CN203725910U - Cylindrical body blank cutting device - Google Patents
Cylindrical body blank cutting device Download PDFInfo
- Publication number
- CN203725910U CN203725910U CN201420127912.0U CN201420127912U CN203725910U CN 203725910 U CN203725910 U CN 203725910U CN 201420127912 U CN201420127912 U CN 201420127912U CN 203725910 U CN203725910 U CN 203725910U
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- Prior art keywords
- cylindrical shell
- cutter sweep
- workbench
- shell blank
- driving device
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- Expired - Lifetime
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- 238000005520 cutting process Methods 0.000 title abstract description 25
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000006872 improvement Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000011218 segmentation Effects 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 210000004877 mucosa Anatomy 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Sawing (AREA)
Abstract
The utility model discloses a cylindrical body blank cutting device. The cylindrical body blank cutting device comprises a cylindrical body clamp, a base, a straight guide rail, a translation worktable, a translation drive device, a horizontal rotating worktable, a horizontal rotating drive device and a vertical rotating drive device, wherein the straight guide rail is horizontally and fixedly arranged on the base, the translation worktable is in sliding fit with the straight guide rail, the translation drive device is used for driving the translation worktable to move along the straight guide rail, the horizontal rotating worktable is arranged on the translation worktable, the horizontal rotating drive device is used for driving the horizontal rotating worktable to rotate, and the vertical rotating drive device is arranged on the horizontal rotating worktable. According to the cylindrical body blank cutting device disclosed by the utility model, the clamping, knife alignment, cutting feed and turn-around of a workpiece are completed automatically, so that the production efficiency is high, and the labor intensity is low; operators are far away from a cutting area, so that the safety of operation is high.
Description
Technical field
The present invention relates to a kind of cutting of cylindrical shell blank field, particularly a kind of cylindrical shell blank cutting equipment.
Background technology
In casting, metallurgy industry, often need to carry out end face and medial section sawing operation to cylindric blank workpiece.In industry, the most general mode of billet-sawn cylindrical shell blank is at present: adopt traveling crane to transport line of cut, sincere to stablize this cylindrical workpiece by workman's hand, then under artificial horizontal sliding is transferred, completing workpiece sawing segmentation by easy sawing machine, there is following problem in this traditional cylindrical shell blank cutting mode:
1, operational security is poor.Workman's hand is sincere carries out sawing operation to stablize workpiece, careless slightlyly just easily cause other position of staff or health to contact with high speed saw blade, cause serious security incident, simultaneously, owing to being blank by saw part, in sawing process, may produce the disrumpent feelings phenomenon of saw blade, the saw blade that these are disrumpent feelings flies out is a serious threat to workman close at hand.
2, labour intensity is large.Workman needs manual adjustments fixture to clamp, and different workpieces is also needed to carry out in advance fixture adjustment; In whole process, workman needs hand steered stable workpiece always, also needs manual operation handling workpiece rotation tune after processing one side, and then tool setting again, and artificial participation process is too much, and labour intensity is larger.
3, working environment is more severe.Workman closely controls workpiece, and operation lathe carries out sawing, and the dust of sawing is large, and these dust are metal fine particle, and health is had to larger impact.
4, production efficiency is low.Because needs are manually helped workpiece, artificial rotational workpieces tune, moved by hand sawing, the tool setting of moved by hand workpiece, automaticity is poor, and therefore production efficiency is very low.
Along with domestic manufacturing upgrading transition, enterprise manually expends improving production efficiency, reduction, the requirement that comprehensively improves production safety reliability is more and more urgent, the development need that this traditional cylindrical shell blank segmentation cutting processing mode can not adapt to the situation completely.
Summary of the invention
In view of this, the object of this invention is to provide a kind of cylindrical shell blank cutter sweep, to solve, the operational security that existing cylindrical shell blank segmentation cutting mode exists is poor, labour intensity large, work under bad environment and the problem such as production efficiency is low.
