CN219871067U - Disc detection device for special-shaped battery connector - Google Patents
Disc detection device for special-shaped battery connector Download PDFInfo
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- CN219871067U CN219871067U CN202320231812.1U CN202320231812U CN219871067U CN 219871067 U CN219871067 U CN 219871067U CN 202320231812 U CN202320231812 U CN 202320231812U CN 219871067 U CN219871067 U CN 219871067U
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- 238000001514 detection method Methods 0.000 title claims abstract description 124
- 230000007547 defect Effects 0.000 claims abstract description 10
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 238000007689 inspection Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005286 illumination Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 206010066054 Dysmorphism Diseases 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000003203 everyday effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of automatic detection equipment, and particularly relates to a disc detection device for a special-shaped battery connector. The detection device comprises a mounting plate, a rotary disk, a bottom surface detection mechanism and a top surface detection mechanism; the rotary disk is arranged on the mounting plate and is used for providing the battery cell to be detected to do circular motion; the bottom surface detection mechanism is arranged on the mounting plate and positioned below the rotating disk, and is used for detecting bottom surface defects of the special-shaped battery connector; the top surface detection mechanism is installed on the mounting plate and is located above the rotating disk, and the top surface detection mechanism is used for detecting top surface defects of the special-shaped battery connector. The bottom surface detection mechanism and the top surface detection mechanism are used for photographing and detecting two connectors of the special-shaped battery, so that the detection accuracy of the special-shaped battery is greatly improved, and the detection efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of automatic detection equipment, and particularly relates to a disc detection device for a special-shaped battery connector.
Background
The special-shaped battery is a product which is continuously improved along with the requirements of people on production and life, electronic products, electric products and wireless mobile products which are different from each other every day often meet the condition that traditional cylindrical or square batteries cannot be arranged, so that the battery can be applied after being deformed, the special-shaped battery is a battery which is different from a battery with a fixed shape, is a battery which belongs to a special shape, has more outer surfaces than the traditional battery due to the special shape of the special-shaped battery, and a connector of the special-shaped battery is positioned on different sides, so that the traditional detection device cannot carry out comprehensive photographing detection on the connector of the special-shaped battery, and the phenomenon of wrong detection is caused, and the detection efficiency is low.
Disclosure of Invention
In view of the above, in order to solve the problems in the prior art, the utility model provides a disc detection device for a special-shaped battery connector, and the technical problems to be solved by the utility model are as follows: and the detection accuracy and the detection efficiency of the special-shaped battery are improved.
A disc detection device for a shaped battery connector, comprising:
a mounting plate;
the rotary disk is arranged on the mounting plate and is used for providing a cell to be detected to do circular motion;
the bottom surface detection mechanism is arranged on the mounting plate and positioned below the rotating disk, and is used for detecting bottom surface defects of the special-shaped battery connector;
the top surface detection mechanism is installed on the installation plate and is located above the rotating disc, and the top surface detection mechanism is used for detecting top surface defects of the special-shaped battery connector.
Further, a plurality of tray assemblies are uniformly arranged on the rotating disc, and the detection special-shaped batteries are placed on the tray assemblies.
Further, the tray assembly comprises a first air cylinder, a first sliding rail, a first sliding block and a tray frame, wherein the first air cylinder and the first sliding rail are both installed on the rotating disc, the first sliding block is slidably connected to the first sliding rail, the output end of the first air cylinder is connected with the first sliding block, and the tray frame is installed on the first sliding block.
Further, the bottom surface detection mechanism comprises a first support and a first detection camera, the first support is mounted on the rotating disc, the first detection camera is mounted on the first support, the first detection camera is located below the rotating disc, and the first detection camera is used for photographing and detecting the bottom surface of the special-shaped battery connector.
Further, the bottom surface detection mechanism further comprises a first light source, the first light source is mounted on the first support, the first light source and the first detection camera are coaxially arranged, and the first light source is used for providing illumination when photographing for the first detection camera.
