CN219254337U

CN219254337U - Numerical control template saw for producing multi-specification aluminum templates

Info

Publication number: CN219254337U
Application number: CN202320893491.1U
Authority: CN
Inventors: 侯军强; 刘怡力; 郭晨霄; 董书发; 王晓毅
Original assignee: Shanxi Construction Investment Construction Industry Co ltd
Current assignee: Shanxi Construction Investment Construction Industry Co ltd
Priority date: 2023-04-20
Filing date: 2023-04-20
Publication date: 2023-06-27
Anticipated expiration: 2033-04-20

Abstract

The application discloses numerical control template saw is used in production of many specifications aluminum mould board relates to aluminum mould board production facility technical field, including semi-manufactured goods transfer chain, semi-manufactured goods transfer chain's input is provided with location cutting assembly, location cutting assembly keeps away from semi-manufactured goods transfer chain's one end is provided with prototype material transfer chain, prototype material transfer chain's top is provided with linear slide rail, linear slide rail's lateral wall is provided with pay-off frame diagonal rack, prototype material transfer chain's top has pay-off clamping assembly through linear slide rail sliding connection, prototype material is provided with pay-off frame propulsion unit on the transfer chain near pay-off clamping assembly's one side, prototype material is provided with jacking clamping assembly near location cutting assembly's one side on the transfer chain, location cutting assembly's one side is provided with the sack cleaner. The aluminum template with various length specifications and width specifications can be produced by one machine, the processing efficiency is improved, the safety risk of workers is reduced, and the empty rate of equipment is reduced.

Description

Numerical control template saw for producing multi-specification aluminum templates

Technical Field

The application relates to the technical field of aluminum template production equipment, in particular to a numerical control template saw for producing a multi-specification aluminum template.

Background

The aluminum template is called as the aluminum alloy template for building, and is a new generation template system appearing after the wood template and the steel template. The aluminum template performs three-dimensional imaging on the whole building at the beginning of design, so that the construction problem is exposed when the aluminum template is built, the construction problem is avoided, and the construction progress is quickened. The aluminum profile is extruded by special equipment and can be freely combined according to different structural sizes. Design development and construction application of aluminum templates, including building materials and manual arrangement, are greatly saved. Sawing operations are required during the production of aluminum templates.

In the past, the sawing machine has a plurality of digital display or automatic sizing sawing machines, and each time the section bar is cut once, the semi-finished product which is saw cut is taken away manually, and then the rest half of the section bar is pushed into the machine by workers. When saw cuts different width, the specification influence of machine when dispatching from the factory is great, only saw cuts the aluminium alloy of specific width, can't in time satisfy the needs when aluminium alloy width changes. The sawing efficiency is lower, and most of common motors drive the saw blade through the belt, and the large saw blade is easy to wear due to the fact that the saw blade jumps. The adopted feeding device is a common cylinder, the cutting speed is unstable, the surface of a saw cut workpiece is rough, no waste recycling device exists in the saw cutting process, and aluminum scraps and aluminum powder fly everywhere during saw cutting, so that the working environment is severe.

Disclosure of Invention

In order to solve the problem that the conventional sawing machine meets the requirements when sawing the sectional materials with different widths, the application provides a numerical control template saw for producing multi-specification aluminum templates.

The application provides a numerical control template saw is used in production of many specifications aluminum mould board adopts following technical scheme: the utility model provides a numerical control template saw is used in production of many specifications aluminium template, includes semi-manufactured goods transfer chain, semi-manufactured goods transfer chain's input is provided with location cutting assembly, location cutting assembly keeps away from semi-manufactured goods transfer chain's one end is provided with the prototype material transfer chain, prototype material transfer chain's top is provided with linear slide rail, linear slide rail's lateral wall is provided with pay-off frame diagonal rack, prototype material transfer chain's top is provided with pay-off clamping assembly through linear slide rail sliding connection, prototype material is provided with pay-off frame propulsion unit on the transfer chain near pay-off clamping assembly's one side, prototype material is provided with jacking clamping assembly near location cutting assembly's one side on the transfer chain, location cutting assembly's one side is provided with the sack cleaner.