Cylindrical shell blank cutter sweep of the present invention, comprises translational worktable that cylindrical shell fixture, pedestal, level be fixed on straight guide on pedestal, be slidably matched with straight guide, drives translation driving device that translational worktable moves along straight guide, is arranged at horizontally rotating workbench, drive and horizontally rotate workbench rotates horizontally rotate drive unit and be arranged on the vertical rotating driving device horizontally rotating on workbench on translational worktable;
The described rotation centerline that horizontally rotates workbench is vertical with horizontal plane, and the power output shaft of described vertical rotating driving device is parallel with straight guide;
Described cylindrical shell fixture comprises the clamping fixture seat and the parallel some upright slide rails that are set up in parallel on clamping fixture seat that are fixed on vertical rotating driving device power output shaft, on every upright slide rail, be provided with two clamping plates, on described clamping fixture seat, be provided with and drive the clamping plate drive unit of clamping plate along upright slide rail symmetric motion.
Further, on described translation driving device comprises the screw-nut body that connects pedestal and translational worktable and is fixed on pedestal and the first motor of being connected with leading screw of rotor.
Further, described in, horizontally rotate the second motor that drive unit comprises connection translational worktable and horizontally rotates the pivoting support of workbench, is connected with driven wheel with driven wheel and the rotor of the engagement of pivoting support outer ring.
Further, described vertical rotating driving device comprises and is fixed on the 3rd motor that horizontally rotates on workbench, is fixed on power output shaft, the driving gear being fixedly connected with the rotor of the 3rd motor horizontally rotating on workbench and is fixed on the driven gear engaging on power output shaft and with driving gear by bearing block.
Further, described clamping plate drive unit comprises the screw-nut body of jockey seat and clamping plate and is fixed on clamping fixture seat and the 4th motor that rotor is connected with leading screw.
Further, described cylindrical shell blank cutter sweep also comprises the sawing machine that is arranged on straight guide front and the laser tool setting gauge that is arranged on sawing machine top.
Further, on described sawing machine, be provided with iron filings collecting box and deduster air intake duct.
Further, the side of described sawing machine is provided with safty shield, and the operating desk of described sawing machine is arranged at outside safty shield.
Further, described cylindrical shell blank cutter sweep also comprises the cantilever crane that is arranged on pedestal side.
Beneficial effect of the present invention:
1, cylindrical shell blank cutter sweep of the present invention, its cylindrical shell fixture can clamp the cylindrical shell of different sizes, also can clamp conical shell, and clamping process completes automatically; And cylindrical shell blank axis can be adjusted to horizontal level by vertical rotating driving device, the axis of cylindrical shell blank can be adjusted to vertical with saw band by horizontally rotating drive unit, under the instruction of laser tool setting gauge, can fast saw band be moved to cutting position, tool setting operating efficiency is high; In cutting process, realize workpiece automatic feeding by translation driving device; And cutting behind cylindrical shell blank one end, can fast workpiece turned round to 180 ° with the cut workpiece other end by vertical rotating driving device; The clamping of workpiece, tool setting, cutting feeding, tune all complete automatically, and production efficiency is high, and labour intensity is low, and operator is away from cutting zone, and operational security is high.
2, cylindrical shell blank cutter sweep of the present invention, it collects waste material and iron filings by iron filings collecting box, and metal fine particle sawing being produced by deduster deduster collecting pipe siphons away, very large improvement working environment, be conducive to workman healthy.
Brief description of the drawings
Fig. 1 is the perspective view of cylindrical shell blank cutter sweep of the present invention;
Fig. 2 is the local enlarged diagram of cylindrical shell fixture;
Fig. 3 is the sectional structure schematic diagram that horizontally rotates drive unit;
Fig. 4 is the zoomed-in view of P portion in Fig. 1.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in the figure, the present embodiment cylindrical shell blank cutter sweep, comprises translational worktable 4 that cylindrical shell fixture 1, pedestal 2, level be fixed on straight guide 3 on pedestal 2, be slidably matched with straight guide 3, drives translation driving device 5 that translational worktable 4 moves along straight guide, is arranged at horizontally rotating workbench 6, drive and horizontally rotate workbench 6 rotates horizontally rotate drive unit 7 and be arranged on the vertical rotating driving device 8 horizontally rotating on workbench 6 on translational worktable 4;
The described rotation centerline that horizontally rotates workbench 6 is vertical with horizontal plane, and the power output shaft of described vertical rotating driving device 8 is parallel with straight guide;
Described cylindrical shell fixture 1 comprises that the clamping fixture seat 101 being fixed on vertical rotating driving device power output shaft can adjust as required with the parallel quantity that is set up in parallel the some upright slide rail 102(upright slide rails 102 on clamping fixture seat 101, in the present embodiment, be four), on every upright slide rail 102, be provided with two clamping plates 103, on described clamping fixture seat 101, be provided with and drive the clamping plate drive unit of clamping plate 103 along upright slide rail 102 symmetric motions; The drive unit of clamping plate described in the present embodiment comprises the screw-nut body 104 of jockey seat 101 and clamping plate 103 and is fixed on clamping fixture seat 101 and the 4th motor 105 that rotor is connected with leading screw.
