the fabric hinge, and the traditional fabric hinge bending device cannot meet the requirements of the novel process.
In summary, the degree of automation of the conventional panel fabric hinge layering and bending is low, and the current inlay injection molding production mode cannot meet the requirements of the conventional object hinge layering and bending.
Disclosure of Invention
In order to overcome the problems, the utility model provides forming equipment for automatically layering and reciprocally bending the fabric hinges of the instrument board, which can effectively separate the fabric hinges at the uppermost layer from the piled fabric hinges, and then continuously bend the fabric hinges of the air bag at multiple angles, thereby greatly improving the production stability and the product qualification rate and meeting the requirements of new technology.
A forming device for automatic layering and reciprocating bending of an instrument panel fabric hinge comprises a bottom support frame 1, an airbag fabric hinge layering part and an airbag fabric hinge bending part; wherein the airbag fabric hinge layering part and the airbag fabric hinge bending part are sequentially fixed on the bottom support frame 1 from left to right;
The bending part of the fabric hinge of the air bag comprises a fabric hinge positioning component 2, a fabric hinge clamping and bending component 3, a fabric hinge grabbing and bending component 4, a fabric hinge heating component 5 and a linear module component 6; the fabric hinge positioning assembly 2 is fixed on the right side of the bottom supporting frame 1, the fabric hinge heating assembly 5, the fabric hinge clamping and bending assembly 3 and the linear module assembly 6 are sequentially arranged on the left side of the bottom supporting frame 1 from back to front, and the fabric hinge grabbing and bending assembly 4 is arranged on the linear module assembly 6 and is positioned above the fabric hinge clamping and bending assembly 3;
the fabric hinge positioning assembly 2 comprises a fabric hinge positioning plate 21, an X-direction positioning cylinder assembly 22, a Y-direction positioning cylinder assembly 23, a cylinder connecting plate 24, a quick-change upper plate 25, an air passage quick-change assembly 27 and a positioning support 28, wherein the positioning support 28 is fixed on the bottom support frame 1, the bottom of the quick-change upper plate 25 is connected to the positioning support 28 through the air passage quick-change assembly 27, the top of the quick-change upper plate 25 is connected to the bottom of the cylinder connecting plate 24 through a cylindrical cushion block, the X-direction positioning cylinder assembly 22 is arranged on the quick-change upper plate 25 between the cylinder connecting plate 24 and the quick-change upper plate 25, the fabric hinge positioning plate 21 is fixed on the cylinder connecting plate 24 through the cylindrical cushion block, and the Y-direction positioning cylinder assembly 23 is arranged on the cylinder connecting plate 24 between the fabric hinge positioning plate 21 and the cylinder connecting plate 24;
The fabric hinge clamping and bending assembly 3 comprises a base, an air passage quick-change 31, a photoelectric switch 32, a pneumatic finger 33, a lower inserting sheet 34, a lower inserting sheet cylinder 35, a fabric hinge bending support frame 36, a fabric hinge supporting plate 37 and a supporting plate cylinder 38, wherein the lower inserting sheet cylinder 35 is fixed in the fabric hinge bending support frame 36, the lower inserting sheet 34 is connected to a telescopic flange plate of the lower inserting sheet cylinder 35, the pneumatic finger 33 is respectively fixed on the outer sides of two ends of the fabric hinge bending support frame 36 in the length direction, the supporting plate cylinder 38 is fixed on the outer side of one end of the fabric hinge bending support frame 36 in the width direction, the fabric hinge supporting plate 37 is fixed at the telescopic end of the supporting plate cylinder 38 and can be driven by the supporting plate cylinder to move up and down, the fabric hinge bending support frame 36 is connected to the base through the air passage quick-change 31, and the base is fixed on the bottom support frame 1;
the fabric hinge grabbing and bending assembly 4 comprises a lifting bracket 41, a main lower pressing cylinder mounting plate 42, a main lower pressing cylinder 44, a finger mounting plate 45, fabric hinge grabbing fingers 47, an auxiliary pressing cylinder 48, an upper inserting sheet 49 and an upper inserting sheet cylinder 410, wherein the lifting bracket 41 is fixed on the main lower pressing cylinder mounting plate 42 through a cylindrical cushion block, the auxiliary pressing cylinder 48 and the main lower pressing cylinder 44 are both fixed at the bottom of the main lower pressing cylinder mounting plate 42, the finger mounting plate 45 is connected to the telescopic end of the main lower pressing cylinder 44 and is positioned below the telescopic end of the auxiliary pressing cylinder 48, a plurality of fabric hinge grabbing fingers 47 are respectively arranged on two sides of the length direction of the finger mounting plate 45, the upper inserting sheet cylinder 410 is fixed on the finger mounting plate 45, and the upper inserting sheet 49 is fixed on the telescopic end at the bottom of the upper inserting sheet cylinder 410; the bottom of one side of the main lower pressure cylinder mounting plate 42 is connected to a driving slide block of the linear module assembly 6 and can slide on the linear module assembly 6, and meanwhile, an upper inserting sheet 49 is positioned above the fabric hinge bending support frame 36 and the fabric hinge supporting plate 37;
The fabric hinge heating assembly 5 comprises a supporting frame 51, a heating plate 52, a guide rod 53, a heating plate pressing cylinder 54, a heating plate stretching cylinder 55, a guide sleeve mounting plate 57 and a heating plate stretching cylinder mounting plate 58, wherein the thermocouple 56 is arranged in the heating plate 52, the guide rod 53 is movably connected in the guide sleeve mounting plate 57 through a guide sleeve 511, the guide sleeve mounting plate 57 is fixed on the supporting frame 51, the heating plate stretching cylinder 55 is connected on the guide rod 53 through the heating plate stretching cylinder mounting plate 58, the telescopic end of the heating plate stretching cylinder 55 is connected with the heating plate 52, the heating plate pressing cylinder 54 is fixed on the side surface of the supporting frame 51 through a pressing cylinder support 512, and the telescopic end of the heating plate pressing cylinder is connected to the bottom of the heating plate 52 through a heating plate connecting bracket 59;
the airbag fabric hinge layering part is fixed on the bottom support frame 1 on the right side of the fabric hinge positioning assembly 2, and comprises: the device comprises a fixed plate 7, a servo lifting mechanism 8, a fabric hinge positioning mechanism 9, a cylinder layering mechanism 10, a longitudinal sliding rail mechanism 11 and a transverse sliding rail mechanism 12, wherein the longitudinal sliding rail mechanism 11 and the transverse sliding rail mechanism 12 are both fixed on the fixed plate 7, the transverse sliding rail mechanism 12 is positioned at the left side of the longitudinal sliding rail mechanism 11, and the fixed plate 7 is fixed on a bottom supporting frame 1;
The servo lifting mechanism 8 comprises a screw lifting platform 82 and a lifting supporting plate 81, wherein the lifting supporting plate 81 is arranged above the fixed plate 7, the front end of the lifting supporting plate 81 is fixed on a sliding block of the longitudinal sliding rail mechanism 11, the screw lifting platform 82 is arranged below a top plate of the bottom supporting frame 1, and the moving end of the screw lifting platform 82 passes through the top plate of the bottom supporting frame 1 and the fixed plate 7 and then is connected with the lifting supporting plate 81;
the fabric hinge positioning mechanism 9 comprises a first fabric hinge positioning component 91, a second fabric hinge positioning component 92, a third fabric hinge positioning component 93 and a fourth fabric hinge positioning component 94, wherein the first fabric hinge positioning component 91 is fixed on a sliding block of the transverse sliding rail mechanism 12 and is positioned at the left side of the lifting supporting plate 81, and the second fabric hinge positioning component 92, the third fabric hinge positioning component 93 and the fourth fabric hinge positioning component 94 are respectively fixed on the fixed plates 7 at the rear end, the right end and the front end of the lifting supporting plate 81;
the cylinder layering mechanism 10 comprises a rotary cylinder 101, a transverse guide rod cylinder 102, a longitudinal guide rod cylinder 103, a lower push plate 104, a guide shaft 108, a push rod mounting plate 109 and a push rod 1010; the rotary cylinder 101 is fixed at the top of the longitudinal sliding rail mechanism 11, the transverse guide rod cylinder 102 is connected to a flange plate of the rotary cylinder 101, the longitudinal guide rod cylinder 103 is connected to the flange plate of the transverse guide rod cylinder 102, the lower push plate 104 is mounted at the bottom of the flange plate of the longitudinal guide rod cylinder 103, the top end of the guide shaft 108 is movably connected to the lower push plate 104, and the bottom end of the guide shaft is mounted on the ejector rod mounting plate 109 with the inclined ejector rod 1010 at the bottom.
