CN219265669U - A brake caliper detection device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及制动夹钳检测技术领域,具体为用于制动夹钳检测装置。The utility model relates to the technical field of brake caliper detection, in particular to a brake caliper detection device.
背景技术Background technique
制动夹钳是一种盘式制动器,利用金属制作的旋转的制动盘与制动块摩擦产生热量消耗达到制动减速效果,制动块和组装的控制连接装置在制动盘两侧的制动夹钳支架中,使用时安装在需要制动的部位,一般用于行车制动,也有用于应急制动和驻车制动的;而生产后需要对制动夹钳进行检测,检测合格的才能投入使用。The brake caliper is a kind of disc brake. The friction between the rotating brake disc made of metal and the brake block is used to generate heat consumption to achieve the braking deceleration effect. The brake block and the assembled control connection device are located on both sides of the brake disc. In the brake caliper bracket, it is installed on the part that needs to be braked during use. It is generally used for driving brakes, and also used for emergency braking and parking brakes; after production, the brake caliper needs to be tested and tested. Only qualified ones can be put into use.
制动夹钳的检测装置在检测制动效果时,通过检测接触面的压力与制动时间进行判断制动夹钳的制动性能,但是检测制动的过程中,每个时刻的制动效果都是不同的,现有的检测结果时制动整个过程的平均制性能,容易产生制动检测的单一性结果,造成误差较大的问题。The detection device of the brake caliper judges the braking performance of the brake caliper by detecting the pressure of the contact surface and the braking time when detecting the braking effect, but during the detection of the braking process, the braking effect at each moment They are all different. The existing detection results are the average braking performance of the entire braking process, which is prone to produce a single result of braking detection, resulting in a problem of large errors.
实用新型内容Utility model content
本实用新型的目的在于提供一种制动夹钳检测装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a brake caliper detection device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种制动夹钳检测装置,包括检测固定座,所述检测固定座呈L形,所述检测固定座的直角侧表面设置有固定板,所述固定板内部横向贯穿设置有安装螺栓,所述安装螺栓侧表面固定板一侧设置有固定制动块,所述检测固定座上表面一侧设置有固定支架,所述固定支架内部安装有伺服电机,所述固定制动块一侧设置有活动制动块,所述固定制动块一侧表面设置有荧光传感器,所述检测固定座上端设置有窄径液压缸,所述窄径液压缸内部设置有窄径活塞,所述窄径活塞顶端设置有受压板,所述受压板顶端设置有压力传感器。In order to achieve the above purpose, the utility model provides the following technical solutions: a brake caliper detection device, including a detection fixing seat, the detection fixing seat is L-shaped, and the right-angled side surface of the detection fixing seat is provided with a fixing plate, A mounting bolt is arranged transversely through the inside of the fixing plate, a fixed brake block is arranged on one side of the fixing plate on the side surface of the fixing bolt, a fixing bracket is arranged on the upper surface side of the detection fixing seat, and a fixing bracket is installed inside the fixing bracket. Servo motor, one side of the fixed brake block is provided with a movable brake block, the surface of one side of the fixed brake block is provided with a fluorescent sensor, the upper end of the detection fixing seat is provided with a narrow-diameter hydraulic cylinder, and the narrow-diameter hydraulic cylinder A narrow diameter piston is arranged inside the cylinder, a pressure receiving plate is arranged at the top of the narrow diameter piston, and a pressure sensor is arranged at the top of the pressure receiving plate.
优选的,所述安装螺栓的螺纹端表面设置有滑杆,所述滑杆远离安装螺栓的一端表面设置有螺纹头,所述螺纹头外侧壁设置有组装螺母。Preferably, a slide bar is provided on the surface of the threaded end of the installation bolt, a thread head is provided on the surface of the end of the slide bar away from the installation bolt, and an assembly nut is provided on the outer wall of the thread head.
优选的,所述活动制动块的一侧表面设置有宽径活塞,所述宽径活塞外侧壁设置有宽径液压缸,所述宽径液压缸一端插接有空心螺栓,所述窄径液压缸与空心螺栓之间设置有导液管。Preferably, one side surface of the movable brake block is provided with a wide-diameter piston, and the outer wall of the wide-diameter piston is provided with a wide-diameter hydraulic cylinder, and a hollow bolt is inserted into one end of the wide-diameter hydraulic cylinder. A catheter is arranged between the hydraulic cylinder and the hollow bolt.