Optionally, the location cutting assembly includes the sawing machine body, be provided with translation saw bit spare on the sawing machine body, the one end of translation saw bit spare is provided with saw bit propulsion cylinder and saw bit propulsion oil pressure balance cylinder, the fixed backup pad that is provided with in top of sawing machine body, upward be provided with the section bar that runs through in the backup pad and compress tightly the cylinder, the flexible end in below that the section bar compressed tightly the cylinder is provided with saw cuts the clamp plate, saw cut the bottom of clamp plate and be provided with hard rubber pad, upward the backup pad is located the section bar and compresses tightly the cylinder both sides and be provided with linear bearing, the linear bearing middle is provided with the bottom and saw cuts the linear guide arm that the clamp plate meets, the top of sawing machine body is provided with the horizontal fixed cylinder of section bar.

Based on the technical characteristics, the saw blade pushing oil pressure balance cylinder controls the translation saw blade piece to translate so as to realize sawing operation, and the section bar compacting cylinder controls the sawing pressing plate to move downwards so as to compact the section bar, thereby facilitating cutting.

Optionally, the positioning and cutting assembly further comprises a dust cover and a dust cover below the translational saw blade piece, wherein the dust cover is connected with the inlet of the bag-type dust remover.

Based on the technical characteristics, the dust cover reduces the flying of the scraps in the sawing process, and the scraps are collected by the dust cover and then enter the bag-type dust collector, so that the scattering of the scraps in the sawing process is reduced.

Optionally, pay-off clamping assembly includes the fixed lower carriage, and the fixed lower carriage cup joints in the outside of linear slide rail, the top slip of fixed lower carriage is provided with the removal upper bracket, the top of fixed lower carriage is provided with walking servo motor, walking servo motor's output meshes with the pay-off rack diagonal rack mutually, the lateral wall of removing the upper bracket is provided with left and right direction control servo motor, the top of removing the upper bracket is provided with the lift cylinder, the bottom flexible end of lift cylinder is provided with the lift slider, the lift slider cup joints the extension pipe, the one end of extension pipe is provided with clamping jaw control cylinder, the one end that clamping jaw control cylinder was kept away from to the extension pipe is provided with the clamping jaw, be provided with the section bar inductor that targets in place on the clamping jaw.

Based on the technical characteristics, the walking servo motor controls the fixed lower bracket to move on the inclined rack of the feeding frame, the position of the feeding clamping assembly on the prototype conveying line is adjusted, the lifting cylinder controls the height position of the lifting sliding block so as to adjust the height of the clamping jaw, and the clamping jaw controls the clamping and opening of the clamping jaw of the cylinder.

Optionally, the pay-off frame advances the subassembly and includes the propulsion base of fixing on former section bar conveying line, the top of propulsion base is provided with the propulsion cylinder, the flexible end of propulsion cylinder is provided with the propulsion board.

Based on the technical characteristics, the pushing cylinder clamps the profile by shortening and controlling the pushing plate.

Optionally, jacking clamping assembly is including fixing the jacking support on former section bar conveying line, the lateral wall of jacking support is provided with the clamp cylinder, the flexible end of clamp cylinder is provided with the clamp roller, the opposite side ratio of jacking support is provided with the jacking cylinder, the top of jacking support is provided with the jacking pole.

Based on the technical characteristics, the clamping cylinder controls the clamping roller to lock the profile, and the jacking cylinder controls the jacking rod to move up and down so as to highly lift the profile.

Optionally, an electric control cabinet is arranged on the side part of the semi-finished product conveying line.

Based on the technical characteristics, the electric control cabinet is electrically connected with the electric devices in the positioning cutting assembly, the feeding clamping assembly, the feeding rack pushing assembly and the jacking clamping assembly for control.