The present embodiment cylindrical shell blank cutter sweep, clamping plate on every guide rail of its cylindrical shell fixture 1 are driven by independent motor, clamping plate on same guide rail do symmetric motion at the 4th motor 105, not only can clamp the cylindrical shell of different sizes, but also can clamp conical shell, fixture versatility is good, and clamping process completes automatically, and operating efficiency is high.
The present embodiment cylindrical shell blank cutter sweep, can fast cylindrical shell blank axis be adjusted to horizontal level by vertical rotating driving device 8, the axis of cylindrical shell blank can be adjusted to vertical with saw band by horizontally rotating drive unit 7, under the instruction of laser tool setting gauge, can fast saw band be moved to cutting position, tool setting operating efficiency is high.
The present embodiment cylindrical shell blank cutter sweep, in cutting process, realizes workpiece automatic feeding by translation driving device; And cutting behind cylindrical shell blank one end, can fast workpiece turned round to 180 ° with the cut workpiece other end by vertical rotating driving device; When needs are during by the segmentation of cylindrical shell blank, saw band is moved to workpiece need the position of segmentation to cut by controlling sawing machine.
The present embodiment cylindrical shell blank cutter sweep, the clamping of workpiece, tool setting, cutting feeding, tune all complete automatically, and production efficiency is high, and labour intensity is low, and operator is away from cutting part, and operational security is high.
As the improvement to the present embodiment, on described translation driving device 5 comprises the screw-nut body 501 that connects pedestal 2 and translational worktable 4 and is fixed on pedestal 2 and the first motor 502 of being connected with leading screw of rotor; In cutting process, translation driving device 5, in order to drive translational worktable 4 to move to carry out workpiece feed motion, also can be substituted by hydraulic jack drive unit etc. at translation driving device 5 described in different embodiment certainly.
As the improvement to the present embodiment, described in horizontally rotate drive unit 7 and comprise the driven wheel 702 and the second motor 703 that is connected with driven wheel of rotor that connect translational worktable 4 and horizontally rotate the pivoting support 701 of workbench 6, engage with pivoting support outer ring; In tool setting process, horizontally rotate drive unit 7 drive horizontally rotate that workbench 6 rotates so that workpiece to be rocked to axis vertical with saw band, certainly in different embodiments, described in horizontally rotate drive unit 7 and also can adopt other mechanism to carry out, as adopted worm-and-wheel gear to replace driven wheel.
As the improvement to the present embodiment, described vertical rotating driving device 8 comprises and is fixed on the 3rd motor 801 that horizontally rotates on workbench 6, is fixed on power output shaft 803, the driving gear 804 being fixedly connected with the rotor of the 3rd motor horizontally rotating on workbench 6 and is fixed on the driven gear 805 engaging on power output shaft and with driving gear by bearing block 802.After has cut workpiece for barrel one end, vertical rotating driving device 8 is in order to drive cylindrical shell fixture 1 Rotate 180 °, that the cutting of the other end is carried out in workpiece tune, certainly, in different embodiments, described vertical rotating driving device 8 also can adopt the drive unit of similar horizontal rotating driving device 7 to realize.
As the improvement to the present embodiment, this cylindrical shell blank cutter sweep also comprises the sawing machine 9 that is arranged on straight guide 3 fronts and the laser tool setting gauge 10 that is arranged on sawing machine top; In the present embodiment, the frame of sawing machine is bow-shaped structural, and its central space can be held cylindrical shell fixture and workpiece, avoids moving in cutting process interference; The laser that laser tool setting gauge 10 sends and saw band are in same plane, and Ear Mucosa Treated by He Ne Laser Irradiation is on workpiece, and convenient operation person observes tool setting, and tool setting speed is fast.
As the improvement to the present embodiment, on described sawing machine 9, be provided with iron filings collecting box 12 and deduster air intake duct 13; Collect waste material and iron filings by iron filings collecting box, and metal fine particle sawing being produced by deduster deduster collecting pipe siphons away, can be very large improve working environment, ensure that workman is healthy.
