CN219284209U - Conductive film pinhole size detection tool - Google Patents
Conductive film pinhole size detection tool Download PDFInfo
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- CN219284209U CN219284209U CN202223450085.2U CN202223450085U CN219284209U CN 219284209 U CN219284209 U CN 219284209U CN 202223450085 U CN202223450085 U CN 202223450085U CN 219284209 U CN219284209 U CN 219284209U
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- 238000001514 detection method Methods 0.000 title claims abstract description 35
- 239000011521 glass Substances 0.000 claims abstract description 29
- 239000010408 film Substances 0.000 claims description 51
- 239000004744 fabric Substances 0.000 claims description 22
- 239000010409 thin film Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及导电薄膜生产技术领域,更具体的说,本实用新型涉及一种导电薄膜针孔尺寸检测工装。The utility model relates to the technical field of conductive film production, more specifically, the utility model relates to a conductive film pinhole size detection tool.
背景技术Background technique
导电薄膜是一种表面镀有金属的一种高分子材料,广泛运用于锂离子电池中,在锂离子电池中主要作为电池集流体使用,但是在生产薄膜的过程中,往往会采用真空镀膜等方式来获得该种薄膜,真空镀膜是采用高温等方式将金属原子熔融或者气化,然后金属原子以原子团或者原子的形式层积在薄膜上,但是这种方式有可能会由于原子或者原子团的温度过高从而使得薄膜穿孔(也称针孔),若针孔尺寸过大,则会影响薄膜的产品质量。为了保证导电薄膜的质量,需要对针孔的尺寸进行检测。Conductive thin film is a polymer material coated with metal on the surface. It is widely used in lithium-ion batteries. In lithium-ion batteries, it is mainly used as a battery collector. However, in the process of producing thin films, vacuum coating, etc. are often used. To obtain this kind of film, vacuum coating is to melt or vaporize metal atoms by means of high temperature, and then metal atoms are laminated on the film in the form of atomic groups or atoms, but this method may be due to the temperature of atoms or atomic groups Too high will make the film perforate (also known as pinhole), if the pinhole size is too large, it will affect the product quality of the film. In order to ensure the quality of the conductive film, it is necessary to detect the size of the pinhole.
现有的方式的大多采用人工抽样裁剪后通过放大镜进行检测,这样的检测方式效率低、费事费力,由于是抽样,检测精度也会不够准确。Most of the existing methods use manual sampling and cropping to detect through a magnifying glass. This detection method is inefficient and laborious, and due to sampling, the detection accuracy will not be accurate enough.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供一种导电薄膜针孔尺寸检测工装,能够高效的对导电薄膜上的针孔进行检测,保证了导电薄膜的生产质量。In order to overcome the deficiencies of the prior art, the utility model provides a pinhole size detection tool for a conductive film, which can efficiently detect the pinholes on the conductive film and ensure the production quality of the conductive film.
本实用新型解决其技术问题所采用的技术方案是:一种导电薄膜针孔尺寸检测工装,其改进之处在于,包括灯箱、玻璃盖板、发光体以及针孔检测组件;The technical solution adopted by the utility model to solve the technical problem is: a conductive film pinhole size detection tool, which is improved in that it includes a light box, a glass cover plate, a luminous body and a pinhole detection component;
所述灯箱的顶部设置有开口,玻璃盖板盖在灯箱的开口处,所述的发光体安装于灯箱内部,发光体的光线透过玻璃盖板向外射出,待检测的导电薄膜贴紧在玻璃盖板的上表面并进行平移;The top of the light box is provided with an opening, the glass cover plate covers the opening of the light box, the luminous body is installed inside the light box, the light of the luminous body is emitted outward through the glass cover plate, and the conductive film to be tested is attached to the light box. the upper surface of the glass cover and translate it;
所述的针孔检测组件包括滑动架和多个并排设置于滑动架上的摄像头模组,所述的滑动架沿导电薄膜平移的方向滑动安装在灯箱上。The pinhole detection assembly includes a sliding frame and a plurality of camera modules arranged side by side on the sliding frame, and the sliding frame is slidably installed on the light box along the translational direction of the conductive film.
在上述的结构中,所述灯箱相对的侧壁上固定设置有安装板,且安装板上设置有沿导电薄膜平移的方向延伸的滑动槽,所述滑动架的两端滑动安装在滑动槽内。In the above structure, a mounting plate is fixedly arranged on the opposite side wall of the light box, and a sliding groove extending along the translational direction of the conductive film is arranged on the mounting plate, and the two ends of the sliding frame are slidably installed in the sliding groove .
