CN219293070U

CN219293070U - Flame plasma automatic cutting device

Info

Publication number: CN219293070U
Application number: CN202320072373.4U
Authority: CN
Inventors: 张帅豪; 严树真
Original assignee: Henan Yachang Electric Power Technology Co ltd
Current assignee: Henan Yachang Electric Power Technology Co ltd
Priority date: 2023-01-10
Filing date: 2023-01-10
Publication date: 2023-07-04
Anticipated expiration: 2033-01-10

Abstract

The utility model discloses a flame plasma automatic cutting device which comprises a workbench, a mounting seat, a flame cutting machine and a plasma cutting machine, wherein first movable rails are arranged on two sides of the workbench, splash baffles are arranged at the top of the workbench, movable seats are arranged in the first movable rails, stand columns are arranged at the top ends of the movable seats, a control panel is arranged at the middle position of one side of each stand column, and second movable rails are fixed at the top ends between the stand columns. This flame plasma automatic cutting device is through setting up splash guard at workstation top edge, can block the metal spark that splashes when processing, has seted up lead screw storehouse and roller storehouse in the workstation, and both open the design from top to bottom, can avoid cutting the piece to gather in lead screw storehouse or roller storehouse and pile up, need not the workman and clear up the workstation frequently, and it is more convenient to use.

Description

Flame plasma automatic cutting device

Technical Field

The utility model relates to the technical field of cutting devices, in particular to a flame plasma automatic cutting device.

Background

The flame/plasma cutting machine is mainly used for cutting flames and plasmas of various shapes on a metal plate plane, has the characteristics of complete functions, high automation degree, high cutting precision, good quality and strong dynamic stability, and a CNC system, a servo system and a transmission system of the flame/plasma cutting machine all adopt internationally known brands, products with excellent performances, a convenient human-computer interface, friendly operation, strong trepanning software and high-quality hardware configuration, and is an ideal cutting and blanking machine.

The fixed effect of current flame/plasma cutting machine to panel is relatively poor, and the panel can take place the skew when cutting processing, influences the precision of cutting, and traditional cutting device can produce a large amount of metal sparks in addition when cutting, and the metal spark that splashes can cause safety problem's threat to peripheral operating personnel, and work piece and workstation surface can remain more cutting piece after cutting, and the staff still need clear up the surface of work piece and workstation, influences cutting efficiency.

Disclosure of Invention

The utility model aims to provide a flame plasma automatic cutting device, which aims to solve the problems that the conventional flame/plasma cutting machine provided in the background art has poor fixing effect on a plate, the plate can deviate during cutting processing to influence cutting precision, in addition, a large amount of metal sparks can be generated during cutting of the conventional cutting device, the splashed metal sparks can cause safety problems to surrounding operators, more cutting fragments can remain on the surfaces of a workpiece and a workbench after cutting, the surfaces of the workpiece and the workbench also need to be cleaned by the workers to influence cutting efficiency and the like.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a flame plasma automatic cutout device, includes workstation, mount pad, flame cutting machine and plasma cutting machine, the both sides of workstation all are provided with first movable rail, and the top of workstation is installed splash guard, all install the movable seat in the first movable rail, and the stand is all installed on the top of movable seat, the intermediate position department of stand one side installs control panel, and the top between the stand is fixed with the second movable rail, the outside of second movable rail is provided with the mount pad, and the intermediate position department at mount pad top installs the aspiration pump, the both ends at mount pad top all are fixed with the vacuum and inhale the hopper, and all are provided with the waste drawer in the mount pad of vacuum and inhale the hopper below, the cylinder is all installed at the both ends of mount pad bottom, and flame cutting machine and plasma cutting machine are all installed through the staple bolt to the bottom the both sides of cylinder, and the suction end of suction head all is connected with the feed inlet of vacuum and inhale the hopper, the bottom of vacuum is inhaled the hopper and is all connected with the aspiration end of waste drawer inside.

Preferably, the third screw rod is arranged in the first movable rail, a third servo motor is fixed at one end of the first movable rail, the output end of the third servo motor is in transmission connection with the third screw rod through a sprocket mechanism, the shape of the movable seat is identical to the shape of the inner part of the first movable rail, and screw rod grooves matched with the third screw rod are formed in the movable seat.

Preferably, roll shaft bins are formed at the two ends and the middle position of the top of the workbench, roll shafts are uniformly arranged in the roll shaft bins, screw rod bins are formed in the workbench between the roll shaft bins, first screw rods are arranged in the screw rod bins, a first servo motor is arranged at one side of the interior of the screw rod bins, the output end of the first servo motor is connected with the first screw rods through a rotating shaft, and two first screw rods are in transmission connection through a sprocket mechanism.

