CN219233566U

CN219233566U - Electrolytic shaping machine

Info

Publication number: CN219233566U
Application number: CN202320153965.9U
Authority: CN
Inventors: 阙文章
Original assignee: Xiamen Ludao Technology Co ltd
Current assignee: Xiamen Ludao Technology Co ltd
Priority date: 2023-02-03
Filing date: 2023-02-03
Publication date: 2023-06-23
Anticipated expiration: 2033-02-03

Abstract

The utility model relates to the technical field of electrolytic capacitors, in particular to an electrolytic shaper, which comprises a vertical frame, wherein the surface of the vertical frame is connected with a material box through a bolt, a bearing plate is fixed at the top end of the vertical frame above the material box, a shaping mechanism for shaping the electrolytic capacitor is arranged on the surface of the bearing plate and consists of a movable frame, a clamping assembly, a pin separating assembly and a leveling assembly, the movable frame is positioned above the bearing plate, the surface of the movable frame is connected with the clamping assembly for clamping the electrolytic capacitor, the pin separating assembly, the leveling assembly and the shaping assembly which are convenient for shaping are respectively arranged on the surface of the bearing plate below the clamping assembly, a cutting mechanism for cutting pins is connected to one side of the surface of the bearing plate, and a movable mechanism is arranged on one side of the surface of the bearing plate. The utility model is not only convenient and fast in shaping, but also high in automation degree and high in efficiency, and reduces the reject ratio in the production process of the electrolytic capacitor.

Description

Electrolytic shaping machine

Technical Field

The utility model relates to the technical field of electrolytic capacitor shaping, in particular to an electrolytic shaper.

Background

Capacitance is also known as "capacitance" and refers to the amount of charge stored at a given potential difference, and in general, charges are forced to move in an electric field, and when a medium exists between conductors, the movement of charges is blocked, so that charges are accumulated on the conductors, and accumulated charges are stored, and the amount of stored charges is referred to as capacitance. Since capacitance is one of the electronic components used in a large number in electronic devices, it is widely used in the fields of blocking, coupling, bypass, filtering, tuning loop, energy conversion, control circuit, and the like. The capacitor is classified into an electrolytic capacitor, a solid capacitor, and the like.

The electrolytic capacitor in the current market needs to be shaped when in production, so that the electrolytic capacitor meets the use requirements of people, but the electrolytic capacitor is generally complicated when in shaping, has lower automation degree and lower manual operation efficiency, and seriously increases the reject ratio in the production process of the electrolytic capacitor, thereby bringing great trouble to the use of people.

Disclosure of Invention

The utility model aims to provide an electrolytic shaper to solve the problems of complicated shaping, low automation degree and low efficiency in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the electrolytic shaping machine comprises a vertical frame, wherein a material box is connected to the surface of the vertical frame through a bolt, a bearing plate is fixed to the top end of the vertical frame above the material box, a shaping mechanism for shaping electrolytic capacitors is arranged on the surface of the bearing plate, the shaping mechanism consists of a movable frame, a clamping assembly, a pin separating assembly and a leveling assembly, the movable frame is located above the bearing plate, the surface of the movable frame is connected with the clamping assembly for clamping the electrolytic capacitors, the pin separating assembly, the leveling assembly and the shaping assembly which are convenient for shaping are respectively arranged on the surface of the bearing plate below the clamping assembly, a cutting mechanism for cutting pins is connected to the surface of the bearing plate on one side of the movable frame, a movable mechanism is arranged on one side of the surface of the bearing plate and consists of a movable cylinder and a sliding rail, the movable cylinder is fixedly connected to the surface of the bearing plate through the vertical plate, and the sliding rail is fixedly connected to the surface of the bearing plate, and the sliding rail is in sliding connection with the movable frame.

Preferably, the clamping assembly is composed of a clamping cylinder, a pushing plate, a movable clamping plate and a fixed clamping plate, wherein the pushing plate is slidably connected to the surface of the movable frame, the clamping cylinder is fixedly connected to one side of the surface of the movable frame and located on one side of the pushing plate through a supporting plate, and the output end of the clamping cylinder is fixedly connected with the surface of the pushing plate.

Preferably, the fixed clamping plate with equal spacing is fixedly connected to the surface of the clamping cylinder, the movable clamping plate is movably connected to one side of the fixed clamping plate, the other end of the movable clamping plate is fixedly connected with the surface of the pushing plate, and meanwhile the movable clamping plate and the fixed clamping plate are matched for clamping work of the electrolytic capacitor.