Further, the bottom surface detection mechanism further comprises a first moving assembly, the first moving assembly comprises a first motor, a first screw rod, a second sliding rail and a second sliding block, the first motor and the second sliding rail are both installed on the installation plate, the first screw rod is connected with the first motor through belt transmission, the second sliding block is slidably connected to the second sliding rail, and the first bracket is installed on the second sliding block.
Further, the bottom surface detection mechanism further comprises a positioning assembly, the positioning assembly comprises a positioning bracket, a positioning cylinder and a positioning block, the positioning assembly is installed on the mounting plate, the positioning cylinder is installed on the positioning bracket, the positioning block is installed at the output end of the positioning cylinder, and the positioning block is opposite to the first detection camera.
Further, the top surface detection mechanism comprises a second support and a second detection camera, the second support is installed on the installation plate, the second detection camera is installed on the second support, the second detection camera is located above the rotating disc, and the second detection camera is used for photographing and detecting the top surface of the special-shaped battery connector.
Further, the top surface detection mechanism further comprises a second light source, the second light source is mounted on the second support, the second light source and the second detection camera are coaxially arranged, and the second light source is used for providing illumination when photographing for the second detection camera.
Further, the top surface detection mechanism further comprises a second moving assembly, the second moving assembly comprises a second motor, a second screw rod, a third sliding rail and a third sliding block, the second motor and the second sliding rail are both installed on the installation plate, the second screw rod is connected with the second motor through belt transmission, the third sliding block is slidably connected to the third sliding rail, the output end of the second screw rod is connected with the third sliding block, and the second support is installed on the third sliding block.
Compared with the prior art, the utility model has the following beneficial effects:
this detection device is through bottom surface detection mechanism and top surface detection mechanism to two connectors of dysmorphism battery detect of shooing, improves dysmorphism battery detection accuracy greatly, improves detection efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a shaped battery;
FIG. 2 is a schematic diagram of the structure of the present detection device;
FIG. 3 is a schematic structural view of the tray assembly;
FIG. 4 is a schematic structural view of the bottom surface detecting mechanism;
FIG. 5 is a schematic diagram of the structure of a first detection camera;
FIG. 6 is a schematic structural view of the positioning assembly;
fig. 7 is a schematic structural view of the top surface detecting mechanism.
In the figure, 10, a mounting plate; 20. a rotating disc; 210. a tray assembly; 2110. a first cylinder; 2120. a first slide rail; 2130. a first slider; 2140. a tray frame; 30. a bottom surface detection mechanism; 310. a first bracket; 320. a first detection camera; 330. a first light source; 340. a first moving assembly; 3410. a first motor; 3420. a first screw rod; 3430. a second slide rail; 3440. a second slider; 350. a positioning assembly; 3510. a positioning bracket; 3520. positioning a cylinder; 3530. a positioning block; 40. a top surface detection mechanism; 410. a second bracket; 420. a second detection camera; 430. a second light source; 440. a second moving assembly; 4410. a second motor; 4420. a second screw rod; 4430. a third slide rail; 4440. and a third slider.
Detailed Description
For a better understanding of the present utility model, its objects, technical solutions and advantages, further description of the present utility model will be made with reference to the drawings and detailed description, and further advantages and effects will be readily apparent to those skilled in the art from the present disclosure.
The utility model may be practiced or carried out in other embodiments and details within the scope and range of equivalents of the various features and advantages of the utility model.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present utility model, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present utility model, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. Secondly, the technical solutions of the embodiments may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can realize the technical solutions, and when the technical solutions are contradictory or cannot be realized, the technical solutions are considered to be absent and are not within the scope of protection claimed in the present utility model.
The special-shaped battery is a product which is continuously improved along with the requirements of people on production and life, electronic products, electric products and wireless mobile products which are different from each other every day often meet the condition that traditional cylindrical or square batteries cannot be arranged, so that the battery can be applied after being deformed, the special-shaped battery is a battery which is different from a battery with a fixed shape, is a battery which belongs to a special shape, has more outer surfaces than the traditional battery due to the special shape of the special-shaped battery, and a connector of the special-shaped battery is positioned on different sides, so that the traditional detection device cannot carry out comprehensive photographing detection on the connector of the special-shaped battery, and the phenomenon of wrong detection is caused, and the detection efficiency is low. The utility model aims to provide a disc detection device for a special-shaped battery connector, which improves the detection accuracy and the detection efficiency of the special-shaped battery.
