CN219254515U - Barrel cutting system and engineering machinery production line - Google Patents
Barrel cutting system and engineering machinery production line Download PDFInfo
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- CN219254515U CN219254515U CN202320277129.1U CN202320277129U CN219254515U CN 219254515 U CN219254515 U CN 219254515U CN 202320277129 U CN202320277129 U CN 202320277129U CN 219254515 U CN219254515 U CN 219254515U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 182
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000006073 displacement reaction Methods 0.000 claims abstract description 27
- 238000013519 translation Methods 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 239000000356 contaminant Substances 0.000 claims description 2
- 238000011109 contamination Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 239000000428 dust Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
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Abstract
The utility model belongs to the field of engineering machinery production, and discloses a barrel cutting system and an engineering machinery production line, wherein the barrel cutting system comprises: the displacement mechanism is used for driving the cylinder to displace; the cutting mechanism comprises a cutting gun and a cutting robot for controlling the cutting gun; the laser sensor is arranged on the cutting robot and is used for carrying out laser scanning locating on the cylinder so as to generate cylinder position information; and the controller is respectively communicated with the cutting robot and the laser sensor, and can rectify the pre-stored cutting path according to the cylinder position information to generate a target cutting path and control the cutting robot to control the cutting gun to cut on the cylinder according to the target cutting path. The utility model is beneficial to realizing the automatic cutting of the barrel component in the engineering machinery, ensures higher cutting accuracy, eliminates the size error of the notch, improves the quality and the operation efficiency of the cutting surface and meets the cutting processing requirement of the barrel.
Description
Technical Field
The utility model relates to the technical field of engineering machinery production, in particular to a cylinder cutting system and an engineering machinery production line.
Background
The metal cylinder is one of the basic components of a part of engineering machinery, and usually the cylinder needs to be cut to form a notch, and can be inserted into a corresponding assembly for welding and forming. Therefore, for the cutting processing of the notch of the barrel, the accuracy is required to be controlled within a preset range, the barrel can be inserted into the assembly through the notch in an aligned mode, and the fact that the size of a gap between the notch and the assembly is kept consistent at each welding position is guaranteed.
At present, the industry has no automatic cutting technology of the cylinder temporarily, and a mode of cutting after marking by manual scribing is mainly adopted, however, the cutting accuracy of the mode is low, so that errors exist in the size of a notch of the cylinder, the quality of a notch edge cutting surface is low, and the inserting and welding requirements of the cylinder are difficult to meet.
Disclosure of Invention
In order to overcome at least one defect or deficiency in the prior art, the utility model provides a cylinder cutting system and an engineering machinery production line, which are beneficial to realizing automatic cutting of cylinder components in engineering machinery, ensuring higher cutting accuracy, eliminating notch size errors, improving quality and operation efficiency of a cutting surface and meeting cutting processing requirements of a cylinder.
To achieve the above object, a first aspect of the present utility model provides a barrel cutting system comprising:
the displacement mechanism is used for driving the cylinder to displace;
the cutting mechanism comprises a cutting gun and a cutting robot for controlling the cutting gun;
the laser sensor is arranged on the cutting robot and is used for carrying out laser scanning locating on the cylinder body so as to generate cylinder body position information; and
and the controller is respectively communicated with the cutting robot and the laser sensor, can rectify a pre-stored cutting path according to the cylinder position information to generate a target cutting path, and controls the cutting robot to control the cutting gun to cut on the cylinder according to the target cutting path.
Optionally, the mechanism that shifts includes the machine body that shifts, detachably set up follow-up frock on the machine body that shifts and set up shift on the machine body and be used for locking follow-up frock's locking structure, follow-up frock is including being used for bearing the frock platform of barrel and setting up on the frock platform and be used for the clamping frock clamping assembly of barrel.
Optionally, the tooling clamping assembly includes:
the T-shaped sliding grooves are radially arranged on the tool platform;
the clamping pieces can respectively move along the T-shaped sliding grooves; and
the T-shaped bolt assemblies are respectively in sliding fit with the T-shaped sliding grooves and respectively penetrate through the clamping pieces.
Optionally, the positioner main part includes support, upset seat, revolving seat, tilting mechanism and rotation mechanism, tilting mechanism sets up the support with between the upset seat, rotation mechanism sets up the upset seat with between the revolving seat, follow-up frock detachably sets up on the revolving seat.