Preferably, the cutting mechanism is composed of a left sliding seat, a CCD camera, a clamp, a right sliding seat, a right air cylinder, a blade and a left air cylinder, wherein the left sliding seat and the right sliding seat are both in sliding connection on a transverse rail on the surface of a bearing plate, the surface of the bearing plate on one side of the left sliding seat and the surface of the bearing plate on one side of the right sliding seat are respectively fixed with the left air cylinder and the right air cylinder through vertical plates, and the output ends of the left air cylinder and the right air cylinder penetrate through the vertical plates and are respectively fixedly connected with the left sliding seat and the right sliding seat.

Preferably, a clamp for clamping the electrolytic capacitor is fixed on the surface of the right sliding seat, a blade for cutting is fixed on the surface of the right sliding seat below the clamp, and a CCD camera for cutting detection is further mounted on the surface of the right sliding seat through bolts.

Preferably, the foot separating component consists of a foot separating cylinder and a foot separating block, the foot separating cylinder is fixedly connected to the surface of the right sliding seat through a vertical plate, the output end of the foot separating cylinder penetrates through the vertical plate and is provided with the movable foot separating block, and the foot separating block is used for separating two feet of the electrolytic capacitor.

Preferably, the clapping assembly comprises clapping foot blocks for clapping two feet of the electrolytic capacitor, and the shaping assembly comprises shaping cutters for shaping the two feet of the electrolytic capacitor, wherein the clapping foot blocks and the shaping cutters are provided with two groups, and the two groups of clapping foot blocks and the shaping cutters are respectively arranged on the surfaces of the right sliding seat and the bearing plate.

Compared with the prior art, the utility model has the beneficial effects that: this electrolytic plastic machine is through being provided with plastic mechanism, plastic mechanism passes through the fly frame again, clamping assembly, divide foot subassembly and clapping the subassembly to be constituteed, promote the movable clamp plate through the centre gripping cylinder and mutually support with the fixed clamp plate and carry out the centre gripping to electrolytic capacitor, divide the both feet of electrolytic capacitor through dividing foot subassembly later, when dividing foot subassembly to use, promote to divide the foot piece through dividing the foot, realize clapping of both feet through clapping the subassembly later, right slide drives one clapping foot piece motion when clapping, thereby cooperate another clapping foot piece to clapping both feet, then through plastic subassembly with both feet plastic to 2.5mm, drive a plastic sword motion through right slide when plastic subassembly is implemented, thereby cooperate another plastic sword with both feet plastic to 2.5mm, cut off through cutting mechanism simultaneously, generally comparatively convenient during the plastic, moreover degree of automation is high, efficiency is faster, moreover, the defective rate in the electrolytic capacitor production process has been reduced.

Drawings

FIG. 1 is a schematic view of a three-dimensional left-hand structure of the present utility model;

FIG. 2 is a schematic diagram of a three-dimensional right-view structure of the present utility model;

FIG. 3 is an enlarged schematic top view of the present utility model;

fig. 4 is a partially enlarged schematic construction of the present utility model.

In the figure: 1. a vertical frame; 2. a magazine; 3. a carrying plate; 4. shaping mechanism; 41. a movable frame; 42. a clamping assembly; 421. a clamping cylinder; 422. a pushing plate; 423. a movable clamping plate; 424. a fixed clamping plate; 43. a pin separating assembly; 431. a foot separating cylinder; 432. dividing the foot blocks; 44. a clapping assembly; 441. a foot beating block; 45. a shaping assembly; 451. a shaping knife; 5. a movable mechanism; 51. a movable cylinder; 52. a slide rail; 6. a cutting mechanism; 61. a left slide; 62. a CCD camera; 63. a clamp; 64. a right slide; 65. a right cylinder; 66. a blade; 67. and a left cylinder.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

The structure of the electrolytic shaper provided by the utility model is shown in fig. 1 and 3, the electrolytic shaper comprises a vertical frame 1, wherein the surface of the vertical frame 1 is connected with a material box 2 through bolts, a bearing plate 3 is fixed at the top end of the vertical frame 1 above the material box 2, a shaping mechanism 4 for shaping an electrolytic capacitor is arranged on the surface of the bearing plate 3, the shaping mechanism 4 consists of a movable frame 41, a clamping component 42, a pin separating component 43 and a leveling component 44, the movable frame 41 is positioned above the bearing plate 3, the surface of the movable frame 41 is connected with the clamping component 42 for clamping the electrolytic capacitor, and a pin separating component 43, a leveling component 44 and a shaping component 45 which are convenient for shaping are respectively arranged on the surface of the bearing plate 3 below the clamping component 42.