The longitudinal sliding rail mechanism 11 comprises a longitudinal sliding rail 111 and a longitudinal sliding block 112, wherein the longitudinal sliding rail 111 is fixed on the fixed plate 7, the longitudinal sliding block 112 is connected to the longitudinal sliding rail 111 in a matching way, and can slide up and down along the longitudinal sliding rail 111, and the rotary cylinder 101 is fixed at the top of the longitudinal sliding rail 111 through the rotary cylinder mounting plate 105;
the transverse sliding rail mechanism 12 comprises a transverse sliding rail 121 and a transverse sliding block 122, wherein the transverse sliding rail 121 is fixed on the fixed plate 7, and the transverse sliding block 122 is connected to the transverse sliding rail 121 in a matching manner and can slide back and forth along the transverse sliding rail 121.
The screw rod lifting platform 82 comprises a servo motor 821, a shell, a worm wheel, a screw rod and a flange, wherein the servo motor 821 is connected with the worm through a coupler, the worm is externally meshed with the worm wheel, the screw rod is sleeved in the worm wheel and internally meshed with the worm wheel, the flange is fixed at the top end of the screw rod, and the top of the flange sequentially penetrates through the top plate of the bottom supporting frame 1 and the fixing plate 7 and then is connected with the bottom of the lifting supporting plate 81.
The transverse guide rod cylinder 102 is fixed on the flange plate of the rotary cylinder 101 through a transverse guide rod cylinder mounting plate 106, and the longitudinal guide rod cylinder 103 is fixed on the flange plate of the transverse guide rod cylinder 102 through a longitudinal guide rod cylinder mounting plate 107.
The first fabric hinge positioning component 91, the second fabric hinge positioning component 92, the third fabric hinge positioning component 93 and the fourth fabric hinge positioning component 94 have the same structure and comprise a bottom plate and upright posts fixed at two ends of the bottom plate, wherein the bottom plates of the second fabric hinge positioning component 92, the third fabric hinge positioning component 93 and the fourth fabric hinge positioning component 94 are fixed on the fixed plate 7, and the bottom plate of the first fabric hinge positioning component 91 is fixed on the transverse sliding block 122 of the transverse sliding rail mechanism 12.
The fabric hinge heating assembly 5 further comprises a heat protection frame 510, wherein the heat protection frame 510 comprises a transverse plate 5101 and upright posts 5102, the upright posts 5102 are fixed at two ends of the bottom of the transverse plate 5101, the supporting frame 51 is located between the upright posts 5102, and the transverse plate 5101 is covered above the heating plate 52.
The X-direction positioning cylinder assembly 22 of the fabric hinge positioning assembly 2 comprises an X-direction cylinder, an X-direction cylinder positioning bracket and an X-direction cylinder connecting plate, wherein the X-direction cylinder is fixed on the quick-change upper plate 25, the X-direction cylinder connecting plate is arranged on the telescopic flange plate, and a plurality of X-direction cylinder positioning brackets are fixed at the top of the X-direction cylinder connecting plate; the Y-direction positioning cylinder assembly 23 of the fabric hinge positioning assembly 2 comprises a Y-direction cylinder, a Y-direction cylinder positioning bracket and a Y-direction cylinder connecting plate for pushing the fabric hinge, wherein the Y-direction cylinder is fixed on the cylinder connecting plate 24, the Y-direction cylinder connecting plate is arranged on a telescopic flange plate of the Y-direction cylinder positioning bracket, and a plurality of Y-direction cylinder positioning brackets are fixed at the top of the Y-direction cylinder connecting plate.
The fabric hinge grabbing finger 47 is fixed on the side surface of the finger mounting plate 45 through a connecting rod, and a fabric hinge clamping limiting block 46 is sleeved on the outer wall of the fabric hinge grabbing finger and is used for limiting the fabric hinge; and both the fabric hinge clamping stopper 46 and the fabric hinge grasping finger 47 are located below the upper insert piece 49.
The utility model has the beneficial effects that:
1. the fabric hinge can automatically layer, so that the reliability of automatic layering is greatly improved, and the quality stability can be ensured on the basis of improving the efficiency.
2. Greatly reduces the material feeding times and improves the equipment use efficiency.
3. The utility model can meet the requirements of the prior art on the bending position, the bending angle and the bending times of the fabric hinge, can ensure the consistency of the bending angle and the bending dimension of the fabric hinge, and simultaneously, the unfolding direction of the fabric hinge is straight, thereby meeting the requirements of products on the fabric hinge.
4. And the manufacturing feasibility is provided for the subsequent independent development and application of the fabric hinge.
5. Through cooperation manipulator tool, lay solid foundation for realizing the full-automatic embedding injection molding of instrument board, reduce the beat of moulding plastics.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings to be used in the description of the embodiments of the present utility model, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the contents of the embodiments of the present utility model and these drawings without inventive effort for those skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
FIG. 2 is a schematic diagram of another embodiment of the present utility model.