优选的,所述伺服电机输出端设置有轮毂组件,所述轮毂组件一侧表面设置有制动盘,所述制动盘与轮毂组件插接。Preferably, the output end of the servo motor is provided with a hub assembly, and a brake disc is provided on one side of the hub assembly, and the brake disc is plugged into the hub assembly.
优选的,所述制动盘一端轮毂组件的一侧表面设置有固定螺盘,所述固定螺盘与轮毂组件的轴心共线。Preferably, one side surface of the hub assembly at one end of the brake disc is provided with a fixing screw, and the fixing screw is collinear with the axis of the hub assembly.
优选的,所述固定螺盘的侧壁表面设置有荧光带,所述荧光带以固定螺盘的轴心为圆心呈环形矩阵排布。Preferably, fluorescent strips are provided on the surface of the side wall of the fixed screw, and the fluorescent strips are arranged in a circular matrix with the axis of the fixed screw as the center.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本制动夹钳检测装置,通过设置窄径液压缸、窄径活塞、压力传感器和荧光传感器,检测时通过对压力传感器施压,将受压板下压后窄径活塞在窄径液压缸中下压,而后将同样的压强传送到宽径活塞表面,使得宽径活塞推动活动制动块挤压接触制动盘,进而达到模拟刹车的效果,通过固定螺盘侧表面的荧光带转动时被固定制动板一侧表面的荧光传感器接收,达到灵活检测制动盘旋转速度的目的,从而精准检测制动装置的制动减速效果。1. The brake caliper detection device is equipped with a narrow-diameter hydraulic cylinder, a narrow-diameter piston, a pressure sensor and a fluorescent sensor. When testing, by applying pressure to the pressure sensor, the narrow-diameter piston is pressed down by the pressure plate in the narrow-diameter hydraulic pressure. The cylinder is pressed down, and then the same pressure is transmitted to the surface of the wide-diameter piston, so that the wide-diameter piston pushes the movable brake block to squeeze and contact the brake disc, thereby achieving the effect of simulating braking. The fluorescent belt on the side surface of the fixed screw disk rotates The time is received by the fluorescent sensor on one side of the fixed brake plate to achieve the purpose of flexibly detecting the rotation speed of the brake disc, so as to accurately detect the braking deceleration effect of the brake device.
2、本制动夹钳检测装置,通过设置轮毂组件、制动盘和固定螺盘,检测制动夹钳时将轮毂组件与制动盘组装后可以通过伺服电机提供动力,调节转速,从而达到提供不同转速检测制动效果的目的,并且固定螺盘进行稳定组装,通过多种转速的制动达到检测结果的均衡性。2. The brake caliper detection device, by setting the hub assembly, the brake disc and the fixed screw disc, can provide power through the servo motor after assembling the hub assembly and the brake disc when testing the brake caliper, and adjust the speed, so as to achieve It provides the purpose of detecting the braking effect at different speeds, and the fixed screw disk is stably assembled, and the balance of the detection results is achieved through braking at various speeds.
附图说明Description of drawings
图1为本实用新型的整体结构正剖图;Fig. 1 is the front sectional view of the overall structure of the utility model;
图2为本实用新型的整体结构侧视图;Fig. 2 is the overall structure side view of the utility model;
图3为本实用新型的制动盘结构组装图;Fig. 3 is the structural assembly diagram of the brake disc of the present invention;
图4为本实用新型的图1中A部结构放大图。Fig. 4 is an enlarged view of the structure of part A in Fig. 1 of the present utility model.