It should be noted that, the detection device is a device for detecting a part of a surface of a special-shaped battery in the whole special-shaped battery appearance detection device, as shown in fig. 1, the schematic diagram of the special-shaped battery is shown, in the drawing, a and B are two connectors of the special-shaped battery, and the defect of the bottom surface and the top surface of the two connectors is detected. The rotating disc is a conventional rotating device, belongs to a well-known product and is not described in detail herein.
As shown in fig. 2 to 7, the present inspection device includes a mounting plate 10, a rotary disk 20, a bottom surface inspection mechanism 30, and a top surface inspection mechanism 40; the rotating disc 20 is mounted on the mounting plate 10, and the rotating disc 20 is used for providing a cell to be detected to do circular motion; the bottom surface detection mechanism 30 is mounted on the mounting plate 10 and is positioned below the rotating disk 20, and the bottom surface detection mechanism 30 is used for detecting bottom surface defects of the special-shaped battery connector; the top surface detection mechanism 40 is mounted on the mounting plate 10 and located above the rotating disk 20, and the top surface detection mechanism 40 is used for detecting top surface defects of the special-shaped battery connector.
The principle is as follows: when defect detection is required to be carried out on two connectors of the special-shaped battery, the special-shaped battery to be detected is grabbed onto the rotary disk 20 through the manipulator, the rotary disk 20 provides the special-shaped battery to be detected to carry out circular motion, the special-shaped battery sequentially passes through the bottom surface detection mechanism 30 and the top surface detection mechanism 40, the bottom surface detection mechanism 30 and the top surface detection mechanism 40 respectively take pictures of the bottom surfaces and the top surfaces of the two connectors, and the pictures after taking pictures are uploaded to the computer terminal for analysis, so that an accurate detection result is finally obtained. This detection device is through bottom surface detection mechanism 30 and top surface detection mechanism 40 to the detection of shooing of two connectors of dysmorphism battery, improves dysmorphism battery detection accuracy greatly, improves detection efficiency.
As shown in fig. 2 and 3, a plurality of tray assemblies 210 are uniformly disposed on the rotating disk 20, and the detecting abnormal-shaped battery is placed on the tray assemblies 210. The tray assembly 210 includes a first cylinder 2110, a first sliding rail 2120, a first sliding block 2130, and a tray frame 2140, where the first cylinder 2110 and the first sliding rail 2120 are both mounted on the rotating disk 20, the first sliding block 2130 is slidably connected to the first sliding rail 2120, an output end of the first cylinder 2110 is connected to the first sliding block 2130, and the tray frame 2140 is mounted on the first sliding block 2130. The first slide block 2130 is slidably connected to the first slide rail 2120, the output end of the first cylinder 2110 is connected to the first slide block 2130, the tray frame 2140 is mounted on the first slide block 2130, and when detection is needed, the first cylinder 2110 drives the first slide block 2130 to move on the first slide rail 2120, and then drives the tray frame 2140 to move, so that the battery cell to be detected processes the optimal photographing position, and detection accuracy is ensured.
As shown in fig. 2, 4, 5 and 6, the bottom surface detecting mechanism 30 includes a first bracket 310 and a first detecting camera 320, the first bracket 310 is mounted on the rotating disk 20, the first detecting camera 320 is mounted on the first bracket 310, the first detecting camera 320 is located below the rotating disk 20, and the first detecting camera 320 is used for photographing and detecting the bottom surface of the special-shaped battery connector. The bottom surface detection mechanism 30 further includes a first light source 330, the first light source 330 is mounted on the first bracket 310, the first light source 330 is coaxially disposed with the first detection camera 320, and the first light source 330 is used for providing illumination when photographing the first detection camera 320.