Optionally, the barrel cutting system further comprises a robot displacement mechanism for driving the cutting robot to displace overall.
Optionally, the robot displacement mechanism includes ground track, can be in translation pedestal on the ground track, set up the lift track on the translation pedestal and can be in the elevating movement's on the lift track brace table, cutting robot supports on the brace table.
Optionally, the barrel cutting system further comprises a teaching panel in communication with the controller and for programmed entry of the pre-stored cutting path.
Optionally, the barrel cutting system further comprises a dirt removal device for handling dirt generated during cutting.
Optionally, the barrel cutting system further comprises an anti-collision device disposed on the cutting robot and in communication with the controller.
The second aspect of the utility model provides an engineering machinery production line, which comprises the cylinder cutting system.
Through the technical scheme, the barrel cutting system can utilize the cutting robot of the cutting mechanism to control the cutting gun to cut and process the barrel on the deflection mechanism, when the cutting system is matched with the controller to operate, the controller can be used for controlling the cutting robot to control the cutting gun according to the pre-stored cutting route so as to realize automatic cutting of the barrel, and meanwhile, the pre-stored cutting route of the controller can be updated to be the target cutting route according to the actual working condition by matching with the use of the laser sensor so as to ensure the cutting accuracy, so that the dimensional error of the notch of the barrel can be eliminated, the cutting effect of the cutting gun is better, the quality of a cutting surface is improved, the system is beneficial to improving the efficiency of cutting operation, and the finished product quality is high so that the follow-up processing requirement can be met.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the description serve to explain, without limitation, the utility model. In the drawings:
FIG. 1 is a schematic view of a barrel cutting system according to an embodiment of the present utility model, wherein a displacement mechanism is clamped with a barrel;
FIG. 2 is a schematic view of a cutting mechanism of the barrel cutting system of FIG. 1 provided with a laser sensor;
FIG. 3 is a schematic view of a indexing mechanism of the barrel cutting system of FIG. 1;
fig. 4 is a schematic view of a robotic displacement mechanism of the barrel cutting system of fig. 1.
Reference numerals illustrate:
1. position changing mechanism 2 cutting gun
3. Cutting robot 4 laser sensor
5. Controller 6 robot displacement mechanism
7. Anti-collision device for teaching panel 8
11. Displacement machine main body 12 accompanying tool
61. Ground rail 62 translation seat body
63. Lifting rail 64 supporting table
111. Support 112 overturning seat
113. Rotary base 114 turnover mechanism
121. Tooling platform 122 and T type chute
A cylinder
Detailed Description
The following describes the detailed implementation of the embodiments of the present utility model with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
In the embodiments of the present utility model, unless otherwise indicated, terms of orientation such as "upper, lower, top, bottom" or "upper, lower, top, bottom" are used generally with respect to the orientation shown in the drawings or with respect to the positional relationship of the various components with respect to one another in the vertical, vertical or gravitational directions.
The utility model will be described in detail below with reference to the drawings in connection with exemplary embodiments.
As shown in fig. 1 to 4, a first exemplary embodiment of the present utility model provides a barrel cutting system, which mainly includes: a displacement mechanism 1, a cutting mechanism, a laser sensor 4 and a controller 5.
The displacement mechanism 1 is used for driving the cylinder to displace, that is, the displacement mechanism 1 can bear the cylinder and respectively adjust the direction of the cylinder and the direction of the cylinder opening to a position and an angle which are convenient for processing.
The cutting mechanism includes cutting gun 2 and cutting robot 3, and this cutting robot 3 can control cutting gun 2 to make cutting gun 2 can remove in certain spatial range, when cutting, cutting robot 3 drives cutting gun 2 and remove to the cutting position of barrel on, more specifically, cutting robot 3 drives cutting gun 2 and is close to the barrel, and controls the rifle head of cutting gun 2 and cut in the cutting position on the barrel.
The laser sensor 4 is provided on the cutting robot 3 and is used for performing laser scanning locating on the cylinder to generate cylinder position information. Specifically, the laser sensor 4 is disposed on the cutting robot 3, so that the laser sensor 4 and the cutting gun 2 can be moved synchronously, when cutting is performed, the cutting robot 3 drives the laser sensor 4 and the cutting gun 2 to be close to the cylinder synchronously, at this time, the cylinder can be in the scanning range of the laser sensor 4, and effective cylinder position information can be generated after the scanning is completed.
