CN219244070U - 一种空分装置冷量补充装置 - Google Patents

一种空分装置冷量补充装置 Download PDF

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CN219244070U
CN219244070U CN202320201523.7U CN202320201523U CN219244070U CN 219244070 U CN219244070 U CN 219244070U CN 202320201523 U CN202320201523 U CN 202320201523U CN 219244070 U CN219244070 U CN 219244070U
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liquid
liquid nitrogen
stop valve
valve
nitrogen pump
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祝志
张春林
周道康
李刚
李代富
王磊
李维琪
胡涌涛
张国平
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Hulunbeier Jinxin Chemical Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04769Operation, control and regulation of the process; Instrumentation within the process
    • F25J3/04812Different modes, i.e. "runs" of operation
    • F25J3/04824Stopping of the process, e.g. defrosting or deriming; Back-up procedures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04254Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using the cold stored in external cryogenic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04769Operation, control and regulation of the process; Instrumentation within the process
    • F25J3/04812Different modes, i.e. "runs" of operation
    • F25J3/04818Start-up of the process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04866Construction and layout of air fractionation equipments, e.g. valves, machines
    • F25J3/04896Details of columns, e.g. internals, inlet/outlet devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/42Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2235/00Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
    • F25J2235/42Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/42Processes or apparatus involving steps for recycling of process streams the recycled stream being nitrogen

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Abstract

本实用新型公开了一种空分装置冷量补充装置,包括液氮储槽、液氮泵、液氮泵进液截止阀、液氮泵出液截止阀、精馏塔进液截止阀;液氮储槽的出口通过液氮泵进液截止阀及管道连通至液氮泵的入口,液氮泵的出口依次通过液氮泵出液截止阀、精馏塔进液截止阀连通至精馏下塔的底部入口;其优点在于:通过管道及阀门将液氮补充进入精馏下塔的富氧液空侧,随后,使用空分装置原有管道,将混合液空输送至精馏上塔内,液氮补充使塔内液体充足,通过上塔气液传质精馏过程实现了氧、氮分离,提升了上塔顶部生产出氮气产品产量和上塔底部生产出氧气产品产量。管道施工量小,在液氮补充过程中,无需克服重力做功,有助于节能,降低成本。