FIG. 3 is a schematic view of the folded portion of the hinge for an airbag fabric according to the present utility model.
FIG. 4 is a schematic view showing a side structure of a hinge-folded portion of an airbag fabric according to the present utility model.
Fig. 5 is a schematic view showing another side structure of the hinge-folded portion of the fabric for an airbag according to the present utility model.
FIG. 6 is a schematic view of a fabric hinge positioning assembly according to the present utility model.
FIG. 7 is a schematic view of a side structure of the fabric hinge clamping and bending assembly of the present utility model.
FIG. 8 is a schematic view of another side of the fabric hinge clamping and bending assembly of the present utility model.
Fig. 9 is a schematic view of a side structure of a fabric hinge grabbing and bending assembly according to the present utility model.
Fig. 10 is a schematic view of another side structure of the fabric hinge grabbing and bending assembly of the present utility model.
FIG. 11 is a schematic diagram of a side structure of a fabric hinge heating assembly of the present utility model.
FIG. 12 is a schematic view of another side construction of the fabric hinge heating assembly of the present utility model.
FIG. 13 is a schematic structural view of a layered portion of an airbag fabric hinge of the present utility model.
FIG. 14 is an isometric view of an angled portion of the hinge of the airbag fabric of the present utility model.
FIG. 15 is an isometric view of another angle of the hinge layered portion of the airbag fabric of the present utility model.
Detailed Description
The utility model is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present utility model are shown in the drawings.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are orientation or positional relationships based on those shown in the drawings, merely for convenience of description and simplicity of operation, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
As shown in fig. 1-2, a molding apparatus for automatic delamination and reciprocal bending of an instrument panel fabric hinge includes a bottom support frame 1, an airbag fabric hinge delamination portion, and an airbag fabric hinge bending portion; wherein the airbag fabric hinge layering part and the airbag fabric hinge bending part are sequentially fixed on the bottom support frame 1 from left to right;
as shown in fig. 3-5, the bending part of the fabric hinge of the air bag comprises a fabric hinge positioning component 2, a fabric hinge clamping and bending component 3, a fabric hinge grabbing and bending component 4, a fabric hinge heating component 5 and a linear module component 6; the fabric hinge positioning assembly 2 is fixed on the right side of the bottom supporting frame 1, the fabric hinge heating assembly 5, the fabric hinge clamping and bending assembly 3 and the linear module assembly 6 are sequentially arranged on the left side of the bottom supporting frame 1 from back to front, and the fabric hinge grabbing and bending assembly 4 is arranged on the linear module assembly 6 and is positioned above the fabric hinge clamping and bending assembly 3;
As shown in fig. 6, the fabric hinge positioning assembly 2 includes a fabric hinge positioning plate 21, an X-direction positioning cylinder assembly 22, a Y-direction positioning cylinder assembly 23, a cylinder connecting plate 24, a quick-change upper plate 25, a junction box 26, an air path quick-change assembly 27 and a positioning support 28, wherein the positioning support 28 is fixed on the bottom support frame 1, the bottom of the quick-change upper plate 25 is connected to the positioning support 28 through the air path quick-change assembly 27, the top of the quick-change upper plate 25 is connected to the bottom of the cylinder connecting plate 24 through a cylindrical cushion block, the X-direction positioning cylinder assembly 22 is arranged on the quick-change upper plate 25 between the cylinder connecting plate 24 and the quick-change upper plate 25, the fabric hinge positioning plate 21 is fixed on the cylinder connecting plate 24 through a cylindrical cushion block, and the Y-direction positioning cylinder assembly 23 is arranged on the cylinder connecting plate 24 between the fabric hinge positioning plate 21 and the cylinder connecting plate 24; the junction box 26 is fixed below the quick-change upper plate 25 and is used for butting input signals of a magnetic switch or other sensors of the air cylinder with multi-pin signals on the air circuit quick-change assembly 27; the fabric hinge positioning assembly arranged on the positioning support 28 and used for different products can be quickly replaced through the air passage quick-change assembly 27, so that quick switching of different fabric hinges is realized. The air path, the electric and the mechanical part structure are butted after the male head and the female head of the air path quick-change assembly 27 are butted.
As shown in fig. 7-8, the fabric hinge clamping and bending assembly 3 comprises a base, an air path quick-change 31, a photoelectric switch 32, a pneumatic finger 33, a lower insert 34, a lower insert cylinder 35, a fabric hinge bending support frame 36, a fabric hinge support plate 37 and a support plate cylinder 38, wherein the lower insert cylinder 35 and the photoelectric switch 32 (the photoelectric switch 32 is connected to a junction box fixed on the fabric hinge bending support frame 36) are both fixed in the fabric hinge bending support frame 36, the telescopic flange plate of the lower insert cylinder 35 is connected with the lower insert 34 (the top plate of the fabric hinge bending support frame 36 is narrower than the bottom plate, so that when the lower insert cylinder 35 is fixed on the bottom plate, the lower insert 34 arranged on the telescopic flange plate at the top of the lower insert is positioned above the bottom plate, the lower insert 34 can move under the driving of the lower insert cylinder 35), the pneumatic finger (the pneumatic finger 33 is MGS: PUF 20-90) is respectively fixed at the outer sides of two ends in the length direction of the fabric hinge support frame 36, the fabric hinge support frame 36 is fixed with the support plate 38 at one outer side in the width direction, the fabric hinge support frame 37 is fixed at the bottom plate 38, the telescopic flange plate is fixed on the telescopic flange plate frame 36, and the base can be driven by the telescopic flange plate to bend frame 31 to move, and the base can be fixed on the support plate 1, and the base can be bent and quickly bent; the male end of the air passage quick-change 31 is fixed on the base, and the female end is fixed at the bottom of the fabric hinge bending support frame 36. The gas circuit quick change 31 is also a standard part, brand: eins, model: male head OX-LB, female head OX-LBI, pneumatic transfer module OX-LBA3 (body side), pneumatic transfer module OX-LBIA3 (clamp side).