As shown in fig. 2 and 4, the bottom surface detecting mechanism 30 further includes a first moving assembly 340, the first moving assembly 340 includes a first motor 3410, a first screw 3420, a second slide rail 3430, and a second slide block 3440, the first motor 3410 and the second slide rail 3430 are both mounted on the mounting plate 10, the first screw 3420 is connected with the first motor 3410 through a belt transmission, the second slide block 3440 is slidingly connected with the second slide rail 3430, and the first bracket 310 is mounted on the second slide block 3440. Through the electronic lead screw of first motor 3410, drive second slider 3440 moves on second slide rail 3430, and then makes first detection camera 320 move on second slide rail 3430, when shooing the bottom surface of two connectors of dysmorphism battery, first detection camera 320 handles the best position, guarantees the detection accuracy.
As shown in fig. 2 and 6, the bottom surface detecting mechanism 30 further includes a positioning assembly 350, the positioning assembly 350 includes a positioning bracket 3510, a positioning cylinder 3520 and a positioning block 3530, the positioning cylinder 3520 is mounted on the positioning bracket 3510, the positioning block 3530 is mounted at an output end of the positioning cylinder 3520, and the positioning block 3530 is opposite to the first detecting camera 320. When photographing the bottom surface of the connector, the positioning block 3530 is driven by the positioning cylinder 3520 to fixedly position the special-shaped battery to be detected, so that the stability during photographing is ensured, and the detection accuracy is further ensured.
As shown in fig. 2 and 7, the top surface detecting mechanism 40 includes a second bracket 410 and a second detecting camera 420, the second bracket 410 is mounted on the mounting board 10, the second detecting camera 420 is mounted on the second bracket 410, the second detecting camera 420 is located above the rotating disk 20, and the second detecting camera 420 is used for photographing and detecting the top surface of the special-shaped battery connector. The top surface detecting mechanism 40 further includes a second light source 430, the second light source 430 is mounted on the second bracket 410, the second light source 430 is coaxially disposed with the second detecting camera 420, and the second light source 430 is used for providing illumination when photographing the second detecting camera 420.
As shown in fig. 2 and 7, the top surface detecting mechanism 40 further includes a second moving assembly 440, the second moving assembly 440 includes a second motor 4410, a second screw rod 4420, a third sliding rail 4430 and a third sliding block 4440, the second motor 4410 and the second sliding rail 3430 are both mounted on the mounting plate 10, the second screw rod 4420 is connected with the second motor 4410 through a belt transmission, the third sliding block 4440 is slidingly connected with the third sliding rail 4430, an output end of the second screw rod 4420 is connected with the third sliding block 4440, and the second bracket 410 is mounted on the third sliding block 4440. Through the electronic lead screw of second motor 4410, drive third slider 4440 moves on third slide rail 4430, and then makes second detection camera 420 move on third slide rail 4430, when shooing the top surface of two connectors of dysmorphism battery, the best position is handled to second detection camera 420, guarantees the detection accuracy.
The foregoing examples illustrate only a few embodiments of the utility model and are described in detail herein without thereby limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. A disc detection device for a shaped battery connector, comprising:
a mounting plate (10);
the rotary disk (20), the said rotary disk (20) is installed on said mounting plate (10), the said rotary disk (20) is used for providing the electric core to be detected to do the circular motion;
the bottom surface detection mechanism (30), the bottom surface detection mechanism (30) is arranged on the mounting plate (10) and is positioned below the rotating disc (20), and the bottom surface detection mechanism (30) is used for detecting bottom surface defects of the special-shaped battery connector;
the top surface detection mechanism (40), the top surface detection mechanism (40) is installed on the mounting plate (10) and is located above the rotating disc (20), and the top surface detection mechanism (40) is used for detecting top surface defects of the special-shaped battery connector.
2. The disc detection device for the profiled battery connector according to claim 1, characterized in that a plurality of tray assemblies (210) are uniformly arranged on the rotating disc (20), and the detected profiled battery is placed on the tray assemblies (210).