在上述的结构中,所述的滑动架上设置有调节槽,所述的多个摄像头模组均安装于调节槽内。In the above structure, the sliding frame is provided with an adjustment slot, and the plurality of camera modules are installed in the adjustment slot.
在上述的结构中,所述的调节槽沿垂直于导电薄膜平移的方向延伸。In the above structure, the adjustment groove extends along a direction perpendicular to the translation of the conductive film.
在上述的结构中,所述导电薄膜针孔尺寸检测工装还包括遮光组件,该遮光组件包括遮光布辊轴、遮光布以及遮光柱;In the above structure, the conductive film pinhole size detection tool further includes a light shielding assembly, which includes a light shielding cloth roller, a light shielding cloth, and a light shielding column;
所述的遮光布辊轴转动安装在灯箱的侧壁上,所述的遮光柱滑动安装在灯箱上,遮光布的一端连接在遮光布辊轴上,其另一端连接在所述的遮光柱上,且使所述的遮光布位于玻璃盖板的下方。The shaft of the shading cloth is rotatably mounted on the side wall of the light box, the shading column is slidably mounted on the light box, one end of the shading cloth is connected to the shaft of the shading cloth, and the other end is connected to the shading post , and make the shading cloth under the glass cover.
在上述的结构中,所述的灯箱上设置有条形的导向通孔,所述遮光柱的两端均被限位在导向通孔中。In the above structure, the light box is provided with a strip-shaped guide through hole, and both ends of the shading column are limited in the guide through hole.
在上述的结构中,所述的灯箱上设置有两组结构相同的遮光组件。In the above structure, the light box is provided with two sets of shading assemblies with the same structure.
在上述的结构中,所述玻璃盖板的两端设置有导向圆角,以实现对导电薄膜的导向。In the above structure, the two ends of the glass cover are provided with guiding rounded corners to realize the guiding of the conductive film.
本实用新型的有益效果是:利用上方的摄像头模组对整个幅宽进行针孔尺寸的检测,能够高效的对导电薄膜上的针孔进行检测,省时省力,检测精度高,保证了导电薄膜的生产质量。The beneficial effects of the utility model are: the upper camera module is used to detect the pinhole size of the entire width, which can efficiently detect the pinholes on the conductive film, save time and effort, and have high detection accuracy, ensuring that the conductive film production quality.
附图说明Description of drawings
图1为本实用新型的一种导电薄膜针孔尺寸检测工装的结构示意图。Fig. 1 is a structural schematic diagram of a pinhole size detection tool for a conductive film of the present invention.
图中:In the picture:
灯箱10、安装板101、导向通孔103、玻璃盖板20、针孔检测组件30、滑动架301、摄像头模组302、调节槽303、遮光布辊轴401、遮光布402、遮光柱403。
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
以下将结合实施例和附图对本实用新型的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本实用新型的目的、特征和效果。显然,所描述的实施例只是本实用新型的一部分实施例,而不是全部实施例,基于本实用新型的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本实用新型保护的范围。另外,专利中涉及到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本实用新型创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。The idea, specific structure and technical effects of the present utility model will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, characteristics and effects of the present utility model. Apparently, the described embodiments are only some of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, other embodiments obtained by those skilled in the art without paying creative efforts, All belong to the protection scope of the utility model. In addition, all the connection/connection relationships involved in the patent do not simply refer to the direct connection of components, but mean that a better connection structure can be formed by adding or reducing connection accessories according to specific implementation conditions. Each technical feature in the invention of the utility model can be combined interactively under the premise of not conflicting with each other.