Further, as shown in fig. 4, the clamping assembly 42 is composed of a clamping cylinder 421, a pushing plate 422, a movable clamping plate 423 and a fixed clamping plate 424, the pushing plate 422 is slidably connected to the surface of the movable frame 41, the surface of the movable frame 41 is fixedly connected with the clamping cylinder 421 through a supporting plate, the output end of the clamping cylinder 421 is fixedly connected with the surface of the pushing plate 422, the fixed clamping plate 424 is fixedly connected with the surface of the clamping cylinder 421 at equal intervals, one side of the fixed clamping plate 424 is movably connected with the movable clamping plate 423, the other end of the movable clamping plate 423 is fixedly connected with the surface of the pushing plate 422, meanwhile, the movable clamping plate 423 and the fixed clamping plate 424 are matched for clamping the electrolytic capacitor, the pin separating assembly 43 is composed of a pin separating cylinder 431 and a pin separating block 432, the pin separating cylinder 431 is fixedly connected to the surface of the right sliding seat 64 through a vertical plate, the output end of the pin separating cylinder 431 penetrates through the vertical plate and is provided with the movable pin separating block 432, the pin separating block 432 is used for separating two pins of the electrolytic capacitor, the flat assembly 44 comprises an electrolytic pin block 441 used for the two pins of the electrolytic capacitor, the electrolytic pin 45 is matched with the fixed clamping plate 423, and the two pins 441 are arranged on the surface of the two blade blocks 451 and the two blade blocks 451 are arranged on the right blade carrier plates and the two blade carrier plates 64, and the two blade plates 451 are arranged on the two blade plates and the two blade plates are respectively arranged.

In practice, the electrolytic capacitor is placed between the movable clamping plate 423 and the fixed clamping plate 424 in the clamping assembly 42, the clamping cylinder 421 pushes the pushing plate 422 to drive the movable clamping plate 423 and the fixed clamping plate 424 to mutually cooperate to clamp the electrolytic capacitor, then the two feet of the electrolytic capacitor are separated through the foot separating assembly 43, when the foot separating assembly 43 is used, the two feet are separated through the foot separating block 432 pushed by the foot separating cylinder 431, then the two feet are flattened through the flattening assembly 44, the right sliding seat 64 drives one foot beating block 441 to move during flattening, so that the two feet are flattened by matching with the other foot beating block 441, then the two feet are shaped to 2.5mm through the shaping assembly 45, and the shaping assembly 45 drives one shaping knife 451 to move through the right sliding seat 64 during practice, so that the two feet are shaped to 2.5mm by matching with the other shaping knife 451.

Further, as shown in fig. 2 and 3, a cutting mechanism 6 for cutting feet is connected to the surface of the carrier plate 3 and located at one side of the movable frame 41, the cutting mechanism 6 is composed of a left slide 61, a CCD camera 62, a clamp 63, a right slide 64, a right cylinder 65, a blade 66 and a left cylinder 67, the left slide 61 and the right slide 64 are both slidably connected to the transverse rail on the surface of the carrier plate 3, the left cylinder 67 and the right cylinder 65 are fixed to the surface of the carrier plate 3 on one side of the left slide 61 and the right slide 64 respectively through a vertical plate, the output ends of the left cylinder 67 and the right cylinder 65 penetrate through the vertical plate and are fixedly connected to the left slide 61 and the right slide 64 respectively, the clamp 63 for clamping electrolytic capacitors is fixed to the surface of the right slide 64, the blade 66 for cutting is fixed to the surface of the right slide 64 below the clamp 63, the surface of the right slide 64 is also provided with the movable mechanism 5 through bolts for cutting the detected CCD camera 62, the movable mechanism 5 is composed of the movable cylinder 51 and the slide rail 52, the movable cylinder 51 is fixedly connected to the surface of the carrier plate 3 through the vertical plate, and the slide rail 52 is fixedly connected to the surface of the carrier plate 3 and the slide rail 52.

In implementation, the right sliding seat 64 and the left sliding seat 61 are driven to move by the right air cylinder 65 and the left air cylinder 67 respectively, the clamp 63 clamps the electrolytic capacitor during movement, then the electrolytic capacitor is cut off by the blade 66, and the electrolytic capacitor is detected by the CCD camera 62 after cutting off.

Working principle: when the electrolytic capacitor is used, the electrolytic capacitor is firstly placed between the movable clamping plate 423 and the fixed clamping plate 424 in the clamping assembly 42, the clamping cylinder 421 pushes the pushing plate 422 to drive the movable clamping plate 423 and the fixed clamping plate 424 to mutually cooperate to clamp the electrolytic capacitor, then the two feet of the electrolytic capacitor are separated through the foot separating assembly 43, when the foot separating assembly 43 is used, the foot separating block 432 is pushed by the foot separating cylinder 431 to separate the two feet, then the leveling assembly 44 is used for leveling the two feet, the right sliding seat 64 drives one foot beating block 441 to move during the leveling, so that the two feet are matched with the other foot beating block 441 to level, then the two feet are shaped to 2.5mm through the shaping assembly 45, and the right sliding seat 64 drives one shaping knife 451 to move during the implementation of the shaping assembly 45, so that the two feet are shaped to 2.5mm through the other shaping knife 451.