Description

一种空分装置冷量补充装置
技术领域:
本实用新型涉及空分装置技术领域,特别涉及一种空分装置冷量补充装置。
背景技术:
大型空分装置在长周期运行后会出现冷量不足现象,冷量不足通常是由以下几方面造成的:(1)空分装置开车时干燥吹除不彻底或意外停车,使得空气循环水换热器泄漏;(2)空分装置长时间运行后,CO2在内部累积,使得主换热器出现一定程度上的冻堵、主换热器换热效率下降,系统冷量损失增加;(3)生产运行过程中由于意外等因素使得膨胀机等制冷设备运行存在缺陷。冷量不足具体表现为精馏塔内液体量减少,主冷凝蒸发器的液位下降,无法维持系统高负荷生产,系统生产效率下降,能耗增加,与空分装置配套的后系统相关生产装置的运行负荷也会因空分装置减负荷而减负荷,影响整个生产流程。
目前,常用的冷量补充方式如图1所示,通过管道及阀门1.1将液氮补充进入精馏塔主冷凝蒸发器1.2液氮侧,一方面可以加快空分装置积液阶段开车速度,另一方面可以作为上塔回流液提高制氧效能。申请号为CN202122325869.1的《一种空分多用途冷量补充装置》公开了另一种冷量补充装置,通过阀门及管道将液氮补充进入精馏上塔中,在开工阶段,缩短系统冷却几页时间,减少开工能耗。上述液氮补充装置在补充液氮时主要存在以下缺陷:大型空分装置的主冷凝蒸发器及精馏上塔位置高,在使用管道进行液氮补充时,需要将液氮输送到较高位置,所需能量高;另外管道施工过程复杂,施工量大。
实用新型内容:
本实用新型的目的在于提供一种施工方便、能耗低的空分装置冷量补充装置。
本实用新型由如下技术方案实施:一种空分装置冷量补充装置,包括液氮储槽、液氮泵、液氮泵进液截止阀、液氮泵出液截止阀、精馏塔进液截止阀;所述液氮储槽的出口通过所述液氮泵进液截止阀及管道连通至所述液氮泵的入口,所述液氮泵的出口依次通过所述液氮泵出液截止阀、所述精馏塔进液截止阀连通至精馏下塔的底部入口。
优选的,所述液氮泵出液截止阀与所述精馏塔进液截止阀之间的管道上设有止逆阀。
优选的,所述液氮泵出液截止阀与所述止逆阀之间的管道上设有气动调节阀。
优选的,所述气动调节阀与所述止逆阀之间的管道上设有精馏塔进液导淋排放阀。
优选的,所述液氮泵出液截止阀与所述气动调节阀之间的管道上设有自流截止阀。
优选的,在所述液氮泵出液截止阀与所述自流截止阀之间的管道上设有液氮泵出口导淋排放阀。
本实用新型的优点:(1)通过管道及阀门将液氮补充进入精馏下塔的富氧液空侧,随后,使用空分装置原有管道,将混合液空输送至精馏上塔内,液氮补充使塔内液体充足,通过上塔气液传质精馏过程实现了氧、氮分离,提升了上塔顶部生产出氮气产品产量和上塔底部生产出氧气产品产量。(2)管道施工量小,在液氮补充过程中,无需克服重力做功,有助于节能,降低成本。
附图说明:
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为背景技术的液氮补充装置图。
图2为本实用新型实施例1的液氮补充装置图。
液氮储槽1、液氮泵2、液氮泵进液截止阀3、液氮泵出液截止阀4、精馏塔进液截止阀5、止逆阀6、气动调节阀7、自流截止阀8、精馏下塔9、液氮泵出口导淋排放阀10、精馏塔进液导淋排放阀11、精馏上塔12、上塔调节阀13。
具体实施方式:
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。
实施例1:
如图2所示的一种空分装置冷量补充装置,包括液氮储槽1、液氮泵2、管道及阀门。具体地,阀门包括液氮泵进液截止阀3、液氮泵出液截止阀4、精馏塔进液截止阀5、止逆阀6、气动调节阀7、自流截止阀8;液氮泵2为变频离心泵。
液氮储槽1的出口通过液氮泵进液截止阀3及管道连通至液氮泵2的入口,液氮泵2的出口依次通过液氮泵出液截止阀4、自流截止阀8、精馏塔进液截止阀5连通至精馏下塔9的底部入口。
本实施例中,精馏下塔9的底部入口及精馏塔进液截止阀5均为空分装置现有部件,其中,精馏下塔9的底部入口为原空分装置底部预留的检修排放孔,精馏塔进液截止阀5为原空分装置预留的检修排放阀,当空分装置发生故障时,通过预留的检修排放孔与检修排放阀将精馏下塔9底部的富氧液空排空后对精馏塔进行检修。
进一步地,在自流截止阀8与精馏塔进液截止阀5之间的管道上设有止逆阀6,防止装置故障时精馏下塔9底部的富氧液空及液氮回流。
自流截止阀8与止逆阀6之间的管道上设有气动调节阀7,对进入精馏下塔9底部的液氮进行调节。
液氮泵出液截止阀4与自流截止阀8之间的管道上设有液氮泵出口导淋排放阀10,气动调节阀7与止逆阀6之间的管道上设有精馏塔进液导淋排放阀11,在管道刚投入需要冷管时,开启导淋排放阀,当冷管结束后关闭导淋排放阀。
使用说明:本实用新型的冷量补充装置既可应用于空分装置正常生产期间缺少冷量的冷量补充,又可用于开工积液期的液氮补充,对两种工况分别进行说明:
(1)空分装置正常生产期间缺少冷量的冷量补充
空分装置长期运行后,系统冷损增加,使得系统冷量不足,主冷凝蒸发器液位下降,系统不得不减负荷。此时,将液氮储槽1内的液氮补充到精馏塔的下塔内,液氮与精馏下塔9的富氧液空混合后,通过管道及控制阀进入精馏上塔12,参与上塔精馏过程,提高上塔底部主冷凝蒸发器液体量,以保证精馏塔内的液位维持在正常状态下,保证生产的高负荷运行。
具体地,首先打开液氮泵进液截止阀3,使液氮储槽1内的液氮进入液氮泵2中,液氮经液氮泵2加压后到达液氮泵出液截止阀4,此时,液氮泵出液截止阀4与液氮泵出口导淋排放阀10保持开启状态对液氮泵2与液氮泵出口导淋排放阀10之间的管道进行冷管,自流截止阀8及之后管道上的阀门均保持关闭状态;当该段管道冷管结束后,关闭液氮泵出口导淋排放阀10,并打开自流截止阀8、气动调节阀7及精馏塔进液导淋排放阀11,对液氮泵出口导淋排放阀10与精馏塔进液导淋排放阀11之间的管道进行冷管,冷管完毕后关闭精馏塔进液导淋排放阀11,打开止逆阀6、精馏塔进液截止阀5,通过调节气动调节阀7的开度控制进入精馏塔下部的加压液氮量。
在该工况下,液氮补充量根据系统负荷需求确定,需要保证主冷凝蒸发器液位不下降。液氮补充进入精馏下塔9后,与下塔底部原有36.7%的富氧液空混合,利用上下塔压差关系,混合液空经过空分装置原有管道及上塔调节阀1311输送至精馏上塔12,通过上塔气液传质精馏过程实现氧、氮分离,提升了上塔顶部生产出氮气产品产量和上塔底部生产出氧气产品产量。
(2)空分装置开工积液期阶段的液氮补充
空分装置开工积液阶段,系统冷量需求较大,需要向精馏塔内补充大量液氮,以快速使塔内的液位建立起来,缩短装置开工时间。
在该工况下,液氮输送过程与工况(1)相同,不同之处在于,需要提高液氮泵2的转速以提高出口压力,从而保证有充足的液氮进入精馏塔内,快速达到精馏塔内设定的液位,缩短开工时间。
实施例2:
以36000Nm3空分装置用于合成氨生产过程为例,对本实用新型的有益效果进行说明,36000Nm3空分装置采用空气预冷、分子筛吸附净化、增压膨胀机、双层浴式主冷,氧气生产能力为36000Nm3/h。当系统冷量不足时,空分装置的最高氧气产量只有34500Nm3/h,严重影响后续合成氨的生产产量。
使用实施例1的冷量补充装置对36000Nm3空分装置进行冷量补充后,全天平均氧气负荷最高达到37257Nm3/h,超过空分装置设计生产能力达到103.5%。根据目前生产数据计算得到目前吨合成氨平均消耗氧气580Nm3/h,每小时可增产合成氨2.58吨。
液氨销售平均利润为2347元/吨,按照四台气化炉年平均运行天数285天计算,全年可产生利润24*2.58*2347*285=4141.8万元。
另外,液氮储罐中的液氮需要外购,经计算每小时额外补充液氮0.8吨,液氮采购均价1490元/吨,按照投用后运行天数285天计算,采购液氮产生成本24*0.8*1490*285=815.3万元。
综合以上数据,采用本实用新型的冷量补充装置,每年实际产生利润为4141.8-815.3=3326.5万元/年。
此外,相较与其它冷量补充方式,该补充方式可以进一步降低成本。以将液氮补充至主冷凝蒸发器液氮测作为对比:大型空分装置精馏塔塔高度在60米以上,主冷凝蒸发器一般距离精馏下塔9底部28m,将液氮补充至主冷凝蒸发器液氮侧需要克服重力,则补充液氮需要较高的加压压力,能耗增加,按照每小时补充5立方米液氮、管道阻力增加0.1MPa(g)计算,补充至主冷凝蒸发器比补充至精馏下塔9底部多消耗能量1.64kW;且随着氮输送管道增长冷量损失也会增加。
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。