参照图1所示,本实用新型揭示了一种导电薄膜针孔尺寸检测工装,以实现对导电薄膜上针孔的检测,具体的,本实施例中,该导电薄膜针孔尺寸检测工装包括灯箱10、玻璃盖板20、发光体(图中未标注)以及针孔检测组件30;所述灯箱10的顶部设置有开口,玻璃盖板20盖在灯箱10的开口处;本实施例中,灯箱10呈长方体形,其顶面呈开口状,玻璃盖板20盖在顶部的一面上;所述的发光体安装于灯箱10内部,发光体的光线透过玻璃盖板20向外射出,待检测的导电薄膜贴紧在玻璃盖板20的上表面并进行平移,发光体的光线则照射到导电薄膜上,本实施例中,所述的发光体为LED灯。另外,所述玻璃盖板20的两端设置有导向圆角,以实现对导电薄膜的导向。Referring to Fig. 1, the utility model discloses a conductive film pinhole size detection tool to realize the detection of pinholes on the conductive film. Specifically, in this embodiment, the conductive film pinhole size detection tool includes a
进一步的,所述的针孔检测组件30包括滑动架301和多个并排设置于滑动架301上的摄像头模组302,所述的滑动架301沿导电薄膜平移的方向滑动安装在灯箱10上。通过多个摄像头模组302对玻璃盖板20上平移的导电薄膜进行拍摄,实现对导电薄膜上针孔尺寸的检测;摄像头模组302采用现有技术中常用的摄像头,可以根据实际需求进行选择与调整。摄像头模组302连接到计算机等电控设备上,对拍摄和检测的记录进行存储和记录。对滑动架301的滑动安装方式,本实用新型提供了一具体实施例,灯箱10相对的侧壁上固定设置有安装板101,且安装板101上设置有沿导电薄膜平移的方向延伸的滑动槽102,所述滑动架301的两端滑动安装在滑动槽102内。所述的滑动架301呈龙门架形状,包括横向杆和竖向杆,横向杆上设置有调节槽303,多个摄像头模组302均安装于调节槽303内;本实施例中,所述的调节槽303沿垂直于导电薄膜平移的方向延伸,因此摄像头模组302的位置可以在导电薄膜平移的方向上进行调节;竖向杆的底端滑动安装在滑动槽102内,在一个具体的实施例中,滑动槽102内相对的设置有滚珠,滑动架301被夹持在相对的滚珠之间,以使滑动架301在滑动槽102内滑动。Further, the
另外,作为较佳的实施例,所述导电薄膜针孔尺寸检测工装还包括遮光组件,该遮光组件包括遮光布辊轴401、遮光布402以及遮光柱403;本实施例中,灯箱10上设置有两组结构相同的遮光组件,分别实现玻璃盖板20两端方向上的遮光;所述的遮光布402辊轴401转动安装在灯箱10的侧壁上,所述的遮光柱403滑动安装在灯箱10上,遮光布402的一端连接在遮光布402辊轴401上,其另一端连接在所述的遮光柱403上,且使所述的遮光布402位于玻璃盖板20的下方。并且,所述的灯箱10上设置有条形的导向通孔103,所述遮光柱403的两端均被限位在导向通孔103中。对于不同幅宽的导电薄膜,通过拉动遮光柱403使遮光布402遮住幅宽之外的光源,避免外侧打光源对摄像头模组302的干扰,从而影响检测的精度。In addition, as a preferred embodiment, the conductive film pinhole size detection tool also includes a shading assembly, which includes a shading
将本实用新型的导电薄膜针孔尺寸检测工装置于收卷辊和镀膜设备之间,在镀膜完成后,在玻璃盖板20两侧设置过辊,使导电薄膜通过导向圆角后与玻璃盖板The pinhole size detection device of the conductive film of the present utility model is installed between the winding roller and the coating equipment. After the coating is completed, rollers are set on both sides of the
20紧密的贴合滑动的进行走膜,利用上方的摄像头模组302对整个幅宽进行针孔5尺寸的检测,并通过计算机或其他电控设备进行存储和记录。能够高效的对导电薄20 closely fit and slide to carry out filming, and use the
膜上的针孔进行检测,省时省力,检测精度高,保证了导电薄膜的生产质量。The pinholes on the film are detected, which saves time and effort, and has high detection accuracy, which ensures the production quality of the conductive film.
以上是对本实用新型的较佳实施进行了具体说明,但本实用新型创造并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可做出种The above is a specific description of the preferred implementation of the present utility model, but the utility model creation is not limited to the described embodiments, and those skilled in the art can also make various
种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范0围内。All equivalent modifications or replacements are included within the scope defined by the claims of the present application.
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Denomination of utility model: A conductive film pinhole size detection fixture Granted publication date: 20230630 Pledgee: Chongqing Yunan Asset Management Co.,Ltd. Pledgor: Chongqing Jinmei New Material Technology Co.,Ltd. Registration number: Y2025980009666 |
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