CN219293207U

CN219293207U - Semi-automatic assembly jig

Info

Publication number: CN219293207U
Application number: CN202223595488.6U
Authority: CN
Inventors: 周卫; 杨柳柳; 韩志争
Original assignee: Suzhou Xinweihao Electromechanical Technology Co ltd
Current assignee: Suzhou Xinweihao Electromechanical Technology Co ltd
Priority date: 2022-12-29
Filing date: 2022-12-29
Publication date: 2023-07-04
Anticipated expiration: 2032-12-29

Abstract

The semi-automatic assembly jig comprises a base, a bracket, an assembly mechanism and a detection mechanism, wherein the bracket is erected on the base, and the assembly mechanism and the detection mechanism are integrated on the bracket; the detection mechanism comprises a stop block, a positioning groove, a magnet and a correlation photoelectric sensor, wherein the magnet is arranged around the positioning groove, and the correlation photoelectric sensor is arranged on the bracket and is opposite to the center of the positioning groove.

Description

Semi-automatic assembly jig

Technical Field

The utility model relates to the field of jigs, in particular to a semi-automatic assembly jig.

Background

The step of assembling the special-shaped part and the prefabricated product is usually that the special-shaped part is manually placed in a clamp firstly, and then the part is fixed by a spring in the carrier; placing the carrier carrying the parts at a position corresponding to the prefabricated product, and positioning the carrier through the characteristics of the inner cavity of the prefabricated product; and (3) carrying out the next assembly process of the prefabricated product and the carrier, such as placing the prefabricated product into a curing jig, starting a negative pressure and correcting air cylinder to position the prefabricated product, pressing the carrier by the correcting air cylinder, and curing.

The assembly process has high labor intensity; the staff's operation level is great to special-shaped part and preform locate position influence, and product quality is difficult to maintain stably, and the reliability is low.

Disclosure of Invention

The utility model aims to solve the defects in the prior art and provides a semi-automatic assembly jig;

in order to achieve the above purpose, the utility model adopts the following technical scheme: the semi-automatic assembly jig comprises a base, a bracket, an assembly mechanism and a detection mechanism, wherein the bracket is erected on the base, and the assembly mechanism and the detection mechanism are integrated on the bracket;

the detection mechanism comprises a stop block, a positioning groove, a magnet and a correlation photoelectric sensor, wherein the magnet is arranged around the positioning groove, and the correlation photoelectric sensor is arranged on the bracket and is opposite to the center of the positioning groove.

Preferably, the assembly mechanism includes a cylinder provided below the moving plate, a moving plate slidably provided on the bracket through a rail, and a pressing mechanism.

Preferably, the pressing mechanism is driven by the cylinder.

Preferably, the base is provided with a switch and is electrically connected with the cylinder through an external power supply.

Preferably, the pressing mechanism is further provided with a position sensor.

Preferably, the center point of the pressing mechanism and the center point of the positioning groove are located on the same sagittal plane.

Preferably, a handle is further fixedly arranged on the moving plate, and the handle is fixedly arranged on the moving plate.

Compared with the prior art, the utility model has the beneficial effects that:

1. two sensor judging modes are used for restraining the sequence of material placement during assembly of staff, and consistency of each product is ensured;

2. the corresponding positioning grooves are provided with unique profiling treatment and error-proofing sensor matching judgment, so that the accuracy of the product is improved;

3. when the jig works, the power is mainly output by the air pump, so that the labor intensity of personnel is reduced;

4. when in work, the hands of the people cannot contact the core working area, so that the safety is high.

Drawings

FIG. 1 is a schematic structural diagram of a semi-automatic assembly jig according to the present utility model;

fig. 2 is an enlarged view of a portion a in fig. 1.

Detailed Description

For a further understanding of the objects, construction, features, and functions of the utility model, reference should be made to the following detailed description of the preferred embodiments.

Referring to fig. 1-2, a semi-automatic assembly jig according to an embodiment of the present utility model includes a base 1, a bracket 2, an assembly mechanism 3 and a detection mechanism 4, wherein the bracket 2 is mounted on the base 1, and the assembly mechanism 3 and the detection mechanism 4 are integrated on the bracket 2;

the detection mechanism 4 includes a stopper 41, a positioning groove 42, a magnet 43, and an opposite-emission photoelectric sensor 44, the magnet 43 being arranged around the positioning groove 42, the opposite-emission photoelectric sensor 44 being provided at the center of the bracket 2 and facing the positioning groove 42.

Preferably, the fitting mechanism 3 includes an air cylinder, a moving plate 32, and a pressing mechanism 34, the air cylinder being disposed below the moving plate 32, the moving plate 32 being slidably disposed on the bracket 2 through a rail.

Preferably, the hold-down mechanism 34 is driven by a pneumatic cylinder.

Preferably, the base 1 is provided with a switch 5 and is electrically connected with the cylinder through an external power supply.

Preferably, the pressing mechanism 34 is also provided with a position sensor 35.

Preferably, the center point of the hold-down mechanism 34 is on the same sagittal plane as the center point of the detent 42.

Preferably, a handle 33 is also fixedly arranged on the moving plate 32, and the handle 33 is fixedly arranged on the moving plate 32.

From the above, semi-automatic assembly tool is when assembling, place the work piece on constant head tank 42, magnet 43 adsorbs the work piece and fixes, and the correlation photoelectric sensor 44 judges whether the work piece is placed and is placed the position correctly, and the back is placed to the position correctly, and the operating personnel moves the pushing down mechanism 34 of assembly device 3 to the constant head tank 42 top through handle 33, and position sensor 35 judges whether pushing down mechanism 34 is in the work piece directly over, and then the operating personnel controls switch 5, and air pump 31 drive pushing down mechanism 34 assembles.

The foregoing is merely a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and variations may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. Semi-automatic assembly tool, its characterized in that: the device comprises a base (1), a support (2), an assembling mechanism (3) and a detecting mechanism (4), wherein the support (2) is erected on the base (1), and the assembling mechanism (3) and the detecting mechanism (4) are integrated on the support (2); the detection mechanism (4) comprises a stop block (41), a positioning groove (42), a magnet (43) and an opposite-irradiation photoelectric sensor (44), wherein the magnet (43) is arranged around the positioning groove (42), and the opposite-irradiation photoelectric sensor (44) is arranged on the support (2) and is opposite to the center of the positioning groove (42).

2. The semi-automatic assembly jig of claim 1, wherein: the assembly mechanism (3) comprises an air cylinder, a moving plate (32) and a pressing mechanism (34), wherein the air cylinder is arranged below the moving plate (32), and the moving plate (32) is slidably arranged on the bracket (2) through a track.

3. The semi-automatic assembly jig of claim 2, wherein: the pressing mechanism (34) is driven by the cylinder.

4. The semi-automatic assembly jig of claim 2, wherein: the base (1) is provided with a switch (5) and is electrically connected with the air cylinder through an external power supply.

5. The semi-automatic assembly jig of claim 2, wherein: the pressing mechanism (34) is also provided with a position sensor (35).

6. The semi-automatic assembly jig of claim 2, wherein: the center point of the pressing mechanism (34) and the center point of the positioning groove (42) are positioned on the same sagittal plane.

7. The semi-automatic assembly jig of claim 2, wherein: the movable plate (32) is also fixedly provided with a handle (33), and the handle (33) is fixedly arranged on the movable plate (32).