Preferably, the first lead screw is positive and negative tooth design, and the corresponding position department at first lead screw both ends all overlaps and is equipped with rather than matched with first screw sleeve, the frame is all installed on the top of first screw sleeve, and the top of frame all is fixed with hydraulic telescoping rod, the inside top homoenergetic of frame is provided with the clamp plate, and hydraulic telescoping rod's output all runs through the frame top and is connected with the clamp plate.

Preferably, a second servo motor is installed on one side of the inside of the second movable rail, a second screw rod is installed at the output end of the second servo motor through a rotating shaft, a second screw rod sleeve matched with the second screw rod is sleeved on the second screw rod, and the second screw rod sleeve is connected with the mounting seat through a bolt.

Preferably, the middle position inside the mounting seat is provided with a movable cabin, the inner shape of the movable cabin is matched with the outer shape of a second movable rail, and the second movable rail is perpendicular to the first movable rail.

Compared with the prior art, the utility model has the beneficial effects that:

1. the device can drive the installation seat to freely move around the top of the workbench by being provided with the first movable rail and the second movable rail, flame/plasma cutting machines are respectively fixed at two ends of the bottom of the installation seat, namely, the flame/plasma cutting machines can automatically move to any position above the workbench, automatic cutting processing is carried out on plate workpieces and the like to be cut, and the flame cutting machines or the plasma cutting machines can be selectively used for cutting according to the characteristics of the plates to be cut.

2. The device is through setting up splash guard at workstation top edge, can block the metal spark that splashes when processing, has seted up lead screw storehouse and roller storehouse in the workstation, and both open the design from top to bottom, can avoid cutting the piece to gather in lead screw storehouse or roller storehouse and pile up, need not the workman and clear up the workstation frequently, and it is more convenient to use.

3. The device is provided with the suction head, the vacuum suction hopper, the air pump and the waste drawer, when in cutting, the air pump works to enable negative pressure to be formed in the vacuum suction hopper, the suction head sucks waste scraps or high-temperature smoke generated by cutting into the vacuum suction hopper, and then the waste scraps fall into the waste drawer, so that recovery of cutting scraps is completed, workpieces are not required to be cleaned manually, and cutting efficiency can be effectively improved.

Drawings

FIG. 1 is a schematic cross-sectional elevation view of the present utility model.

FIG. 2 is a schematic side sectional view of the present utility model.

Fig. 3 is a schematic top view of the present utility model.

Fig. 4 is a schematic side view of a sectional structure of the mounting base.

In the figure: 1. a first movable rail; 2. a work table; 201. a screw rod bin; 202. a roll shaft bin; 3. a first screw rod; 4. a first screw sleeve; 5. a first servo motor; 6. a movable seat; 601. a screw groove; 7. a column; 8. a second movable rail; 9. a frame; 10. a second screw rod; 11. a second screw sleeve; 12. a vacuum suction hopper; 13. a hydraulic telescopic rod; 14. a second servo motor; 15. a splash guard; 16. a control panel; 17. a third screw rod; 18. a roll shaft; 19. a third servo motor; 20. a cylinder; 21. a mounting base; 2101. a movable bin; 22. a pressing plate; 23. a suction head; 24. a waste drawer; 25. an air extracting pump; 26. a flame cutting machine; 27. a plasma cutting machine.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a flame plasma automatic cutout device, including workstation 2, mount pad 21, flame cutting machine 26 and plasma cutting machine 27, the both sides of workstation 2 all are provided with first movable rail 1, and splash guard 15 is installed at the top of workstation 2, all install movable seat 6 in the first movable rail 1, and stand 7 is all installed on the top of movable seat 6, control panel 16 is installed to the intermediate position department of stand 7 one side, and the top between the stand 7 is fixed with second movable rail 8, the outside of second movable rail 8 is provided with mount pad 21, and the intermediate position department at mount pad 21 top installs aspiration pump 25, the both ends at mount pad 21 top all are fixed with vacuum suction hopper 12, and all be provided with waste drawer 24 in the mount pad 21 of vacuum suction hopper 12 below, cylinder 20 is all installed at the both ends of mount pad 21 bottom, and flame cutting machine 26 and plasma cutting machine 27 are installed respectively to the bottom of cylinder 20's both sides all install suction head 23 through the staple bolt, and the suction end of suction head 23 all is connected with the aspiration pump 12 of hose, and the suction end of suction hopper 12 is connected with the aspiration pump 24 of vacuum hopper 12, and the suction end is connected with the vacuum pump 12.