图中:1、检测固定座;2、固定板;3、安装螺栓;4、固定制动块;5、导液管;6、固定支架;7、伺服电机;31、滑杆;32、螺纹头;33、组装螺母;41、活动制动块;42、宽径活塞;43、宽径液压缸;44、空心螺栓;45、荧光传感器;51、窄径液压缸;52、窄径活塞;53、受压板;54、压力传感器;71、轮毂组件;72、制动盘;73、固定螺盘;74、荧光带。In the figure: 1. Detection fixing seat; 2. Fixing plate; 3. Mounting bolt; 4. Fixing brake block; 5. Catheter; 6. Fixing bracket; 7. Servo motor; 31. Slide bar; 33. Assembly nut; 41. Movable brake block; 42. Wide-diameter piston; 43. Wide-diameter hydraulic cylinder; 44. Hollow bolt; 45. Fluorescence sensor; 51. Narrow-diameter hydraulic cylinder; 52. Narrow-diameter piston; 53. Pressure plate; 54. Pressure sensor; 71. Hub assembly; 72. Brake disc; 73. Fixed screw disc; 74. Fluorescent tape.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by ", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to Specific orientation configurations and operations, therefore, should not be construed as limitations on the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
如图1至图4所示,本实施例制动夹钳检测装置,包括检测固定座1,检测固定座1呈L形,检测固定座1的直角侧表面设置有固定板2,固定按用于固定待检测的制动夹钳的位置,便于检测时稳定精准的进行判断,固定板2内部横向贯穿设置有安装螺栓3,安装螺栓3侧表面固定板2一侧设置有固定制动块4,固定制动块4与检测固定座1的位置相对固定,检测固定座1上表面一侧设置有固定支架6,固定支架6内部安装有伺服电机7,伺服电机7由外部控制电路进行控制,固定制动块4一侧设置有活动制动块41,固定制动块4一侧表面设置有荧光传感器45,荧光传感器45能够感应荧光带74的经过时间点,达到通过荧光带74经过荧光传感器45扫描位置的时间判断制动盘72的转动速度,检测固定座1上端设置有窄径液压缸51,窄径液压缸51内部设置有窄径活塞52,窄径活塞52顶端设置有受压板53,受压板53顶端设置有压力传感器54,压力传感器54表面进行施压可以精准显示施压大小对制动速度的影响,活动制动块41的一侧表面设置有宽径活塞42,宽径活塞42外侧壁设置有宽径液压缸43,宽径液压缸43一端插接有空心螺栓44,窄径液压缸51与空心螺栓44之间设置有导液管5,宽径液压缸43与窄径液压缸51之间的液体表面压强相同,因此窄径液压缸51的窄径活塞52受压的同时宽径液压缸43的宽径活塞42也会收到压强推动,从而达到推动活动制动块41的效果。As shown in Figures 1 to 4, the brake caliper detection device of this embodiment includes a
具体的,安装螺栓3的螺纹端表面设置有滑杆31,滑杆31远离安装螺栓3的一端表面设置有螺纹头32,螺纹头32外侧壁设置有组装螺母33,安装螺栓3的螺纹端加固了固定制动块4的位置并且滑杆31与滑动制动块插接,起到导向作用。Specifically, the surface of the threaded end of the mounting
进一步的,伺服电机7输出端设置有轮毂组件71,轮毂组件71一侧表面设置有制动盘72,制动盘72与轮毂组件71插接,制动盘72一端轮毂组件71的一侧表面设置有固定螺盘73,固定螺盘73与轮毂组件71的轴心共线,通过伺服电机7控制制动盘72的转速。Further, the output end of the
更进一步的,固定螺盘73的侧壁表面设置有荧光带74,荧光带74以固定螺盘73的轴心为圆心呈环形矩阵排布,荧光带74随固定螺盘73转动的同时路径上的一点被荧光传感器45感应到,以此度量制动盘72的转动速度。Furthermore, the surface of the side wall of the fixed
本实施例的使用方法为:使用检测装置检测制动夹钳时,先将制动夹钳通过安装螺栓3组装固定在检测固定座1的固定板2上,而后通过伺服电机7调节制动盘72的转速,再然后通过对压力传感器54施压,将受压板53下压后窄径活塞52在窄径液压缸51中下压,而后将同样的压强传送到宽径活塞42表面,使得宽径活塞42推动活动制动块41挤压接触制动盘72,进而达到模拟刹车的效果,最后通过固定螺盘73侧表面的荧光带74转动时被固定制动板一侧表面的荧光传感器45接收,达到灵活检测制动盘72旋转速度的目的。The method of use in this embodiment is: when using the detection device to detect the brake caliper, first assemble and fix the brake caliper on the fixing
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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