As shown in fig. 9-10, the fabric hinge grabbing and bending assembly 4 includes a lifting bracket 41, a main lower air cylinder mounting plate 42, an air circuit quick-change female head 43, a main lower air cylinder 44, a finger mounting plate 45, a fabric hinge grabbing finger 47, an auxiliary pressing air cylinder 48, an upper inserting piece 49 and an upper inserting piece air cylinder 410, wherein the lifting bracket 41 is fixed on the main lower air cylinder mounting plate 42 through a cylindrical cushion block, the air circuit quick-change female head 43, the auxiliary pressing air cylinder 48 and the main lower air cylinder 44 are all fixed at the bottom of the main lower air cylinder mounting plate 42, the finger mounting plate 45 is connected to the telescopic end of the main lower air cylinder 44, so that the finger mounting plate 45 can move up and down under the driving of the main lower air cylinder 44, and in the bending process of the fabric hinge, the main lower air cylinder 44 bounces in the bending process due to the fact that the bending needs larger pressure, a plurality of auxiliary pressing air cylinders 48 need to be designed to cooperate to press down; the two sides of the length direction of the finger mounting plate 45 are respectively provided with a plurality of fabric hinges for grabbing fingers 47, an upper insert cylinder 410 is fixed on the finger mounting plate 45 through a connecting plate, an upper insert 49 is fixed at the telescopic end of the bottom of the upper insert cylinder 410, the upper insert 49 can be controlled to move up and down, and a junction box II 411 is arranged on one side of the main lower pressing cylinder mounting plate 42; the bottom of one side of the main lower pressure cylinder mounting plate 42 is connected to a driving slide block of the linear module assembly 6 through an air passage quick-change female head 43, and is driven by the linear module assembly 6 to slide on the linear module assembly 6, and meanwhile, an upper inserting sheet 49 is positioned above the fabric hinge bending support frame 36 and the fabric hinge supporting plate 37;
The guide rod on the main pressing cylinder 44 is specially processed, the strong magnet is fixed on the guide rod, and all components connected with the main pressing cylinder 44 are sucked onto the lifting support 41 through the suction force of the strong magnet, so that the whole set of components can be conveniently carried. Later in automatic production, when the air inlet at the bottom of the main lower pressure cylinder 44 is in air, the main lower pressure cylinder 44 can overcome the attraction of strong magnetism to move downwards.
As shown in fig. 11-12, the fabric hinge heating assembly 5 comprises a supporting frame 51, a heating plate 52 with a thermocouple 56 inside, a guide rod 53, a heating plate pressing cylinder 54, a heating plate stretching cylinder 55, a guide sleeve mounting plate 57 and a heating plate stretching cylinder mounting plate 58, wherein the guide rod 53 is movably connected in the guide sleeve mounting plate 57 through a guide sleeve 511, the guide sleeve mounting plate 57 is fixed on the supporting frame 51 (the guide rod 53 is sleeved in an inner hole of the guide sleeve 511 and can move up and down, the guide sleeve 511 is fixedly connected in a mounting hole of the guide sleeve mounting plate 57), the heating plate stretching cylinder 55 is connected on the guide rod 53 through the heating plate stretching cylinder mounting plate 58, and the telescopic end of the heating plate stretching cylinder 55 is connected with the heating plate 52 (the heating plate 52 is connected at the telescopic end of the heating plate stretching cylinder 55 through a heating plate mounting bracket 513), the heating plate 52 can be controlled to move back and forth, the heating plate pressing cylinder 54 is fixed on the side of the supporting frame 51 through a pressing cylinder support 512, and a cylinder floating joint of the telescopic end of the heating plate is connected at the bottom of the heating plate 52 through a heating plate connecting bracket 59, and the heating plate 52 can be driven to move up and down through the connecting bracket 59.
The fabric hinge heating assembly 5 further comprises a heat protection frame 510, wherein the heat protection frame 510 comprises a transverse plate 5101 and upright posts 5102, the upright posts 5102 are fixed at two ends of the bottom of the transverse plate 5101, the supporting frame 51 is located between the upright posts 5102, and the transverse plate 5101 is covered above the heating plate 52.
The linear module assembly 6 is selected from linear modules with the brand of Dongyou, the model of GTH-L10-700-BR-S20-D6, and comprises a motor seat, a front end bearing seat, a sliding seat, a linear sliding rail, a base, a ball screw, a rear end bearing seat and a rear end cover plate. The sliding block seat is driven to reciprocate back and forth in a linear motion through the rotary motion of the servo motor. The straight line module assembly 6 is installed on the bottom support frame 1, a vertical plate is installed above a driving sliding block of the straight line module assembly 6, a quick-change mounting plate for mounting a quick-change male head is installed above the vertical plate, the quick-change male head is fixed on the quick-change mounting plate, the bottom of the main lower pressure cylinder mounting plate 42 is connected to the quick-change male head through an air circuit quick-change female head 43, and the driving sliding block of the straight line module assembly 6 can drive the fabric hinge to grab and bend the fabric hinge to move left and right.
The X-direction positioning air cylinder assembly 22 of the fabric hinge positioning assembly 2 comprises an X-direction air cylinder, an X-direction air cylinder positioning bracket and an X-direction air cylinder connecting plate, wherein the X-direction air cylinder is fixed on the quick-change upper plate 25, the X-direction air cylinder connecting plate is arranged on the telescopic flange plate, and a plurality of X-direction air cylinder positioning brackets are fixed at the top of the X-direction air cylinder connecting plate. The X-direction cylinder positioning bracket extends upward until passing through the fabric hinge positioning plate 21, and is located above the fabric hinge positioning plate 21, for pushing the fabric hinge.
The Y-direction positioning cylinder assembly 23 of the fabric hinge positioning assembly 2 comprises a Y-direction cylinder, a Y-direction cylinder positioning bracket and a Y-direction cylinder connecting plate for pushing the fabric hinge, wherein the Y-direction cylinder is fixed on the cylinder connecting plate 24, the Y-direction cylinder connecting plate is arranged on a telescopic flange plate of the Y-direction cylinder positioning bracket, and a plurality of Y-direction cylinder positioning brackets are fixed at the top of the Y-direction cylinder connecting plate. The Y-direction cylinder positioning bracket extends upwardly through the fabric hinge positioning plate 21 above the fabric hinge positioning plate 21.
The air circuit quick-change assembly 27 comprises a male head and a female head, wherein the male head and the female head are connected in a matched manner, (a plurality of groups of air circuits and circuit interfaces are integrated on the air circuit quick-change assembly 27, and the male head and the female head can be quickly separated and connected through one group of control air circuits.
The fabric hinge grabbing finger 47 is fixed on the side surface of the finger mounting plate 45 through a connecting rod, and a fabric hinge clamping limiting block 46 is sleeved on the outer wall of the fabric hinge grabbing finger and is used for limiting the fabric hinge; and both the fabric hinge clamping stopper 46 and the fabric hinge grasping finger 47 are located below the upper insert piece 49.