3. The disc detection device for a shaped battery connector according to claim 2, wherein the tray assembly (210) comprises a first cylinder (2110), a first slide rail (2120), a first slide block (2130) and a tray frame (2140), the first cylinder (2110) and the first slide rail (2120) are both mounted on the rotating disc (20), the first slide block (2130) is slidably connected to the first slide rail (2120), an output end of the first cylinder (2110) is connected to the first slide block (2130), and the tray frame (2140) is mounted on the first slide block (2130).
4. The disc detection device for the special-shaped battery connector according to claim 1, wherein the bottom surface detection mechanism (30) comprises a first support (310) and a first detection camera (320), the first support (310) is mounted on the rotating disc (20), the first detection camera (320) is mounted on the first support (310), the first detection camera (320) is located below the rotating disc (20), and the first detection camera (320) is used for photographing and detecting the bottom surface of the special-shaped battery connector.
5. The disc inspection device for a shaped battery connector according to claim 4, wherein the bottom surface inspection mechanism (30) further comprises a first light source (330), the first light source (330) is mounted on the first bracket (310), the first light source (330) is coaxially arranged with the first inspection camera (320), and the first light source (330) is used for providing illumination when photographing the first inspection camera (320).
6. The disc detection device for the special-shaped battery connector according to claim 4, wherein the bottom surface detection mechanism (30) further comprises a first moving assembly (340), the first moving assembly (340) comprises a first motor (3410), a first screw rod (3420), a second sliding rail (3430) and a second sliding block (3440), the first motor (3410) and the second sliding rail (3430) are both installed on the installation plate (10), the first screw rod (3420) is connected with the first motor (3410) through belt transmission, the second sliding block (3440) is connected onto the second sliding rail (3430) in a sliding mode, and the first bracket (310) is installed on the second sliding block (3440).
7. The disc detection device for the special-shaped battery connector according to claim 4, wherein the bottom surface detection mechanism (30) further comprises a positioning assembly (350), the positioning assembly (350) comprises a positioning bracket (3510), a positioning cylinder (3520) and a positioning block (3530), the positioning cylinder (3520) is mounted on the mounting plate (10), the positioning block (3530) is mounted on the positioning bracket (3510) at an output end of the positioning cylinder (3520), and the positioning block (3530) is opposite to the first detection camera (320).
8. The disc detection device for the special-shaped battery connector according to claim 1, wherein the top surface detection mechanism (40) comprises a second bracket (410) and a second detection camera (420), the second bracket (410) is mounted on the mounting plate (10), the second detection camera (420) is mounted on the second bracket (410), the second detection camera (420) is located above the rotating disc (20), and the second detection camera (420) is used for photographing and detecting the top surface of the special-shaped battery connector.
9. The disc inspection device for a shaped battery connector of claim 8, wherein the top inspection mechanism (40) further comprises a second light source (430), the second light source (430) being mounted on the second bracket (410), the second light source (430) being coaxially disposed with the second inspection camera (420), the second light source (430) being configured to provide illumination when photographing the second inspection camera (420).
10. The disc detection device for the special-shaped battery connector according to claim 8, wherein the top surface detection mechanism (40) further comprises a second moving assembly (440), the second moving assembly (440) comprises a second motor (4410), a second screw rod (4420), a third sliding rail (4430) and a third sliding block (4440), the second motor (4410) and the second sliding rail (3430) are both installed on the installation plate (10), the second screw rod (4420) is connected with the second motor (4410) through a belt transmission, the third sliding block (4440) is connected with the third sliding rail (4430) in a sliding manner, the output end of the second screw rod (4420) is connected with the third sliding block (4440), and the second bracket (410) is installed on the third sliding block (4440).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320231812.1U CN219871067U (en) | 2023-02-14 | 2023-02-14 | Disc detection device for special-shaped battery connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320231812.1U CN219871067U (en) | 2023-02-14 | 2023-02-14 | Disc detection device for special-shaped battery connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219871067U true CN219871067U (en) | 2023-10-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320231812.1U Active CN219871067U (en) | 2023-02-14 | 2023-02-14 | Disc detection device for special-shaped battery connector |
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| Country | Link |
|---|---|
| CN (1) | CN219871067U (en) |
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- 2023-02-14 CN CN202320231812.1U patent/CN219871067U/en active Active
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