The third lead screw 17 is installed in the first movable rail 1, a third servo motor 19 is fixed at one end of the first movable rail 1, the output end of the third servo motor 19 is in transmission connection with the third lead screw 17 through a sprocket mechanism, the shape of the movable seat 6 is identical with that of the first movable rail 1, a lead screw groove 601 matched with the third lead screw 17 is formed in the movable seat 6, the third servo motor 19 works, the two third lead screws 17 can be driven to synchronously rotate through the sprocket mechanism, namely the movable seat 6 moves back and forth in the first movable rail 1, namely the mounting seat 21 moves back and forth above the workbench 2, namely the flame cutter 26 and the plasma cutter 27 move back and forth.

The roller shaft bin 202 is all offered at both ends and intermediate position department at workstation 2 top, and all evenly install the roller 18 in the roller shaft bin 202, all offered the lead screw bin 201 in the workstation 2 between the roller shaft bin 202, and all be provided with first lead screw 3 in the lead screw bin 201, first servo motor 5 is installed to one side of lead screw bin 201 inside, and the output of first servo motor 5 is connected with first lead screw 3 through the pivot, constitute transmission connection through sprocket mechanism between two first lead screws 3, the roller 18 design makes panel material loading more convenient, first servo motor 5 work, drive two first lead screw 3 synchronous rotation through sprocket mechanism, make two first silk pole cover 4 draw close each other, drive both sides frame 9 draw close each other, make panel centering, follow-up cutting is more accurate in time.

The first lead screw 3 is positive and negative tooth design, and the corresponding position department at first lead screw 3 both ends all overlaps and is equipped with rather than matched with first screw sleeve 4, frame 9 is all installed on the top of first screw sleeve 4, and the top of frame 9 all is fixed with hydraulic telescoping rod 13, the inside top homoenergetic of frame 9 is provided with clamp plate 22, and hydraulic telescoping rod 13's output all runs through frame 9 top and clamp plate 22 and is connected, first lead screw 3 is positive and negative tooth design, its rotation can make two first screw sleeves 4 draw close each other, drive both sides frame 9 and draw close each other promptly, make panel centering, then hydraulic telescoping rod 13 extends, drive clamp plate 22 pushes down, compress tightly the panel, the fixed effect to the panel is better, it is more accurate to make follow-up cutting.

The second servo motor 14 is installed on one side of the inside of the second movable rail 8, the second screw rod 10 is installed at the output end of the second servo motor 14 through a rotating shaft, the second screw rod 10 is sleeved with the second screw rod sleeve 11 matched with the second screw rod 10, the second screw rod sleeve 11 is connected with the mounting seat 21 through bolts, the second servo motor 14 works, the second screw rod 10 can be rotated, namely, the second screw rod sleeve 11 is driven to move left and right in the second movable rail 8, namely, the mounting seat 21 moves left and right above the workbench 2, namely, the flame cutting machine 26 and the plasma cutting machine 27 move left and right, automatic cutting processing is conveniently performed on plate workpieces to be cut, and the design is more reasonable.

The movable bin 2101 is arranged at the middle position inside the mounting seat 21, the inner shape of the movable bin 2101 is matched with the outer shape of the second movable rail 8, the second movable rail 8 is perpendicular to the first movable rail 1, the shape is matched, the mounting seat 21 is firmly connected with the second movable rail 8, inclination or falling is not easy to occur, and the use safety is higher.