In summary, the present utility model includes at least one of the following beneficial effects: the structure of this application can reach the aluminium template of a production multiple length specification, width specification, promotes machining efficiency and reduces workman's safe risk, reduces the purpose of equipment empty rate. The robot and manual feeding modes can be simultaneously met, a good scheme is provided for automatic transformation, meanwhile, purchasing of equipment with other specifications is effectively reduced, and requirements of enterprises and production cost are reduced.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is an enlarged view of a portion of the utility model at A of FIG. 1;

FIG. 3 is an enlarged view of a portion of the utility model at B of FIG. 1;

FIG. 4 is a schematic view of the positioning and cutting assembly of the present utility model;

FIG. 5 is a schematic view of the positioning and cutting assembly of the present utility model with the dust cap removed;

FIG. 6 is a schematic view of the structure of the feed clamping assembly of the present utility model in a clamping direction one;

FIG. 7 is a schematic view of the feed clamping assembly of the present utility model;

FIG. 8 is a schematic view of the structure of the feed clamping assembly of the present utility model in a second clamping direction;

FIG. 9 is a schematic view of the structure of the jacking clamp assembly of the present utility model;

fig. 10 is a schematic view of the structure of the lifting clamp assembly of the present utility model.

Reference numerals illustrate:

1. a semi-finished product conveying line; 2. positioning a cutting assembly; 201. a sawing machine body; 202. translating the saw blade member; 203. a blade pushing cylinder; 204. a saw blade pushing oil pressure balance cylinder; 205. a section bar compacting cylinder; 206. sawing the pressing plate; 207. a section bar transverse fixing cylinder; 208. a dust cover; 209. a dust collection cover; 210. an upper support plate; 211. a linear bearing; 212. a linear guide rod; 213. a hard rubber pad; 3. a prototype material conveying line; 4. a linear slide rail; 5. a feed clamping assembly; 501. fixing the lower bracket; 502. moving the upper support; 503. a walking servo motor; 504. controlling a servo motor in the left-right direction; 505. a lifting cylinder; 506. a lifting slide block; 507. an extension tube; 508. a clamping jaw control cylinder; 509. a clamping jaw; 510. a section bar in-place sensor; 6. a cradle propulsion assembly; 601. advancing the base; 602. a propulsion cylinder; 603. a propulsion plate; 7. jacking the clamping assembly; 701. jacking the bracket; 702. a clamping cylinder; 703. clamping rollers; 704. jacking the air cylinder; 705. a lifting rod; 8. a bag-type dust remover; 9. an electric control cabinet; 10. and a rack inclined rack.

Detailed Description

The utility model is described in further detail below with reference to fig. 1-10.

Referring to fig. 1-2, an embodiment of the present utility model is provided: the utility model provides a numerical control template saw is used in production of many specifications aluminium template, including semi-manufactured goods transfer chain 1, the input of semi-manufactured goods transfer chain 1 is provided with location cutting subassembly 2, the one end that location cutting subassembly 2 kept away from semi-manufactured goods transfer chain 1 is provided with prototype material transfer chain 3, the top of prototype material transfer chain 3 is provided with linear slide rail 4, the lateral wall of linear slide rail 4 is provided with pay-off rack 10, the top of prototype material transfer chain 3 has pay-off clamping assembly 5 through linear slide rail 4 sliding connection, the one side that is close to pay-off clamping assembly 5 on the prototype material transfer chain 3 is provided with pay-off rack propulsion subassembly 6, multiunit pay-off clamping assembly 5 and pay-off rack propulsion subassembly 6 make up evenly set up on prototype material transfer chain 3 with certain distance, one side that is close to location cutting subassembly 2 on the prototype material transfer chain 3 is provided with jacking clamping assembly 7, one side of location cutting subassembly 2 is provided with sack cleaner 8, the lateral part of semi-manufactured goods transfer chain 1 is provided with automatically controlled cabinet 9, automatically controlled cabinet 9 and location cutting subassembly 2, pay-off clamping assembly 5, electric appliance in pay-off rack propulsion subassembly 6 and the jacking clamping assembly 7 are controlled.

Referring to fig. 3, the feeding frame pushing assembly 6 includes a pushing base 601 fixed on the profile conveyor line 3, a pushing cylinder 602 is disposed at the top of the pushing base 601, and a pushing plate 603 is disposed at a telescopic end of the pushing cylinder 602. The pushing cylinder 602 clamps the profile by shortening the control pushing plate 603.

