CN219278773U - Brick grabbing device - Google Patents
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- CN219278773U CN219278773U CN202223371274.0U CN202223371274U CN219278773U CN 219278773 U CN219278773 U CN 219278773U CN 202223371274 U CN202223371274 U CN 202223371274U CN 219278773 U CN219278773 U CN 219278773U
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- 239000011449 brick Substances 0.000 title claims abstract description 63
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 6
- 238000004140 cleaning Methods 0.000 claims description 17
- 238000012546 transfer Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
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- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
本实用新型公开了一种砖块抓取装置,包括安装座,所述安装座的一侧设置有两个夹头,所述安装座上设置有控制两个夹头相对或者相背运动的驱动装置,所述驱动装置包括固定在所述安装座一侧的夹取气缸,所述夹取气缸采用平行双向双头气缸,所述夹头与所述夹取气缸的两侧伸缩端连接。本实用新型抓取装置通过安装座连接在机器人控制臂上,采用平行双向双头气缸实现夹头对砖块的夹取及转运。通过机器人抓取代替人工抓取,减轻工人工作压力,提高工作效率,完善作业安全。本实用新型抓取装置结构稳定、运行平稳且控制方便灵活。
The utility model discloses a brick grabbing device, which comprises a mounting seat, two chucks are arranged on one side of the mounting seat, and a drive for controlling the relative or opposite movement of the two chucks is arranged on the mounting seat. device, the driving device includes a clamping cylinder fixed on one side of the mounting seat, the clamping cylinder adopts a parallel bidirectional double-headed cylinder, and the clamping head is connected to the telescopic ends on both sides of the clamping cylinder. The grabbing device of the utility model is connected to the robot control arm through the mounting seat, and adopts parallel bidirectional double-head cylinders to realize the gripping and transfer of bricks by chucks. By replacing manual grasping with robots, the work pressure of workers can be reduced, work efficiency can be improved, and operation safety can be improved. The grabbing device of the utility model has stable structure, stable operation and convenient and flexible control.
Description
技术领域technical field
本实用新型涉及建筑材料加工设备技术领域,更具体涉及一种砖块抓取装置。The utility model relates to the technical field of building material processing equipment, in particular to a brick grabbing device.
背景技术Background technique
在建筑行业和智能制造的快速发展大环境下,越来越多的自动化设备被用于建筑原材料的生产过程当中,其中砖块作为建筑当中不可获缺的一部分,在整个项目实施当中,必须要保证砖块的一致性和耐压能力。目前行业当中,砖块的压力测试及尺寸测量仍大多数需要人工搬运拿取,非常麻烦,效率低,既费时费力又存在较大的安全隐患,故而推出机器人对砖块进行自动抓取转移,大大提升了工作效率,但在转运过程中要求抓取装置稳定,能够保证作业安全性。In the context of the rapid development of the construction industry and intelligent manufacturing, more and more automation equipment is used in the production process of construction raw materials, among which bricks are an indispensable part of the construction. During the implementation of the entire project, it is necessary to Ensure the consistency and pressure resistance of bricks. At present, in the industry, the pressure test and size measurement of bricks still mostly require manual handling, which is very cumbersome, inefficient, time-consuming and laborious, and poses a great safety hazard. Therefore, a robot is introduced to automatically grab and transfer bricks. The work efficiency is greatly improved, but the grabbing device is required to be stable during the transfer process to ensure the safety of the operation.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种砖块抓取装置,结构稳定。运行平稳。Aiming at the deficiencies of the prior art, the utility model provides a brick grasping device with a stable structure. Running smoothly.
为实现上述目的,本实用新型提供了如下技术方案:一种砖块抓取装置,包括安装座,所述安装座的一侧设置有两个夹头,所述安装座上设置有控制两个夹头相对或者相背运动的驱动装置,所述驱动装置包括固定在所述安装座一侧的夹取气缸,所述夹取气缸采用平行双向双头气缸,所述夹头与所述夹取气缸的两侧伸缩端连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a brick grabbing device, including a mounting base, two chucks are arranged on one side of the mounting base, and two chucks are arranged on the mounting base to control The driving device for the relative or opposite movement of the chuck, the driving device includes a clamping cylinder fixed on one side of the mounting seat, the clamping cylinder adopts a parallel bidirectional double-headed cylinder, the clamping head and the clamping The telescopic ends on both sides of the cylinder are connected.
夹取气缸的两个伸缩头分别与两个夹头连接,相向运动时夹头夹紧,相背运动时夹头放开,从而实现对砖块的夹取。通过双头气缸控制夹取装置的夹头运动,实现对砖块的夹取及转运,运行平稳,控制精准。The two telescopic heads of the clamping cylinder are respectively connected with the two chucks, the chucks are clamped when they move towards each other, and the chucks are released when they move away from each other, so as to realize the clamping of bricks. The movement of the clamping head of the clamping device is controlled by the double-headed cylinder to realize the clamping and transfer of bricks, with stable operation and precise control.