The working principle and the beneficial effects of the utility model are as follows: when in use, the power supply is switched on, firstly, a plate to be cut is placed at a proper position at the top of the workbench 2, the roller shaft 18 is designed to enable plate material feeding to be more convenient, then the first servo motor 5 works, the two first screw rods 3 are driven to synchronously rotate through the chain wheel mechanism, the first screw rods 3 are of positive and negative tooth design, the rotation of the first screw rod 3 can enable the two first screw rod sleeves 4 to be mutually close, namely the two side frames 9 are driven to be mutually close, the plate material is centered, then the hydraulic telescopic rod 13 stretches, the pressing plate 22 is driven to be pressed down, the second servo motor 14 works when the plate material is pressed and cut, the second screw rod 10 can be rotated, namely the second screw rod sleeve 11 is driven to move left and right in the second movable rail 8, namely the mounting seat 21 moves left and right above the workbench 2, namely the flame cutting machine 26 and the plasma cutting machine 27 move left and right, the third servo motor 19 works, the two third screw rods 17 can be driven to synchronously rotate through the chain wheel mechanism, namely the movable seat 6 moves back and forth in the first movable rail 1, namely the mounting seat 21 moves back and forth above the workbench 2, namely the flame cutting machine 26 and the plasma cutting machine 27 move back and forth, the flame cutting machine 26 and the plasma cutting machine 27 automatically cut and process plate workpieces to be cut and the like, the flame cutting machine 26 or the plasma cutting machine 27 can be selected to cut according to the characteristics of the plates to be cut, when the plates to be cut are cut, the splash guard 15 can block metal sparks splashed during processing, the suction pump 25 can work to enable negative pressure to be formed in the vacuum suction hopper 12, and the suction head 23 sucks scraps or high-temperature smoke generated during cutting into the vacuum suction hopper 12 and falls into the waste drawer 24 to finish recovery of cutting scraps.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a flame plasma automatic cutout device, includes workstation (2), mount pad (21), flame cutting machine (26) and plasma cutting machine (27), its characterized in that: the utility model discloses a vacuum suction hopper (12) of a vacuum suction hopper, which comprises a workbench (2), wherein both sides of the workbench (2) are provided with a first movable rail (1), splash baffles (15) are installed at the top of the workbench (2), movable seats (6) are installed in the first movable rail (1), stand columns (7) are installed at the top ends of the movable seats (6), a control panel (16) is installed at the middle position of one side of each stand column (7), a second movable rail (8) is fixed at the top ends between the stand columns (7), an installation seat (21) is arranged at the outer side of the second movable rail (8), an air pump (25) is installed at the middle position of the top of the installation seat (21), vacuum suction hoppers (12) are fixed at both ends of the top of the installation seat (21), waste drawers (24) are arranged in the installation seat (21) below the vacuum suction hoppers (12), air cylinders (20) are installed at both ends of the bottom of the installation seat (21), flame cutters (26) and plasma cutters (27) are respectively installed at the bottom ends of the air cylinders (20), both sides of the bottom of each air cylinder (20) are connected with the suction hopper (23) through suction heads (23) and the suction heads (12) through suction heads (23), the suction heads (12) are connected with the suction heads (12) and the suction heads (12) through the suction heads, and the air extraction ends of the air extraction pumps (25) are connected with the vacuum suction hopper (12).

2. The flame plasma automatic cutting apparatus according to claim 1, wherein: the inside of first movable rail (1) all installs third lead screw (17), and the one end of first movable rail (1) is fixed with third servo motor (19), the output of third servo motor (19) passes through sprocket mechanism and constitutes transmission with third lead screw (17) and be connected, the shape of movable seat (6) all coincides with the inside shape of first movable rail (1), and inside of movable seat (6) all has seted up lead screw groove (601) with third lead screw (17) matched with.

3. The flame plasma automatic cutting apparatus according to claim 1, wherein: roll shaft bins (202) are respectively arranged at two ends of the top of the workbench (2) and at the middle position, roll shafts (18) are uniformly arranged in the roll shaft bins (202), screw rod bins (201) are respectively arranged in the workbench (2) between the roll shaft bins (202), first screw rods (3) are respectively arranged in the screw rod bins (201), a first servo motor (5) is arranged at one side of the interior of each screw rod bin (201), the output ends of the first servo motors (5) are connected with the first screw rods (3) through rotating shafts, and two first screw rods (3) are in transmission connection through chain wheel mechanisms.

4. A flame plasma automatic cutting apparatus according to claim 3, wherein: the utility model discloses a hydraulic telescopic device for a screw rod, including frame (9), hydraulic telescopic rod (13), frame (9), clamp plate (22) and hydraulic telescopic rod (13), frame (9) are all fixed with at the top, frame (9) inside top homoenergetic is provided with clamp plate (22), and the output of hydraulic telescopic rod (13) all runs through frame (9) top and clamp plate (22) are connected.

5. The flame plasma automatic cutting apparatus according to claim 1, wherein: a second servo motor (14) is arranged on one side of the inside of the second movable rail (8), a second screw rod (10) is arranged at the output end of the second servo motor (14) through a rotating shaft, a second screw rod sleeve (11) matched with the second screw rod (10) is sleeved on the second screw rod (10), and the second screw rod sleeve (11) is connected with an installation seat (21) through a bolt.

6. The flame plasma automatic cutting apparatus according to claim 1, wherein: the movable bin (2101) is arranged at the middle position inside the mounting seat (21), the inner shape of the movable bin (2101) is matched with the outer shape of the second movable rail (8), and the second movable rail (8) is perpendicular to the first movable rail (1).