Referring to fig. 4-5, the positioning and cutting assembly 2 includes a sawing machine body 201, a translational saw blade member 202 is disposed on the sawing machine body 201, a saw blade pushing cylinder 203 and a saw blade pushing oil pressure balancing cylinder 204 are disposed at one end of the translational saw blade member 202, an upper support plate 210 is fixedly disposed at the top of the sawing machine body 201, a penetrating section bar compressing cylinder 205 is disposed on the upper support plate 210, a sawing press plate 206 is disposed at a telescopic end below the section bar compressing cylinder 205, a hard rubber pad 213 is disposed at the bottom of the sawing press plate 206, linear bearings 211 are disposed at two sides of the upper support plate 210 located on the section bar compressing cylinder 205, a linear guide rod 212 with a bottom connected with the sawing press plate 206 is disposed in the middle of the linear bearings 211, and a section bar transverse fixing cylinder 207 is disposed at the top of the sawing machine body 201. The saw blade pushing oil pressure balance cylinder 204 controls the translation saw blade piece 202 to translate to realize sawing operation, and the section bar compacting cylinder 205 controls the sawing pressing plate 206 to move downwards to compact the section bar to facilitate cutting.

Referring to fig. 4-5, the positioning and cutting assembly 2 further includes a dust cap 208 and a dust cap 209 respectively positioned above the translating blade member 202, with the outlet of the dust cap 209 being connected to the inlet of the bag house 8. Dust cover 208 reduces the flying of the scraps during sawing, dust cover 209 collects the scraps and then enters bag-type dust collector 8, and the scattering of the scraps during sawing is reduced.

Referring to fig. 6-8, the feeding clamping assembly 5 includes a fixed lower bracket 501, the fixed lower bracket 501 is sleeved outside the linear sliding rail 3, a movable upper bracket 502 is slidably disposed at the top of the fixed lower bracket 501, a walking servo motor 503 is disposed at the top of the fixed lower bracket 501, an output end of the walking servo motor 503 is meshed with the feeding rack diagonal rack 10, a left-right direction control servo motor 504 is disposed on a side wall of the movable upper bracket 502, a lifting cylinder 505 is disposed at the top of the movable upper bracket 502, a lifting slider 506 is disposed at a bottom telescopic end of the lifting cylinder 505, a lengthening pipe 507 is sleeved at the lifting slider 506, a clamping jaw control cylinder 508 is disposed at one end of the lengthening pipe 507, a clamping jaw 509 is disposed at one end of the lengthening pipe 507 far from the clamping jaw control cylinder 508, and a profile in-place sensor 510 is disposed on the clamping jaw 509. The walking servo motor 503 controls the fixed lower bracket 501 to move on the feeding rack diagonal rack 10, adjusts the position of the feeding clamping assembly 5 on the prototype conveying line 3, and the lifting cylinder 505 controls the height position of the lifting slide block 506 so as to adjust the height of the clamping jaw 509, and the clamping jaw control cylinder 508 clamps and opens the clamping jaw 509.

Referring to fig. 9-10, the jacking and clamping assembly 7 comprises a jacking bracket 701 fixed on the original profile conveying line 3, a clamping cylinder 702 is arranged on the side wall of the jacking bracket 701, a clamping roller 703 is arranged at the telescopic end of the clamping cylinder 702, a jacking cylinder 704 is arranged on the other side of the jacking bracket 701, and a jacking rod 705 is arranged at the top of the jacking bracket 701. The clamping cylinder 702 controls the clamping roller 703 to lock the profile, and the jacking cylinder 704 controls the jacking rod 705 to move up and down to lift the profile.

To sum up: when sawing the profile, the profile is firstly placed on the jacking rod 705 of the jacking clamping assembly 7, the jacking clamping assembly 7 is detected to complete sawing and the feeding clamping assembly 5 are in the in-situ condition, the jacking cylinder 704 of the jacking clamping assembly 7 is lifted, and the jacking rod 705 drives the profile to lift, so that the profile is located above the conveying roller on the original profile conveying line 3.