进一步,所述夹取气缸的两侧伸缩端连接有固定板,所述夹头安装在所述固定板的内侧。夹取气缸的伸缩带动固定板移动,从而带动与之连接的两个夹头夹紧或者分开动作。通过将夹头安装在固定板上,方便拆卸维修及更换。Further, the telescoping ends on both sides of the clamping cylinder are connected with a fixing plate, and the chuck is installed on the inner side of the fixing plate. The expansion and contraction of the clamping cylinder drives the fixed plate to move, thereby driving the two chucks connected to it to clamp or separate. By installing the chuck on the fixed plate, it is convenient to disassemble, maintain and replace.
进一步,所述夹取气缸的两侧设置有导向板,所述导向板与所述夹取气缸的伸缩杆间隙配合,所述导向板与所述夹头连接。夹取气缸伸缩过程中导向板沿伸缩杆移动,从而控制夹头的移动行程,避免夹取过程中产生横向位移偏差。Further, guide plates are provided on both sides of the clamping cylinder, the guide plates are clearance-fitted with the telescopic rod of the clamping cylinder, and the guide plates are connected with the chuck. During the stretching process of the clamping cylinder, the guide plate moves along the telescopic rod, so as to control the movement stroke of the chuck and avoid lateral displacement deviation during the clamping process.
进一步,所述夹取气缸上设置有与所述夹头配合的磁性开关,磁性开关用于检测显示夹头的打开状态,从而便于控制抓取动作。Further, the clamping cylinder is provided with a magnetic switch that cooperates with the clamp, and the magnetic switch is used to detect and display the open state of the clamp, so as to facilitate the control of the grasping action.
进一步,所述夹头的内侧设置有与其呈L型连接的顶板,在夹取及转移过程中,将砖块固定在L型的夹槽中,对砖块左右两侧及顶部进行夹持,提高夹取及转移的稳定性。Further, the inner side of the chuck is provided with an L-shaped top plate connected to it. During the clamping and transfer process, the brick is fixed in the L-shaped clamping groove, and the left and right sides and the top of the brick are clamped. Improve the stability of gripping and transfer.
进一步,所述安装座的一侧连接有相机安装板,所述相机安装板上安装有对砖块进行拍照的相机,对砖块进行拍照,识别砖块信息。Further, a camera mounting plate is connected to one side of the mounting seat, and a camera for taking pictures of the bricks is installed on the camera mounting plate to take pictures of the bricks and identify the information of the bricks.
进一步,所述安装座的上端里侧连接有清理组件安装板,所述清理组件安装板的端部设置有对砖块进行推送的清理挡板,在砖块测试完成后,需要将其推送到后端进行输送,通过在安装座的上端设置的清理挡板对砖块进行推送。Further, the inside of the upper end of the mounting seat is connected with a cleaning assembly mounting plate, and the end of the cleaning assembly mounting plate is provided with a cleaning baffle for pushing the bricks. After the bricks are tested, they need to be pushed to the The rear end is conveyed, and the bricks are pushed through the cleaning baffle set on the upper end of the installation seat.
进一步,所述清理挡板的两端开设有向外倾斜扩张的遮挡端,在推送砖块时将避免向两侧倾倒。Further, the two ends of the cleaning baffle are provided with shielding ends that are inclined and expanded outwards, so as to prevent the bricks from falling to both sides when pushing the bricks.
综上所述,本实用新型抓取装置通过安装座连接在机器人控制臂上,采用平行双向双头气缸实现夹头对砖块的夹取及转运。通过机器人抓取代替人工抓取,减轻工人工作压力,提高工作效率,完善作业安全。本实用新型抓取装置结构稳定、运行平稳且控制方便灵活。To sum up, the grabbing device of the utility model is connected to the robot control arm through the mounting base, and uses parallel bidirectional double-head cylinders to realize the gripping and transfer of the bricks by the chucks. By replacing manual grasping with robots, the work pressure of workers can be reduced, work efficiency can be improved, and operation safety can be improved. The grabbing device of the utility model has stable structure, stable operation and convenient and flexible control.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型另一视角示意图;Fig. 2 is a schematic diagram of another perspective of the utility model;
图3为本实用新型整体使用状态示意图;Fig. 3 is a schematic diagram of the overall use state of the utility model;
图4为本实用新型夹取状态示意图。Fig. 4 is a schematic diagram of the clamping state of the utility model.
标注说明:1、安装座;2、清理组件安装板;3、相机;4、相机安装板;5、遮挡端;6、清理挡板;7、导向板;8、固定板;9、顶板;10、夹头;11、磁性开关;12、夹取气缸;13、机器人;14、PLC控制柜;15、机器人控制柜;16、砖块;17、上料小车;18、检测装置;19、输送装置;20、条形码。Labeling instructions: 1. Mounting seat; 2. Cleaning component mounting plate; 3. Camera; 4. Camera mounting plate; 5. Blocking end; 6. Cleaning baffle; 7. Guide plate; 8. Fixing plate; 10. Chuck; 11. Magnetic switch; 12. Clamping cylinder; 13. Robot; 14. PLC control cabinet; 15. Robot control cabinet; 16. Brick; 17. Feeding trolley; 18. Detection device; 19. Conveying device; 20, bar code.