As shown in fig. 13-15, the airbag fabric hinge layering section is secured to the bottom support frame 1 on the right side of the fabric hinge positioning assembly 2, comprising: the device comprises a fixed plate 7, a servo lifting mechanism 8, a fabric hinge positioning mechanism 9, a cylinder layering mechanism 10, a longitudinal sliding rail mechanism 11 and a transverse sliding rail mechanism 12, wherein the longitudinal sliding rail mechanism 11 and the transverse sliding rail mechanism 12 are both fixed on the fixed plate 7, the transverse sliding rail mechanism 12 is positioned at the left side of the longitudinal sliding rail mechanism 11, and the fixed plate 7 is fixed on a bottom supporting frame 1;
the servo lifting mechanism 8 comprises a screw lifting platform 82 and a lifting supporting plate 81, wherein the lifting supporting plate 81 is arranged above the fixed plate 7, the front end of the lifting supporting plate 81 is fixed on a sliding block of the longitudinal sliding rail mechanism 11, the screw lifting platform 82 is arranged below a top plate of the bottom supporting frame 1, and the moving end of the screw lifting platform 82 passes through the top plate of the bottom supporting frame 1 and the fixed plate 7 and then is connected with the lifting supporting plate 81;
the fabric hinge positioning mechanism 9 comprises a first fabric hinge positioning component 91, a second fabric hinge positioning component 92, a third fabric hinge positioning component 93 and a fourth fabric hinge positioning component 94, wherein the first fabric hinge positioning component 91 is fixed on a sliding block of the transverse sliding rail mechanism 12 and is positioned at the left side of the lifting supporting plate 81, and the second fabric hinge positioning component 92, the third fabric hinge positioning component 93 and the fourth fabric hinge positioning component 94 are respectively fixed on the fixed plates 7 at the rear end, the right end and the front end of the lifting supporting plate 81;
The cylinder layering mechanism 10 comprises a rotary cylinder 101, a transverse guide rod cylinder 102, a longitudinal guide rod cylinder 103, a lower push plate 104, a guide shaft 108, a push rod mounting plate 109 and a push rod 1010; the rotary cylinder 101 is fixed at the top of the longitudinal sliding rail mechanism 11, the transverse guide rod cylinder 102 is connected to a flange plate of the rotary cylinder 101, the longitudinal guide rod cylinder 103 is connected to the flange plate of the transverse guide rod cylinder 102, the lower push plate 104 is mounted at the bottom of the flange plate of the longitudinal guide rod cylinder 103, the top end of the guide shaft 108 is movably connected to the lower push plate 104, and the bottom end of the guide shaft is mounted on the ejector rod mounting plate 109 with the inclined ejector rod 1010 at the bottom.
The longitudinal sliding rail mechanism 11 comprises a longitudinal sliding rail 111 and a longitudinal sliding block 112, wherein the longitudinal sliding rail 111 is fixed on the fixed plate 7, the longitudinal sliding block 112 is connected to the longitudinal sliding rail 111 in a matching way, and can slide up and down along the longitudinal sliding rail 111, and the rotary cylinder 101 is fixed at the top of the longitudinal sliding rail 111 through the rotary cylinder mounting plate 105;
the transverse sliding rail mechanism 12 comprises a transverse sliding rail 121 and a transverse sliding block 122, wherein the transverse sliding rail 121 is fixed on the fixed plate 7, and the transverse sliding block 122 is connected to the transverse sliding rail 121 in a matching manner and can slide back and forth along the transverse sliding rail 121.
The fixing plates 7 at the front end and the rear end of the transverse sliding rail 121 are respectively fixed with a first stop block 123 and a second stop block 124 for limiting.
The top end of the guide shaft 108 is connected in the lower push plate 104 through an oilless bushing 1011; the oilless bush 1011 is fixed in a through hole on the lower push plate 104, the top end of the guide shaft 108 is fitted and connected in the oilless bush 411, and the bottom end thereof is mounted on the ejector rod mounting plate 109.
The screw rod lifting platform 82 comprises a servo motor 821, a shell, a worm wheel, a screw rod and a flange, wherein the servo motor 821 is connected with the worm through a coupler, the worm is externally meshed with the worm wheel, the screw rod is sleeved in the worm wheel and internally meshed with the worm wheel, the flange is fixed at the top end of the screw rod, and the top of the flange sequentially penetrates through the top plate of the bottom supporting frame 1 and the fixing plate 7 and then is connected with the bottom of the lifting supporting plate 81.
The servo motor 821 is connected with the worm through a coupler, the transmission shaft of the servo motor 821 rotates to drive the worm to rotate, the worm is externally meshed with the worm wheel, the worm wheel is driven to rotate, the screw rod is sleeved in the worm wheel, the worm wheel is internally meshed with the screw rod, and then the screw rod is driven by the worm wheel to move up and down with the flange.
The transverse guide rod cylinder 102 is fixed on the flange plate of the rotary cylinder 101 through a transverse guide rod cylinder mounting plate 106, and the longitudinal guide rod cylinder 103 is fixed on the flange plate of the transverse guide rod cylinder 102 through a longitudinal guide rod cylinder mounting plate 107.
The first fabric hinge positioning component 91, the second fabric hinge positioning component 92, the third fabric hinge positioning component 93 and the fourth fabric hinge positioning component 94 have the same structure and comprise a bottom plate and upright posts fixed at two ends of the bottom plate, wherein the bottom plates of the second fabric hinge positioning component 92, the third fabric hinge positioning component 93 and the fourth fabric hinge positioning component 94 are fixed on the fixed plate 7, and the bottom plate of the first fabric hinge positioning component 91 is fixed on the transverse sliding block 122 of the transverse sliding rail mechanism 12.
The automatic lifting device further comprises a zero point switch 13, a fabric hinge upper limit detection switch 14, a fabric hinge detection position switch 15, a fabric hinge photoelectric detection switch 16, a proximity switch 17, a lifting support plate upper limit detection switch 18 and a lifting support plate lower limit detection switch 19, wherein the fabric hinge upper limit detection switch 14 and the fabric hinge detection position switch 15 are sequentially fixed on a stand column of a third fabric hinge positioning component 93 from top to bottom, the fabric hinge photoelectric detection switch 16 is fixed at the bottom of the fixed plate 7 through a photoelectric switch bracket 120, the zero point switch 13 is fixed on the left side of the longitudinal sliding rail 111, the lifting support plate upper limit detection switch 18 and the lifting support plate lower limit detection switch 19 are respectively fixed at the upper end and the lower end of the right side of the longitudinal sliding rail 111, and the proximity switch 17 is fixed on a second stop block 124.
The application process of the utility model comprises the following steps:
when in use, the position of the first fabric hinge positioning component 91 relative to the lifting supporting plate 81 is adjusted by the front-back movement of the first fabric hinge positioning component 91 on the transverse sliding rail 121, and then the left-right position of the first fabric hinge positioning component 91 positioned on the fixing plate 7 is adapted to the change of the size of the fabric hinge placed on the lifting supporting plate 81 by the second fabric hinge positioning component 92, wherein the first stop block 123 and the second stop block 124 limit the first fabric hinge positioning component 91. The proximity switch 17 on the second stop 124 is used to monitor the position of the first fabric hinge positioning assembly 91.
The rotary cylinder 101 rotates to drive the transverse guide rod cylinder 102 and the longitudinal guide rod cylinder 103 to rotate to the left side or the right side, the upper part of the fabric hinge positioning mechanism 9 is completely exposed, the fabric hinge is conveniently placed on the lifting supporting plate 81, after the fabric hinge is placed, the rotary cylinder 101 reversely rotates to drive the transverse guide rod cylinder 102 and the longitudinal guide rod cylinder 103 to reversely rotate, and the inclined ejector rod 1010 below the ejector rod mounting plate 109 is located above the fabric hinge.