When the feeding frame pushing assembly 6 receives the signal for lifting the clamping assembly 7 to the position, the pushing cylinder 602 is contracted, the profile on the lifting rod 705 is moved to the position right above the conveying roller on the original profile conveying line 3 through the pushing plate 603, then the lifting cylinder 704 is lowered to the original position, the profile falls on the upper surface of the conveying roller on the original profile conveying line 3, the clamping cylinder 702 is shortened, and the clamping roller 703 is controlled to retract and lock the profile.

Then the travelling servo motor 503 of the feeding clamping assembly 5 operates to slowly move along the prototype conveying line 3 through the engagement with the rack diagonal rack 10 until the clamping jaw 509 is contacted with the end of the profile and then clamps the profile through the clamping jaw 509, and a profile in-place sensor 510 can be arranged on the clamping jaw 509 to assist in judging whether the profile is in place. After the section bar is clamped, the walking servo motor 503 continues to operate, and after the length required to be cut is reached, the walking servo motor 503 stops operating, and the cutting operation is performed. The lengthening pipe 507 can push the section bar into the sawing mechanism, and the section bar is close to the saw blade to the greatest extent, so that the sawing tail material is short, and the purpose of saving raw materials is achieved.

When cutting operation is performed, firstly, the profile transverse fixing cylinder 207 stretches to push the profile to be fixed on the horizontal plane, then the profile compressing cylinder 205 stretches, the sawing pressing plate 206 moves downwards, the hard rubber pad 213 is pressed on the upper surface of the profile, so that the profile is limited in the vertical direction, stability of the profile during cutting is ensured, then the saw blade pushing cylinder 203 and the saw blade pushing oil pressure balancing cylinder 204 shorten, the translational saw blade piece 202 is driven to move to the profile smoothly and cut, and after cutting is completed, the saw blade pushing cylinder 203, the profile compressing cylinder 205 and the profile transverse fixing cylinder 207 sequentially return to the initial position, and then subsequent cutting operation is performed according to the steps. When the section bar compressing cylinder 205 stretches, the linear guide rod 212 also descends under the cooperation of the linear guide rod 212 on the linear bearing 211, so that the uniformity of the sawing pressing plate 206 on the section bar is improved, the deformation amount of the hard rubber pad 213 is extremely small due to the fact that the elasticity is not large, the section bar surface is protected when the section bar compressing cylinder 205 has enough downward pressure to the section bar surface, and the friction force can be increased due to soft contact.

The clamping direction of the clamping jaw 509 can be adjusted to better clamp the profile when the structure of the profile is different, and as shown in fig. 6-7, the profile can be clamped by directly clamping the upper and lower surfaces of the profile through the clamping jaw 509 under the condition that the upper and lower surfaces of the profile are neat. However, when the upper and lower surfaces of the profile are irregular, the clamping jaw 509 is easy to deform or unstable in clamping after clamping the upper and lower surfaces, and the profile has a side wall, as shown in fig. 8, the installation screw for fixing the extension pipe 507 is removed, the extension pipe 507 is rotated by 90 °, then the horizontal position of the clamping jaw 509 is adjusted by controlling the servo motor 504 in the left-right direction, and the height of the clamping jaw 509 is adjusted by the lifting cylinder 505, so that the clamping jaw 509 is moved to the side wall of the profile to clamp the profile conveniently.

In addition, when the sawing operation is performed, the dust cover 208 reduces scattering of scraps, and after scraps are collected by the dust cover 209, the scraps are collected intensively by the bag-type dust collector 8. An electric control cabinet 9 is arranged beside the semi-finished product conveying line 1, and the electric control cabinet 9 is electrically connected with related electric control equipment and used for auxiliary control.