具体实施方式Detailed ways
参照图1至图4对本实用新型一种砖块抓取装置的具体实施方式作进一步的说明。Referring to Fig. 1 to Fig. 4, the specific implementation of a brick grabbing device of the present invention will be further described.
一种砖块抓取装置,包括安装座1,所述安装座1的一侧设置有两个夹头10,所述安装座1上设置有控制两个夹头10相对或者相背运动的驱动装置,所述驱动装置包括固定在所述安装座一侧的夹取气缸12,所述夹取气缸12采用平行双向双头气缸,所述夹头10与所述夹取气缸12的两侧伸缩端连接。A brick grabbing device, comprising a mounting base 1, one side of the mounting base 1 is provided with two
夹取气缸12的两个伸缩头分别与两个夹头10连接,相向运动时夹头10夹紧,相背运动时夹头10放开,从而实现对砖块16的夹取。通过双头气缸控制夹取装置的夹头10运动,实现对砖块16的夹取及转运,运行平稳,控制精准。The two telescopic heads of the clamping
本实施例优选地,所述夹取气缸12的两侧伸缩端连接有固定板8,所述夹头10安装在所述固定板8的内侧。夹取气缸12的伸缩带动固定板8移动,从而带动与之连接的两个夹头10夹紧或者分开动作。通过将夹头10安装在固定板8上,方便拆卸维修及更换。In this embodiment, preferably, the telescopic ends on both sides of the
本实施例优选地,所述夹取气缸12的两侧设置有导向板7,所述导向板7与所述夹取气缸12的伸缩杆间隙配合,所述导向板7与所述夹头10连接。夹取气缸12伸缩过程中导向板7沿伸缩杆移动,从而控制夹头10的移动行程,避免夹取过程中产生横向位移偏差。Preferably in this embodiment,
本实施例优选地,所述夹取气缸12上设置有与所述夹头10配合的磁性开关11,磁性开关11用于检测显示夹头10的打开状态,从而便于控制抓取动作。In this embodiment, preferably, the clamping
本实施例优选地,所述夹头10的内侧设置有与其呈L型连接的顶板9,在夹取及转移过程中,将砖块16固定在L型的夹槽中,对砖块16左右两侧及顶部进行夹持,提高夹取及转移的稳定性。In this embodiment, preferably, the inner side of the
本实施例优选地,所述安装座1的一侧连接有相机安装板4,所述相机安装板4上安装有对砖块16进行拍照的相机3,对砖块16进行拍照,识别砖块16信息。In this embodiment, preferably, a camera mounting plate 4 is connected to one side of the mounting seat 1, and a
本实施例优选地,所述安装座1的上端里侧连接有清理组件安装板2,所述清理组件安装板的端部设置有对砖块16进行推送的清理挡板6,在砖块16测试完成后,需要将其推送到后端进行输送,通过在安装座1的上端设置的清理挡板6对砖块16进行推送。In this embodiment, preferably, the inside of the upper end of the mounting base 1 is connected with a cleaning
本实施例优选地,所述清理挡板6的两端开设有向外倾斜扩张的遮挡端5,在推送砖块16时将避免向两侧倾倒。In this embodiment, preferably, the two ends of the
本实用新型的工作原理及使用流程:参照图3,ABB机器人13固定于机器人13底盘上,底盘两侧固定有上料小车17,分别作为取料工位1和工位2,上料小车17上放置有被检测砖块16,且每一砖块16表面都设置有各个砖块16所对应的条形码20,系统根据条形码20判断砖块16型号。夹取气缸12上固定有夹头10和磁性开关11,且夹取气缸12上方固定有工业相机3,对砖块16进行拍照处理。The working principle and application process of the present utility model: with reference to Fig. 3, the
当人工把载满料的上料小车17推入到工位上后,在PLC控制柜14的触摸屏处选择砖块16的规格和需要测试的工位(上料小车17位置分为工位1和工位2),选好规格和工位后,通过操纵机器人控制柜15控制机器人13开始动作。After manually pushing the loaded
首先到达第一组砖块16的正上方,调整姿态使工业相机3的位置正对砖块16,依次对同一组的三块砖块16进行拍照处理,每块砖块16进行三次拍照,分别判断:(1)是否存在砖块16;(2)砖块16是否在夹头范围内;(3)砖块16上的条形码20是否为同一组。若判断为NG,则系统停止工作并开始报警,由人工介入。根据报警内容处理完毕后再次启动装置。若判断为OK,此时若机器人13夹取气缸12上的磁性开关11显示夹头10为打开状态,则机器人13开始抓取动作,等待夹头10抓紧后进入下一工位测试。一组全部抓取完毕后,则开始对下一组砖块16进行处理。若工位1上的料已被抓取完,则根据是否选中工位2和尺寸进行下一动作,若选中,则开始抓取工位2上的砖块16进行检测;若没有选中,则机器人13返回原点待机。抓取的砖块送入检测装置18进行测试后,经清理挡板6推送到后端输送装置19上进行下料输送。First arrive directly above the first group of
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
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