As the improvement to the present embodiment, the side of described sawing machine 9 is provided with safty shield 14, and the operating desk 15 of described sawing machine is arranged at outside safty shield 14; , can be avoided saw band fracture to splash etc. and cause workman's personal injury sawing machine cutting processing zone isolation by safty shield 14, job security is higher.
As the improvement to the present embodiment, this cylindrical shell blank cutter sweep also comprises the cantilever crane 16 that is arranged on pedestal 2 sides, by cantilever crane 16, workpiece is winched to cylindrical shell fixture 1 front, can improve piece installing operating efficiency.
Finally explanation is, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (9)
1. cylindrical shell blank cutter sweep, is characterized in that: comprise translational worktable that cylindrical shell fixture, pedestal, level be fixed on straight guide on pedestal, be slidably matched with straight guide, drive translation driving device that translational worktable moves along straight guide, be arranged at horizontally rotating workbench, drive and horizontally rotate workbench rotates horizontally rotate drive unit and be arranged on the vertical rotating driving device horizontally rotating on workbench on translational worktable;
The described rotation centerline that horizontally rotates workbench is vertical with horizontal plane, and the power output shaft of described vertical rotating driving device is parallel with straight guide;
Described cylindrical shell fixture comprises the clamping fixture seat and the parallel some upright slide rails that are set up in parallel on clamping fixture seat that are fixed on vertical rotating driving device power output shaft, on every upright slide rail, be provided with two clamping plates, on described clamping fixture seat, be provided with and drive the clamping plate drive unit of clamping plate along upright slide rail symmetric motion.
2. cylindrical shell blank cutter sweep according to claim 1, is characterized in that: on described translation driving device comprises the screw-nut body that connects pedestal and translational worktable and is fixed on pedestal and the first motor of being connected with leading screw of rotor.
3. cylindrical shell blank cutter sweep according to claim 1, is characterized in that: described in horizontally rotate drive unit and comprise the driven wheel and the second motor that is connected with driven wheel of rotor that connect translational worktable and horizontally rotate the pivoting support of workbench, engage with pivoting support outer ring.
4. cylindrical shell blank cutter sweep according to claim 1, is characterized in that: described vertical rotating driving device comprises and is fixed on the 3rd motor that horizontally rotates on workbench, is fixed on power output shaft, the driving gear being fixedly connected with the rotor of the 3rd motor horizontally rotating on workbench and is fixed on the driven gear engaging on power output shaft and with driving gear by bearing block.
5. cylindrical shell blank cutter sweep according to claim 1, is characterized in that: described clamping plate drive unit comprises the screw-nut body of jockey seat and clamping plate and is fixed on clamping fixture seat and the 4th motor that rotor is connected with leading screw.
6. according to arbitrary described cylindrical shell blank cutter sweep in claim 1-5, it is characterized in that: also comprise the sawing machine that is arranged on straight guide front and the laser tool setting gauge that is arranged on sawing machine top.
7. cylindrical shell blank cutter sweep according to claim 6, is characterized in that: on described sawing machine, be provided with iron filings collecting box and deduster air intake duct.
8. cylindrical shell blank cutter sweep according to claim 6, is characterized in that: the side of described sawing machine is provided with safty shield, and the operating desk of described sawing machine is arranged at outside safty shield.
9. cylindrical shell blank cutter sweep according to claim 6, is characterized in that: also comprise the cantilever crane that is arranged on pedestal side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420127912.0U CN203725910U (en) | 2014-03-20 | 2014-03-20 | Cylindrical body blank cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420127912.0U CN203725910U (en) | 2014-03-20 | 2014-03-20 | Cylindrical body blank cutting device |
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CN203725910U true CN203725910U (en) | 2014-07-23 |
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CN201420127912.0U Expired - Lifetime CN203725910U (en) | 2014-03-20 | 2014-03-20 | Cylindrical body blank cutting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107973237A (en) * | 2017-11-12 | 2018-05-01 | 苏州亿高德精密机械有限公司 | A kind of hanging apparatus for sawing machine feeding |
-
2014
- 2014-03-20 CN CN201420127912.0U patent/CN203725910U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107973237A (en) * | 2017-11-12 | 2018-05-01 | 苏州亿高德精密机械有限公司 | A kind of hanging apparatus for sawing machine feeding |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140723 |
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CX01 | Expiry of patent term |