The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims

1. Numerical control template saw is used in production of many specifications aluminium template, its characterized in that: including semi-manufactured goods transfer chain (1), the input of semi-manufactured goods transfer chain (1) is provided with location cutting assembly (2), location cutting assembly (2) is kept away from the one end of semi-manufactured goods transfer chain (1) is provided with prototype material transfer chain (3), the top of prototype material transfer chain (3) is provided with linear slide rail (4), the lateral wall of linear slide rail (4) is provided with pay-off frame rack (10), the top of prototype material transfer chain (3) is through linear slide rail (4) sliding connection with pay-off clamping assembly (5), one side that is close to pay-off clamping assembly (5) on prototype material transfer chain (3) is provided with pay-off frame propulsion unit (6), one side that is close to location cutting assembly (2) on prototype material transfer chain (3) is provided with jacking clamping assembly (7), one side of location cutting assembly (2) is provided with sack cleaner (8).

2. A numerical control template saw for producing multi-specification aluminum templates as defined in claim 1, wherein: the positioning cutting assembly (2) comprises a sawing machine body (201), a translation saw blade piece (202) is arranged on the sawing machine body (201), a saw blade pushing cylinder (203) and a saw blade pushing oil pressure balancing cylinder (204) are arranged at one end of the translation saw blade piece (202), an upper supporting plate (210) is fixedly arranged at the top of the sawing machine body (201), a penetrating profile pressing cylinder (205) is arranged on the upper supporting plate (210), a sawing pressing plate (206) is arranged at the telescopic end below the profile pressing cylinder (205), a hard rubber pad (213) is arranged at the bottom of the sawing pressing plate (206), linear bearings (211) are arranged at two sides of the profile pressing cylinder (205), a linear guide rod (212) with the bottom connected with the sawing pressing plate (206) is arranged in the middle of the linear bearings (211), and a profile transverse fixing cylinder (207) is arranged at the top of the sawing machine body (201).

3. A numerical control template saw for producing multi-specification aluminum templates as defined in claim 2, wherein: the positioning and cutting assembly (2) further comprises a dust cover (208) and a dust cover (209) which are respectively arranged above the translation saw blade piece (202), and an outlet of the dust cover (209) is connected with an inlet of the cloth bag dust remover (8).

4. A numerical control template saw for producing multi-specification aluminum templates as defined in claim 1, wherein: the feeding clamping assembly (5) comprises a fixed lower support (501), the fixed lower support (501) is sleeved outside the linear sliding rail (4), the top of the fixed lower support (501) is slidably provided with a movable upper support (502), the top of the fixed lower support (501) is provided with a walking servo motor (503), the output end of the walking servo motor (503) is meshed with a feeding rack diagonal rack (10), the side wall of the movable upper support (502) is provided with a left-right direction control servo motor (504), the top of the movable upper support (502) is provided with a lifting cylinder (505), the bottom telescopic end of the lifting cylinder (505) is provided with a lifting sliding block (506), the lifting sliding block (506) is sleeved with a lengthening pipe (507), one end of the lengthening pipe (507) is provided with a clamping jaw control cylinder (508), one end of the lengthening pipe (507) away from the clamping jaw control cylinder (509), and a profile in-position sensor (510) is arranged on the clamping jaw (509).

5. A numerical control template saw for producing multi-specification aluminum templates as defined in claim 1, wherein: the feeding frame pushing assembly (6) comprises a pushing base (601) fixed on the original profile conveying line (3), a pushing cylinder (602) is arranged at the top of the pushing base (601), and a pushing plate (603) is arranged at the telescopic end of the pushing cylinder (602).

6. A numerical control template saw for producing multi-specification aluminum templates as defined in claim 1, wherein: jacking clamping assembly (7) are including fixing jacking support (701) on former section bar transfer chain (3), the lateral wall of jacking support (701) is provided with and presss from both sides tight cylinder (702), the flexible end of pressing from both sides tight cylinder (702) is provided with and presss from both sides tight gyro wheel (703), the opposite side of jacking support (701) is than being provided with jacking cylinder (704), the top of jacking support (701) is provided with jacking rod (705).

7. A numerical control template saw for producing multi-specification aluminum templates as defined in claim 1, wherein: an electric control cabinet (9) is arranged at the side part of the semi-finished product conveying line (1).