The servo motor 821 of the screw rod lifting platform 82 works, and the output shaft of the servo motor 821 drives the worm to rotate, so that the screw rod is driven to move upwards in the worm, and further the flange drives the lifting supporting plate 81 to move upwards until reaching the lower part of the inclined ejector rod 1010, wherein the lifting supporting plate upper limit detection switch 18 and the lifting supporting plate lower limit detection switch 19 are used for monitoring the upper limit position and the lower limit position of the lifting supporting plate 81. The fabric hinge detection position switch 15 is used for monitoring the position of the fabric hinge on the lifting supporting plate 81, the fabric hinge reaches the position, the inclined ejector rod 1010 can touch the position, the fabric hinge upper limit detection switch 14 is used for monitoring the upper limit position of the fabric hinge, and the top of the fabric hinge cannot exceed the position.
The longitudinal guide rod cylinder 103 stretches out to drive the lower push plate 104 to move downwards so that the end of the inclined ejector rod 1010 contacts with the fabric hinge, and the transverse guide rod cylinder 102 stretches out to drive the longitudinal guide rod cylinder 103 to move backwards so that the end of the inclined ejector rod 1010 pushes the fabric hinge to the rear end, so that the uppermost fabric hinge forms an arch; and then the pneumatic fingers or other grabbing mechanisms distributed on two sides of the arched fabric hinge grab the uppermost fabric hinge, so that layering of the fabric hinge is realized.
When the fabric hinge photoelectric detection switch 16 detects that the lifting supporting plate 81 is not provided with fabric hinges, the fabric hinges are all layered, the servo motor 821 of the screw rod lifting platform 82 works, the output shaft of the servo motor 821 drives the worm to rotate, so that the screw rod is driven to move downwards in the worm, the position of the upper flange of the screw rod is monitored through the zero point switch 13 until the lifting supporting plate 81 falls at a required designated position, and preparation is made for next feeding.
Placing the grabbed air bag fabric hinge on a fabric hinge positioning plate 21 between an X-direction air cylinder positioning bracket and a Y-direction air cylinder positioning bracket, then starting an X-direction air cylinder of an X-direction positioning air cylinder assembly 22 and a Y-direction air cylinder of a Y-direction positioning air cylinder assembly 23 to drive the X-direction air cylinder positioning bracket and the Y-direction air cylinder positioning bracket to push the air bag fabric hinge on the fabric hinge positioning plate 21 through an X-direction air cylinder connecting plate and a Y-direction air cylinder connecting plate so that the air bag fabric hinge is positioned at a required position on the fabric hinge positioning plate 21, and limiting the air bag fabric hinge in the directions of X, Y by the X-direction air cylinder positioning bracket and the Y-direction air cylinder positioning bracket;
The linear module assembly 6 drives the fabric hinge grabbing and bending assembly 4 to reciprocate between two positions of the fabric hinge positioning assembly 2 and the fabric hinge clamping and bending assembly 3, so that the fabric hinge is carried; firstly, the linear module assembly 6 drives the fabric hinge grabbing and bending assembly 4 to move, so that the fabric hinge grabbing and bending assembly 4 is positioned above an airbag fabric hinge on a fabric hinge positioning plate 21 of the fabric hinge positioning assembly 2;
under the driving of the main pressing cylinder 44, the finger mounting plate 45 moves downwards, so that the fabric hinge grabbing finger 47 is positioned above the air bag fabric hinge, the fabric hinge grabbing finger 47 is opened to grab the air bag fabric hinge, the air bag fabric hinge is limited by the fabric hinge clamping limiting block 46, and under the reverse driving of the main pressing cylinder 44, the finger mounting plate 45 moves upwards, so that the air bag fabric hinge grabbed by the fabric hinge grabbing finger 47 is separated from the fabric hinge positioning plate 21;
the linear module assembly 6 drives the fabric hinge grabbing and bending assembly 4 to the upper part of the fabric hinge clamping and bending assembly 3, the finger mounting plate 45 moves downwards under the drive of the main pressing cylinder 44, when the finger mounting plate 45 descends to the position, the pneumatic finger 33 clamps the air bag fabric hinge, then the fabric hinge grabbing finger 47 is loosened, the air bag fabric hinge is placed at a required position on the top surface of the fabric hinge bending support frame 36, and the fabric hinge support plate 37 is driven to move upwards through the telescopic end of the support plate cylinder 38, so that the fabric hinge support plate 37 supports the air bag fabric hinge;
At this time, the control heating plate stretches out of the air cylinder 55 to drive the control heating plate 52 to move forward until the heating plate 52 is positioned above the fabric hinges on the fabric hinge bending support frame 36 and the fabric hinge supporting plate 37, then the control heating plate pressing air cylinder 54 drives the heating plate 52 to move downwards along the direction of the guide rod 53, so that the lower end surface of the heating plate 52 is fully contacted with the fabric hinges, a thermocouple 56 in the heating plate 52 is used for monitoring the temperature of the heating plate, and the heating plate stretches out of the air cylinder 55 to drive the heating plate 52 to move forward only when the current temperature of the heating plate 52 meets the preset temperature; after the heating is finished, the control heating plate pressing cylinder 54 drives the heating plate 52 to move upwards along the direction of the guide rod 53 in a reverse direction, the heating plate does not contact with the fabric hinge, and the control heating plate 52 is driven to move backwards through the heating plate stretching cylinder 55, so that the heating plate 52 moves away from the upper part of the fabric hinge; next, the telescopic end of the pallet cylinder 38 drives the fabric hinge pallet 37 to move downward, the main lower pressing cylinder 44 drives the finger mounting plate 45, the upper inserting sheet cylinder 410 and the upper inserting sheet 49 below the main lower pressing cylinder to move downward, and when the main lower pressing cylinder 44 extends out, the auxiliary pressing cylinder 48 extends out to perform auxiliary pressing on the finger mounting plate 45. Subsequently, the upper insert cylinder 410 and the lower insert cylinder 35 drive the upper insert 49 and the lower insert 34 to extend out in sequence, and bend the fabric hinge. After bending is completed, the inserting piece cylinder drives the inserting piece to reversely move and return to the initial state.
Finally, the main hold down cylinder 44 and the auxiliary hold down cylinder 48 retract in opposite directions, the pneumatic fingers 33 are released, and the linear module assembly 6 drives the fabric hinge grabbing and bending assembly 4 to leave above the fabric hinge clamping and bending assembly 3 in preparation for the next cycle.