Claims (6)

1.一种空分装置冷量补充装置,其特征在于,包括液氮储槽、液氮泵、液氮泵进液截止阀、液氮泵出液截止阀、精馏塔进液截止阀;
所述液氮储槽的出口通过所述液氮泵进液截止阀及管道连通至所述液氮泵的入口,所述液氮泵的出口依次通过所述液氮泵出液截止阀、所述精馏塔进液截止阀连通至精馏下塔的底部入口。
2.根据权利要求1所述的一种空分装置冷量补充装置,其特征在于,在所述液氮泵出液截止阀与所述精馏塔进液截止阀之间的管道上设有止逆阀。
3.根据权利要求2所述的一种空分装置冷量补充装置,其特征在于,在所述液氮泵出液截止阀与所述止逆阀之间的管道上设有气动调节阀。
4.根据权利要求3所述的一种空分装置冷量补充装置,其特征在于,在所述气动调节阀与所述止逆阀之间的管道上设有精馏塔进液导淋排放阀。
5.根据权利要求3或4任一所述的一种空分装置冷量补充装置,其特征在于,所述液氮泵出液截止阀与所述气动调节阀之间的管道上设有自流截止阀。
6.根据权利要求5所述的一种空分装置冷量补充装置,其特征在于,在所述液氮泵出液截止阀与所述自流截止阀之间的管道上设有液氮泵出口导淋排放阀。
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