The controller 5 is respectively in communication with the cutting robot 3 and the laser sensor 4, and is capable of rectifying a pre-stored cutting path according to cylinder position information to generate a target cutting path, and controlling the cutting robot 3 to control the cutting gun 2 to cut on the cylinder according to the target cutting path.
According to the technical scheme, the cutting robot of the cutting mechanism is utilized to control the cutting gun to cut and process the cylinder on the displacement mechanism, when the cutting robot is matched with the controller to operate, the controller can be utilized to control the cutting robot to control the cutting gun according to the pre-stored cutting route so as to realize automatic cutting of the cylinder, meanwhile, the pre-stored cutting route of the controller can be updated to be a target cutting route according to the actual working condition by matching with the use of the laser sensor so as to ensure the cutting accuracy, so that the dimensional error of a notch of the cylinder can be eliminated, the cutting effect of the cutting gun is better, the quality of a cutting surface is improved, the system is beneficial to improving the efficiency of cutting operation, and the finished product quality is high so as to meet the subsequent processing requirements.
In one embodiment, the displacement mechanism 1 includes a displacement machine body 11, a follower fixture 12 and a locking structure, where the follower fixture 12 is detachably disposed on the displacement machine body 11, and the locking structure is disposed on the displacement machine body 11 and is used for locking the follower fixture 12, and the locking structure may be a detachable structure such as a hydraulic lock, so that the follower fixture 12 can be quickly installed or detached.
The follower fixture 12 comprises a fixture platform 121 for bearing the cylinder and a fixture clamping assembly arranged on the fixture platform 121 and used for clamping the cylinder. Specifically, the fixture platform 121 can be fixedly installed on the positioner body 11 through the locking structure, when the fixture platform 121 bears the cylinder, the fixture clamping assembly can clamp the cylinder, so that the cylinder is fixed on the fixture platform 121, and meanwhile, the positioner body 11 can drive the fixture platform 121 to move, so that the cylinder can be driven to displace, and the cutting mechanism can conveniently cut the cylinder.
Further, the tooling clamping assembly includes a plurality of T-shaped runners 122, a plurality of clamping members, and a plurality of T-bolt assemblies. The plurality of T-shaped sliding grooves 122 are radially arranged on the tooling platform 121, the plurality of clamping pieces can respectively move along the plurality of T-shaped sliding grooves 122, and the plurality of T-shaped bolt assemblies respectively form sliding fit with the plurality of T-shaped sliding grooves 122 and respectively penetrate through the plurality of clamping pieces. That is, each clamping member can be driven by a corresponding T-bolt assembly to displace along each T-shaped chute 122, and a plurality of clamping members can jointly form a barrel clamping device around the radiation center of the plurality of T-shaped chutes 122. Thus, when the plurality of clamping members move in a direction approaching the radiation center, the clamping range of the barrel clamping device is gradually reduced; when the clamping pieces move in the direction away from the radiation center, the clamping range is gradually enlarged, so that the cutting device can be suitable for cylinders with various specifications to perform cutting operation, and the universality of the system is greatly enhanced. Simultaneously, can lock clamping piece on frock platform 121 through T type bolt assembly for a plurality of clamping pieces are fixed in frock platform 121 after removing the adjustment position, in order to press from both sides the tight spacing to the barrel.
In one embodiment, the positioner body 11 includes a support 111, a flipping base 112, a swivel base 113, a flipping mechanism 114, and a swivel mechanism, the flipping mechanism 114 being disposed between the support 111 and the flipping base 112, the swivel mechanism being disposed between the flipping base 112 and the swivel base 113. Specifically, the turning mechanism 114 and the turning mechanism may be motor devices, the support 111 may be fixedly mounted on the ground or other fixed surfaces, the turning seat 112 is rotatably connected with the support 111 through the turning mechanism 114, the turning seat 113 is rotatably connected with the turning seat 112 through the turning mechanism, and meanwhile, the follower fixture 12 is fixedly mounted on the turning seat 113 through a locking structure. Thus, the turnover seat 112 can be driven to rotate around the horizontal axis direction by the turnover mechanism 114, so that the nozzle orientation of the cylinder body on the follower fixture 12 can be adjusted, for example, the nozzle orientation can be changed from the vertical direction to the horizontal direction. And secondly, the rotary seat 113 can be driven to rotate around the axis direction of the rotary seat by the rotary mechanism, so that the cylinder body on the follower fixture 12 can rotate along the circumferential direction of the rotary seat, and the cutting position on the cylinder body can be moved to the working range of the cutting mechanism. In addition, the follower fixture 12 is detachably arranged on the rotary seat 113, for example, the follower fixture 12 is connected and locked with the rotary seat 113 through a hydraulic lock, and the hydraulic lock is only required to be released when the hydraulic lock is detached to separate the follower fixture 12 from the rotary seat 113.
