CN107626805A - The quick trimming device of metal bellows and the method for the quick trimming of metal bellows - Google Patents
The quick trimming device of metal bellows and the method for the quick trimming of metal bellows Download PDFInfo
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- CN107626805A CN107626805A CN201711114175.5A CN201711114175A CN107626805A CN 107626805 A CN107626805 A CN 107626805A CN 201711114175 A CN201711114175 A CN 201711114175A CN 107626805 A CN107626805 A CN 107626805A
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- fixed seat
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- mould
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- 239000002184 metal Substances 0.000 title claims abstract description 99
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 99
- 238000009966 trimming Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 14
- 210000003734 kidney Anatomy 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000007363 ring formation reaction Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 14
- 239000003921 oil Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
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- Diaphragms And Bellows (AREA)
Abstract
The invention discloses a kind of quick trimming device of metal bellows and the method for the quick trimming of metal bellows, including for the upper die and lower die on punch press, described upper mould can descend mould to move up and down relatively;Lower mould includes being used for the lower fixed seat being arranged on punch press(1), installed in lower fixed seat(1)On the first lower die unit(2), be arranged on lower fixed seat(1)Upper and and lower fixed seat(1)Form the second lower die unit for moving horizontally pair(3)With for driving the second lower die unit(3)In lower fixed seat(1)The drive device of upper motion;Upper mould includes upper mold body(10), described upper mold body(10)On be provided with cross section as circular upper groove, the bottom of upper groove is provided with the projection for being engaged and extending downwardly from low groove(11).The beneficial effects of the invention are as follows:The trimming efficiency high of metal bellows, trimming precision is high, and the environment of trimming is good, and the application also has the advantages of simple in construction, easy to operate.
Description
Technical field
The present invention relates to a kind of quick trimming device of metal bellows and the method for the quick trimming of metal bellows.
Background technology
Bellows is formed by connecting by circular thin-wall circle ripple one by one, according to customer requirement, bellows both ends
Need outwards to rout up two sides.Common processing method is after former and later two ripples are clipped with special fixture, on forcing press
First wave is flattened, the end face of left and right two of bellows is tightly fit together, then clamps ripple with another fixture again
Ripple external diameter after pipe is flattened both sides by method for turning on horizontal lathe is worked into design size.Because the wall of bellows
Thickness only has 0.15mm~0.5mm, flattens ripple external diameter and pass through turnery processing, originally two be close to the corrugated end face that is combined just oneself
So separation.Bellows trimming program:Installs fixture --- flattens --- fixture separation --- changing another fixture --- lathe car
It is cylindrical --- fixture is separated, and whole clamping process is all manually carried out, and one working day of a masterful technique worker can only
200 bellowss are processed, production efficiency is very low, and on the other hand, lathe process system lathe tool in metal surface marks cut channel and final
Trimming is realized, lathe tool can produce cutting chip when wavy metal pipe surface is slided, and cause cutting environment very poor, the chip of cutting
Fly out with the rotation of metal bellows, easily operator is damaged.
With the industrial development of modern domestic, bellows is as a flexible member.It has many characteristics, fortune
It is very wide with prospect.The vacuum switch tube of the industry such as national grid and mine electrical appliance needs bellows up to ten million in 1 year
Only.Vacuum heat collection pipe in country advocates in recent years solar light-heat power-generation and central heating industry, bellows need for 1 year
The amount of asking reaches millions of etc., and the speed of existing metal bellows trimming device machining bellows does not catch up with market much
Demand.
The content of the invention
It is an object of the present invention to provide a kind of quick trimming device of metal bellows, solves metal wave in the prior art
Line pipe trimming efficiency is low, the technological deficiency of trimming low precision and trimming environment difference.