Finally, the redundant feet are cut off through the cutting mechanism 6, the right sliding seat 64 and the left sliding seat 61 are respectively driven to move through the right air cylinder 65 and the left air cylinder 67 when the cutting mechanism 6 is implemented, the electrolytic capacitor is clamped by the clamp 63 when the cutting mechanism moves, then the electrolytic capacitor is cut off through the blade 66, the electrolytic capacitor is detected through the CCD camera 62 after the cutting is finished, and finally the electrolytic capacitor shaping work is completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof.

Claims

1. Electrolytic truing machine, including grudging post (1), its characterized in that: the surface of the vertical frame (1) is connected with a material box (2) through bolts, the top end of the vertical frame (1) above the material box (2) is fixedly provided with a bearing plate (3), the surface of the bearing plate (3) is provided with a shaping mechanism (4) for shaping electrolytic capacitors, the shaping mechanism (4) consists of a movable frame (41), a clamping component (42), a pin separating component (43) and a leveling component (44), the movable frame (41) is positioned above the bearing plate (3), the surface of the movable frame (41) is connected with a clamping component (42) for clamping the electrolytic capacitors, the surface of the bearing plate (3) below the clamping component (42) is respectively provided with a pin separating component (43), a leveling component (44) and a shaping component (45), one side of the surface of the bearing plate (3) is connected with a cutting mechanism (6) for cutting pins, one side of the surface of the bearing plate (3) is provided with a movable mechanism (5), the movable mechanism (5) consists of a movable sliding rail (51) and a sliding rail (52) which is fixedly connected with the surface of the bearing plate (3) through the sliding rail (52) which is fixedly connected with the surface of the bearing plate (52), and the sliding rail (52) is connected with the movable frame (41) in a sliding way.

2. The electrolytic shaper of claim 1, wherein: the clamping assembly (42) is composed of a clamping cylinder (421), a pushing plate (422), a movable clamping plate (423) and a fixed clamping plate (424), wherein the pushing plate (422) is slidably connected to the surface of the movable frame (41), the clamping cylinder (421) is fixedly connected to the surface of the movable frame (41) and located on one side of the pushing plate (422) through a supporting plate, and the output end of the clamping cylinder (421) is fixedly connected with the surface of the pushing plate (422).

3. The electrolytic shaper of claim 2, wherein: fixed splint (424) of equidistant fixedly connected with of surface mounting centre gripping cylinder (421), and fixed splint (424) one side swing joint has movable splint (423) to the other end and the fixed surface connection of pushing plate (422) of movable splint (423), simultaneously movable splint (423) and fixed splint (424) cooperation are used for electrolytic capacitor's centre gripping work.

4. The electrolytic shaper of claim 1, wherein: the cutting mechanism (6) is composed of a left sliding seat (61), a CCD camera (62), a clamp (63), a right sliding seat (64), a right air cylinder (65), a blade (66) and a left air cylinder (67), wherein the left sliding seat (61) and the right sliding seat (64) are all in sliding connection on a transverse rail on the surface of the bearing plate (3), the left air cylinder (67) and the right air cylinder (65) are fixed on the surface of the bearing plate (3) on one side of the left sliding seat (61) and the right sliding seat (64) through vertical plates respectively, and the output ends of the left air cylinder (67) and the right air cylinder (65) penetrate through the vertical plates and are fixedly connected with the left sliding seat (61) and the right sliding seat (64) respectively.

5. The electrolytic shaper of claim 4, wherein: the surface of right slide (64) is fixed with anchor clamps (63) that are used for electrolytic capacitor centre gripping, right slide (64) surface fixed below anchor clamps (63) are used for cutting off blade (66), CCD camera (62) that are used for cutting off the detection are still installed through the bolt to the surface of right slide (64).

6. The electrolytic shaper of claim 1, wherein: the foot separating assembly (43) consists of a foot separating cylinder (431) and a foot separating block (432), the foot separating cylinder (431) is fixedly connected to the surface of the right sliding seat (64) through a vertical plate, the output end of the foot separating cylinder (431) penetrates through the vertical plate and is provided with the movable foot separating block (432), and the foot separating block (432) is used for separating two feet of the electrolytic capacitor.

7. The electrolytic shaper of claim 1, wherein: the patting assembly (44) comprises patting blocks (441) for patting two feet of the electrolytic capacitor, the shaping assembly (45) comprises shaping cutters (451) for shaping the two feet of the electrolytic capacitor, the patting blocks (441) and the shaping cutters (451) are both provided with two groups, and the two groups of patting blocks (441) and the shaping cutters (451) are respectively arranged on the surfaces of the right sliding seat (64) and the bearing plate (3).