In one embodiment, the barrel cutting system further comprises a robot displacement mechanism 6 for driving the overall displacement of the cutting robot 3. Specifically, the robot displacement mechanism 6 may be a universal vehicle or a ground rail type translation device or the like, and the displacement of the robot displacement mechanism 6 can be converted into the displacement of the cutting robot 3 by mounting the cutting robot 3 on the robot displacement mechanism 6, so that the cutting operation range of the cutting robot 3 can be greatly increased, and the practicability of the system is greatly enhanced.
In one embodiment, the robot displacement mechanism 6 includes a ground track 61, a translation seat 62 capable of translating on the ground track 61, a lifting track 63 disposed on the translation seat 62, and a support table 64 capable of lifting on the lifting track 63, and the cutting robot 3 is supported on the support table 64, in other words, the cutting robot 3 can move along the extending direction of the ground track 61 and the extending direction of the lifting track 63 under the driving of the translation seat 62 and the support table 64, so that the position of the cutting robot 3 relative to the cylinder can be adjusted, and the working range of the cutting robot is greatly increased, so that the cutting robot 3 can control the cutting gun 2 to cut cylinders with different distances.
In one embodiment, the barrel cutting system further comprises a teaching panel 7 which is communicated with the controller 5 and is used for programming and inputting a pre-stored cutting path, so that when cutting operation is performed, an operator can manually edit related information of the pre-stored cutting path on the teaching panel 7 and transmit the information to the controller 5, so that the controller 5 generates a program of the pre-stored cutting path, and then the cutting robot 3 can be controlled to control the cutting gun 2 to cut the barrel according to the pre-stored cutting path, thereby realizing automatic cutting of the barrel, reducing labor intensity and greatly improving operation efficiency.
In one embodiment, the barrel cutting system further comprises a de-contamination device for handling contaminants generated during the cutting process. Because the pollutant that the cutting process produced is mainly dust, therefore, can set up this scrubbing device as dust collector, for example can set up dust excluding hood and dust catcher, wholly surround barrel cutting system through the dust excluding hood to in absorbing and collecting the garbage collection device with the dust in the dust excluding hood through the dust catcher, thereby reducible pollutant is leaked, guarantees that the production line workshop is clean.
In one embodiment, the barrel cutting system further includes an anti-collision device 8 disposed on the cutting robot 3 and in communication with the controller 5, where the anti-collision device 8 may be a sensing device such as a pressure sensor or an infrared sensor, and information of a contact condition between the cutting robot 3 and an external object may be obtained in real time through the anti-collision device 8, when the cutting robot 3 collides with the external object, for example, a barrel or an operator, the anti-collision device 8 may send a collision signal to the controller 5 in real time, and the controller 5 immediately controls the cutting robot 3 to stop moving after receiving the signal, so as to implement emergency braking, thereby ensuring safety of equipment and personnel and improving operation safety.
The second exemplary embodiment of the present utility model provides an engineering machine production line, which includes the above-mentioned cylinder cutting system, and obviously, the engineering machine production line has all technical effects brought by the cylinder cutting system, so that the description thereof will not be repeated here. .
The foregoing details of the optional implementation of the embodiment of the present utility model have been described in detail with reference to the accompanying drawings, but the embodiment of the present utility model is not limited to the specific details of the foregoing implementation, and various simple modifications may be made to the technical solution of the embodiment of the present utility model within the scope of the technical concept of the embodiment of the present utility model, and these simple modifications all fall within the protection scope of the embodiment of the present utility model.
In addition, the specific features described in the foregoing embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further.