To solve the above problems, the technical solution used in the present invention is:A kind of quick trimming device of metal bellows, bag
Include for the upper die and lower die on punch press, described upper mould can descend mould to move up and down relatively;Described lower mould includes using
In the lower fixed seat being arranged on punch press, the first lower die unit on lower fixed seat, be arranged on lower fixed seat and
The second lower die unit for moving horizontally pair is formed with lower fixed seat and is moved for the second lower die unit of driving on lower fixed seat
Drive device, be provided with close to the side of the second lower die unit in the first described lower die unit semicircular above and below it
First breach, the top of the first breach extend into first snap ring coaxial with the first breach towards center of circle direction, the first snap ring
Top is provided with semiorbicular first groove being engaged with metal bellows, close to first time mould in the second described lower die unit
The side of unit is provided with the second breach above and below it, and the direction in top towards the center of circle of the second breach extends into be lacked with second
Mouthful the second coaxial snap ring, it is recessed that semiorbicular second be engaged with metal bellows is provided with the top of the second described snap ring
Groove, the first described breach and the second breach can be spliced into the lower breach of circle, and the first snap ring and the second snap ring can be spliced into circle
The snap ring of shape, the first described groove and the second groove can be spliced into the low groove of annular;Described upper mould includes upper mold body,
Cross section is provided with described upper mold body as circular upper groove, the bottom of described upper groove is provided with to match with low groove
The projection for merging and extending downwardly from.The application descends mould to move up and down relatively by upper mould, to the wavy metal being placed on lower mould
Pipe carries out punching press, and the side of metal bellows is cut off, and prior art is changed to the mode of punching press by the application by the way of car
The side of metal bellows is cut off, the used time is significantly reduced, and improves the service efficiency of the application, and the application combination punch press repeats to transport
Capable accuracy ensure that bellows excision side after front and rear ripple size uniformity, avoid human factor influence cutting essence
Degree, quality level greatly improve, and the application does not need coolant in use, are also flown out without the chip of cutting, improve gold
Belong to the environment and security of bellows trimming processing.
As a further improvement on the present invention, in addition to upper fixed seat, described upper mold body are arranged on upper fixed seat,
Described upper fixed seat is used to be detachably arranged in punch press, and the application uses upper fixed seat, the convenient upper mould by the application
On punch press.
As a further improvement on the present invention, the support column of more than three is provided with described lower fixed seat, it is described
A spring is respectively arranged on support column, one ball sleeve that can be slided up and down on the support columns, institute are set on the top of support column
The spring stated is located at the lower section of ball sleeve, and ball sleeve moves downward compression spring contraction, and described upper fixed seat bottom is provided with
The fixed cover corresponding with ball sleeve, the internal diameter of described fixed cover are more than or equal to the diameter of ball sleeve, and the application is to upper mould
Move downward and be oriented to, in placement mould when being contacted with lower mould on mould be subjected to displacement in the horizontal direction due to stress, it is right
The trimming precision of metal bellows impacts.
As a further improvement on the present invention, in addition to two limited blocks being arranged on lower fixed seat, described two
Limited block is arranged on the both sides of the second lower die unit, and the application sets limited block, and the horizontal movement to the second lower die unit is played
The effect of guiding, the second lower die unit is kept along linear motion.
As a further improvement on the present invention, rectangular channel, the first described lower die unit are provided with described lower fixed seat
It is arranged at the bottom of the second lower die unit in rectangular channel, the second described lower die unit can move horizontally in rectangular channel,
The application opens up rectangular channel, on the one hand facilitates the installation of the first lower die unit to fix, on the other hand can be to the second lower die unit
Guiding is played a part of in horizontal movement.
As a further improvement on the present invention, the direction moved in described rectangular channel along the second lower die unit is provided with waist
Shape groove, described kidney-shaped trench bottom are provided with the mounting hole through lower fixed seat bottom along the direction that the second lower die unit is moved,
Mounting hole is used for the straight tube for placing wavy metal tube end in the application, and mounting hole size is less than kidney slot, between the two shape
It can be used for the corrugated portion that bellows is made into plane.