The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the scope of the present utility model is not limited to the specific details of the above embodiments, and within the scope of the technical concept of the present utility model, any person skilled in the art may apply equivalent substitutions or alterations to the technical solution according to the present utility model and the inventive concept thereof within the scope of the technical concept of the present utility model, and these simple modifications are all within the scope of the present utility model.
In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further.
Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.

Claims (8)

1. The forming equipment for automatically layering and reciprocally bending the fabric hinge of the instrument board is characterized by comprising a bottom supporting frame (1), an airbag fabric hinge layering part and an airbag fabric hinge bending part; wherein the airbag fabric hinge layering part and the airbag fabric hinge bending part are sequentially fixed on the bottom supporting frame (1) from left to right;
the bending part of the fabric hinge of the air bag comprises a fabric hinge positioning component (2), a fabric hinge clamping and bending component (3), a fabric hinge grabbing and bending component (4), a fabric hinge heating component (5) and a linear module component (6); the fabric hinge positioning assembly (2) is fixed on the right side of the bottom supporting frame (1), the fabric hinge heating assembly (5), the fabric hinge clamping and bending assembly (3) and the linear module assembly (6) are sequentially arranged on the left side of the bottom supporting frame (1) from back to front, and the fabric hinge grabbing and bending assembly (4) is arranged on the linear module assembly (6) and is positioned above the fabric hinge clamping and bending assembly (3);
the fabric hinge positioning assembly (2) comprises a fabric hinge positioning plate (21), an X-direction positioning air cylinder assembly (22), a Y-direction positioning air cylinder assembly (23), an air cylinder connecting plate (24), a quick-change upper plate (25), an air channel quick-change assembly (27) and a positioning support (28), wherein the positioning support (28) is fixed on a bottom supporting frame (1), the bottom of the quick-change upper plate (25) is connected on the positioning support (28) through the air channel quick-change assembly (27), the top of the quick-change upper plate (25) is connected at the bottom of the air cylinder connecting plate (24) through a cylindrical cushion block, the X-direction positioning air cylinder assembly (22) is arranged on the quick-change upper plate (25) between the air cylinder connecting plate (24) and the quick-change upper plate (25), the fabric hinge positioning plate (21) is fixed on the air cylinder connecting plate (24) through the cylindrical cushion block, and the Y-direction positioning air cylinder assembly (23) is arranged on the air cylinder connecting plate (24) between the fabric hinge positioning plate (21) and the air cylinder connecting plate (24);
The fabric hinge clamping and bending assembly (3) comprises a base, an air passage quick-change (31), a photoelectric switch (32), pneumatic fingers (33), a lower inserting sheet (34), a lower inserting sheet cylinder (35), a fabric hinge bending support frame (36), a fabric hinge supporting plate (37) and a supporting plate cylinder (38), wherein the lower inserting sheet cylinder (35) is fixed in the fabric hinge bending support frame (36), the lower inserting sheet (34) is connected to a telescopic flange plate of the lower inserting sheet cylinder (35), the pneumatic fingers (33) are respectively fixed on the outer sides of two ends of the fabric hinge bending support frame (36) in the length direction, the supporting plate cylinder (38) is fixed on the outer side of one end of the fabric hinge bending support frame (36) in the width direction, the fabric hinge supporting plate (37) is fixed at the telescopic end of the supporting plate cylinder (38) and can be driven to move up and down by the supporting plate cylinder, the fabric hinge bending support frame (36) is connected to the base through the air passage quick-change (31), and the base is fixed on the bottom support frame (1);
the fabric hinge grabbing and bending assembly (4) comprises a lifting support (41), a main lower pressing cylinder mounting plate (42), a main lower pressing cylinder (44), a finger mounting plate (45), fabric hinge grabbing fingers (47), an auxiliary pressing cylinder (48), an upper inserting sheet (49) and an upper inserting sheet cylinder (410), wherein the lifting support (41) is fixed on the main lower pressing cylinder mounting plate (42) through a cylinder cushion block, the auxiliary pressing cylinder (48) and the main lower pressing cylinder (44) are both fixed at the bottom of the main lower pressing cylinder mounting plate (42), the finger mounting plate (45) is connected to the telescopic end of the main lower pressing cylinder (44) and is positioned below the telescopic end of the auxiliary pressing cylinder (48), a plurality of fabric hinge grabbing fingers (47) are respectively arranged on two sides of the length direction of the finger mounting plate (45), the upper inserting sheet cylinder (410) is fixed on the finger mounting plate (45), and the telescopic end at the bottom of the upper inserting sheet (410) is fixed with the upper inserting sheet (49); the bottom of one side of the main lower pressure cylinder mounting plate (42) is connected to a driving sliding block of the linear module assembly (6) and can slide on the linear module assembly (6), and meanwhile, an upper inserting sheet (49) is positioned above the fabric hinge bending support frame (36) and the fabric hinge supporting plate (37);
The fabric hinge heating assembly (5) comprises a supporting frame (51), a heating plate (52) internally provided with a thermocouple (56), a guide rod (53), a heating plate pressing cylinder (54), a heating plate stretching cylinder (55), a guide sleeve mounting plate (57) and a heating plate stretching cylinder mounting plate (58), wherein the guide rod (53) is movably connected in the guide sleeve mounting plate (57) through a guide sleeve (511), the guide sleeve mounting plate (57) is fixed on the supporting frame (51), the heating plate stretching cylinder (55) is connected to the guide rod (53) through the heating plate stretching cylinder mounting plate (58), the telescopic end of the heating plate stretching cylinder (55) is connected with the heating plate (52), the heating plate pressing cylinder (54) is fixed on the side face of the supporting frame (51) through a pressing cylinder support (512), and the telescopic end of the heating plate stretching cylinder is connected to the bottom of the heating plate (52) through a heating plate connecting support (59);
the airbag fabric hinge layering part is fixed on a bottom support frame (1) on the right side of a fabric hinge positioning assembly (2), and comprises: the device comprises a fixed plate (7), a servo lifting mechanism (8), a fabric hinge positioning mechanism (9), a cylinder layering mechanism (10), a longitudinal sliding rail mechanism (11) and a transverse sliding rail mechanism (12), wherein the longitudinal sliding rail mechanism (11) and the transverse sliding rail mechanism (12) are both fixed on the fixed plate (7), the transverse sliding rail mechanism (12) is positioned on the left side of the longitudinal sliding rail mechanism (11), and the fixed plate (7) is fixed on a bottom supporting frame (1);
The servo lifting mechanism (8) comprises a screw rod lifting platform (82) and a lifting supporting plate (81), wherein the lifting supporting plate (81) is arranged above the fixed plate (7), the front end of the lifting supporting plate (81) is fixed on a sliding block of the longitudinal sliding rail mechanism (11), the screw rod lifting platform (82) is arranged below a top plate of the bottom supporting frame (1), and the moving end of the screw rod lifting platform (82) penetrates through the top plate of the bottom supporting frame (1) and the fixed plate (7) and then is connected with the lifting supporting plate (81);
the fabric hinge positioning mechanism (9) comprises a first fabric hinge positioning component (91), a second fabric hinge positioning component (92), a third fabric hinge positioning component (93) and a fourth fabric hinge positioning component (94), wherein the first fabric hinge positioning component (91) is fixed on a sliding block of the transverse sliding rail mechanism (12) and is positioned at the left side of the lifting supporting plate (81), and the second fabric hinge positioning component (92), the third fabric hinge positioning component (93) and the fourth fabric hinge positioning component (94) are respectively fixed on a fixing plate (7) at the rear end, the right end and the front end of the lifting supporting plate (81);
the cylinder layering mechanism (10) comprises a rotary cylinder (101), a transverse guide rod cylinder (102), a longitudinal guide rod cylinder (103), a lower push plate (104), a guide shaft (108), a push rod mounting plate (109) and a push rod (1010); the rotary cylinder (101) is fixed at the top of the longitudinal sliding rail mechanism (11), the transverse guide rod cylinder (102) is connected to a flange plate of the rotary cylinder (101), the longitudinal guide rod cylinder (103) is connected to a flange plate of the transverse guide rod cylinder (102), the bottom of the flange plate of the longitudinal guide rod cylinder (103) is provided with a lower push plate (104), the top end of the guide shaft (108) is movably connected to the lower push plate (104), and the bottom end of the guide shaft is provided with an ejector rod mounting plate (109) with an inclined ejector rod (1010).