In addition, any combination of various embodiments of the present utility model may be performed, so long as the concept of the embodiments of the present utility model is not violated, and the disclosure of the embodiments of the present utility model should also be considered.
Claims (10)
1. A barrel cutting system, the barrel cutting system comprising:
the displacement mechanism (1) is used for driving the cylinder body to displace;
the cutting mechanism comprises a cutting gun (2) and a cutting robot (3) for controlling the cutting gun (2);
a laser sensor (4) which is arranged on the cutting robot (3) and is used for carrying out laser scanning locating on the cylinder body so as to generate cylinder body position information; and
the controller (5) is respectively communicated with the cutting robot (3) and the laser sensor (4), can rectify a pre-stored cutting path according to the cylinder position information to generate a target cutting path, and controls the cutting robot (3) to control the cutting gun (2) to cut on the cylinder according to the target cutting path.
2. The barrel cutting system according to claim 1, wherein the indexing mechanism (1) comprises an indexer body (11), a follower fixture (12) detachably arranged on the indexer body (11), and a locking structure arranged on the indexer body (11) and used for locking the follower fixture (12), the follower fixture (12) comprising a fixture platform (121) for carrying the barrel and a fixture clamping assembly arranged on the fixture platform (121) and used for clamping the barrel.
3. The barrel cutting system of claim 2, wherein the tooling clamp assembly comprises:
the T-shaped sliding grooves (122) are radially arranged on the tool platform (121);
a plurality of clamping members capable of being displaced along a plurality of T-shaped slide grooves (122), respectively; and
the T-shaped bolt assemblies are respectively in sliding fit with the T-shaped sliding grooves (122) and respectively penetrate through the clamping pieces.
4. The barrel cutting system according to claim 2, wherein the positioner body (11) includes a support (111), a turnover seat (112), a rotary seat (113), a turnover mechanism (114), and a rotary mechanism, the turnover mechanism (114) being disposed between the support (111) and the turnover seat (112), the rotary mechanism being disposed between the turnover seat (112) and the rotary seat (113), the follower fixture (12) being detachably disposed on the rotary seat (113).
5. The barrel cutting system according to claim 1, further comprising a robot displacement mechanism (6) for driving the cutting robot (3) to displace as a whole.
6. The barrel cutting system according to claim 5, wherein the robot displacement mechanism (6) includes a ground rail (61), a translation seat (62) translatable on the ground rail (61), a lifting rail (63) provided on the translation seat (62), and a support table (64) liftable and movable on the lifting rail (63), the cutting robot (3) being supported on the support table (64).
7. The barrel cutting system according to claim 1, further comprising a teaching panel (7) in communication with the controller (5) for programming the pre-stored cutting path.
8. The barrel cutting system of claim 1, further comprising a de-contamination device for handling contaminants generated during cutting.
9. The barrel cutting system according to claim 1, further comprising an anti-collision device (8) provided on the cutting robot (3) and in communication with the controller (5).
10. A work machine production line, characterized in that it comprises a cylinder cutting system according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320277129.1U CN219254515U (en) | 2023-02-21 | 2023-02-21 | Barrel cutting system and engineering machinery production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320277129.1U CN219254515U (en) | 2023-02-21 | 2023-02-21 | Barrel cutting system and engineering machinery production line |
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| Publication Number | Publication Date |
|---|---|
| CN219254515U true CN219254515U (en) | 2023-06-27 |
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ID=86855077
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320277129.1U Active CN219254515U (en) | 2023-02-21 | 2023-02-21 | Barrel cutting system and engineering machinery production line |
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| Country | Link |
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| CN (1) | CN219254515U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532822A (en) * | 2023-07-06 | 2023-08-04 | 宏晟激光技术(佛山)有限公司 | Double-robot-coordinated laser cutting method and equipment for metal special-shaped tube |
-
2023
- 2023-02-21 CN CN202320277129.1U patent/CN219254515U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532822A (en) * | 2023-07-06 | 2023-08-04 | 宏晟激光技术(佛山)有限公司 | Double-robot-coordinated laser cutting method and equipment for metal special-shaped tube |
| CN116532822B (en) * | 2023-07-06 | 2023-09-26 | 宏晟激光技术(佛山)有限公司 | Double-robot-coordinated laser cutting method and equipment for metal special-shaped tube |
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