2. The forming equipment for automatic layering and reciprocating bending of the fabric hinge of the instrument board according to claim 1, wherein the longitudinal sliding rail mechanism (11) comprises a longitudinal sliding rail (111) and a longitudinal sliding block (112), wherein the longitudinal sliding rail (111) is fixed on the fixed plate (7), the longitudinal sliding block (112) is connected to the longitudinal sliding rail (111) in a matching way, and can slide up and down along the longitudinal sliding rail (111), and the rotary cylinder (101) is fixed on the top of the longitudinal sliding rail (111) through a rotary cylinder mounting plate (105);
the transverse sliding rail mechanism (12) comprises a transverse sliding rail (121) and a transverse sliding block (122), wherein the transverse sliding rail (121) is fixed on the fixed plate (7), and the transverse sliding block (122) is connected to the transverse sliding rail (121) in a matched mode and can slide back and forth along the transverse sliding rail (121).
3. The molding equipment for automatic layering and reciprocating bending of a fabric hinge of an instrument board according to claim 1, wherein the screw lifting platform (82) comprises a servo motor (821), a shell, a worm wheel, a screw and a flange, wherein the servo motor (821) is connected with the worm through a coupler, the worm is externally meshed with the worm wheel, the screw is sleeved in the worm wheel and is internally meshed with the worm wheel, the flange is fixed at the top end of the screw, and the top of the flange is connected with the bottom of a lifting supporting plate (81) after sequentially passing through a top plate and a fixing plate (7) of a bottom supporting frame (1).
4. The forming equipment for automatic layering and reciprocating bending of the fabric hinge of the instrument board according to claim 1 is characterized in that the transverse guide rod cylinder (102) is fixed on a flange plate of the rotary cylinder (101) through a transverse guide rod cylinder mounting plate (106), and the longitudinal guide rod cylinder (103) is fixed on the flange plate of the transverse guide rod cylinder (102) through a longitudinal guide rod cylinder mounting plate (107).
5. The forming equipment for automatic layering and reciprocating bending of a fabric hinge of an instrument board according to claim 1 is characterized in that the first fabric hinge positioning component (91), the second fabric hinge positioning component (92), the third fabric hinge positioning component (93) and the fourth fabric hinge positioning component (94) are identical in structure and comprise a bottom plate and upright posts fixed at two ends of the bottom plate, wherein the bottom plates of the second fabric hinge positioning component (92), the third fabric hinge positioning component (93) and the fourth fabric hinge positioning component (94) are fixed on a fixed plate (7), and the bottom plate of the first fabric hinge positioning component (91) is fixed on a transverse sliding block (122) of a transverse sliding rail mechanism (12).
6. The forming equipment for automatic layering and reciprocating bending of a fabric hinge of an instrument board according to claim 1, wherein the fabric hinge heating assembly (5) further comprises a heat protection frame (510), the heat protection frame (510) comprises a transverse plate (5101) and upright posts (5102), wherein the upright posts (5102) are fixed at two ends of the bottom of the transverse plate (5101), the supporting frame (51) is located between the upright posts (5102), and the transverse plate (5101) is covered above the heating plate (52).
7. The forming equipment for automatic layering and reciprocating bending of the fabric hinge of the instrument board according to claim 1, wherein the X-direction positioning cylinder assembly (22) of the fabric hinge positioning assembly (2) comprises an X-direction cylinder, an X-direction cylinder positioning bracket and an X-direction cylinder connecting plate, wherein the X-direction cylinder is fixed on a quick-change upper plate (25), the X-direction cylinder connecting plate is arranged on a telescopic flange plate, and a plurality of X-direction cylinder positioning brackets are fixed on the top of the X-direction cylinder connecting plate; the Y-direction positioning cylinder assembly (23) of the fabric hinge positioning assembly (2) comprises a Y-direction cylinder, a Y-direction cylinder positioning bracket and a Y-direction cylinder connecting plate for pushing the fabric hinge, wherein the Y-direction cylinder is fixed on the cylinder connecting plate (24), the Y-direction cylinder connecting plate is arranged on a telescopic flange plate of the telescopic flange plate, and a plurality of Y-direction cylinder positioning brackets are fixed at the top of the Y-direction cylinder connecting plate.
8. The forming equipment for automatic layering and reciprocating bending of the fabric hinge of the instrument board according to claim 1, wherein the fabric hinge grabbing finger (47) is fixed on the side surface of the finger mounting plate (45) through a connecting rod, and a fabric hinge clamping limiting block (46) is sleeved on the outer wall of the forming equipment for automatic layering and reciprocating bending of the fabric hinge for limiting the fabric hinge; and the fabric hinge clamping limiting block (46) and the fabric hinge grabbing finger (47) are both positioned below the upper inserting sheet (49).
CN202223346882.6U 2022-12-13 2022-12-13 Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge Active CN219294556U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223346882.6U CN219294556U (en) 2022-12-13 2022-12-13 Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223346882.6U CN219294556U (en) 2022-12-13 2022-12-13 Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge

Publications (1)

Publication Number Publication Date
CN219294556U true CN219294556U (en) 2023-07-04

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Application Number Title Priority Date Filing Date
CN202223346882.6U Active CN219294556U (en) 2022-12-13 2022-12-13 Forming equipment for automatic layering and reciprocating bending of instrument board fabric hinge

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