As a further improvement on the present invention, in addition to stripper, it is provided with described stripper logical above and below it
Hole, the bottom of described upper mold body is arranged in through hole and stripper can slide up and down with respect to upper mold body, and described is upper
Fixed seat is connected with stripper by the elastic rod of more than two, and the application sets stripper, and stripper can be with respect to upper mold body
Do the less motion of amplitude in the vertical direction, when removed ripple tube edge due to pressure is bonded in upper mold body when, discharging
Plate can strike off wavy metal tube edge when doing micromotion downwards with respect to upper mold body, to facilitate trimming next time to work.
As a further improvement on the present invention, the quantity of described elastic rod is four, and described four elastic rods are uniform
Be arranged on around upper mold body, more guide rods are set in the bottom of upper fixed seat, is provided with and leads on described stripper
The pilot hole corresponding to bar, the bottom of described guide rod are located in pilot hole and can slided up and down in pilot hole, this Shen
Guide rod please be set, stripper is oriented to, stripper stress is placed and produce displacement in the horizontal direction, influence trimming essence
Degree.
As a further improvement on the present invention, described elastic rod has polyurethane material to be made, and the application utilizes polyurethane
When good resilience realizes that upper mould moves upwards, elastic rod recovers length and pushes down on stripper.
It is a further object of the present invention to provide a kind of quick method for cutting edge of metal bellows, using foregoing metal bellows
Quick trimming device, comprises the following steps:
Step 1, the application is arranged on punch press;
Step 2, drive device is manipulated, the second lower die unit of driving is moved away from the direction of the first lower die unit;
Step 3, metal bellows is placed in the first breach, the first snap ring is stuck in the ripple of metal bellows the top two
In trough;
Step 4, drive device is manipulated, the direction of driving the second lower die unit towards the first lower die unit moves to and first time mould
Unit fits, and now the second snap ring is stuck in the side away from the first snap ring in the trough of two ripples in metal bellows the top;
Step 5, punch press work is driven, the upper mould of punch press driving is moved downward the side excision on the metal bellows top on lower mould;
Step 6, repeat step 2, metal bellows and removed side are taken out from lower mould, and by above and below metal bellows
It is placed on after upset in the first breach, repeat step 3-5, the side of the metal bellows other end is cut off;
Step 7, repeat step 2, by removed both ends while metal bellows and cut away while take out from the lower mould, it is complete
Into the trimming of metal bellows.
In summary, the beneficial effects of the invention are as follows:The trimming efficiency high of metal bellows, trimming precision is high, trimming
Environment is good, and the application also has the advantages of simple in construction, easy to operate.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the application.
Fig. 2 is the partial enlarged drawing at A in Fig. 1.
Fig. 3 is the dimensional structure diagram of another angle of the application.
Fig. 4 is the partial enlarged drawing at B in Fig. 3.
Fig. 5 is that the first angle stereochemical structure of the first lower die unit and the second lower die unit separated position in the application is illustrated
Figure.
Fig. 6 is that the second angle stereochemical structure of the first lower die unit and the second lower die unit separated position in the application is illustrated
Figure.
Fig. 7 is that the third angle stereochemical structure of the first lower die unit and the second lower die unit separated position in the application is illustrated
Figure.
Fig. 8 is the partial enlarged drawing at C in Fig. 7.
Fig. 9 is the dimensional structure diagram of mould decomposing state under the application.
Figure 10 is the dimensional structure diagram of another angle of mould decomposing state under the application.
Wherein:1st, lower fixed seat;2nd, the first lower die unit;3rd, the second lower die unit;4th, the first breach;5th, the first snap ring;
6th, the first groove;7th, the second breach;8th, the second snap ring;9th, the second groove;10th, upper mold body;11st, it is raised;12nd, upper fixed seat;
13rd, support column;14th, spring;15th, ball sleeve;16th, fixed cover;17th, limited block;18th, rectangular channel;19th, kidney slot;20th, kidney-shaped
Hole;21st, stripper;22nd, elastic rod;23rd, guide rod;24th, the first vertical plane;25th, the second vertical plane;26th, the 3rd vertical plane.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
Embodiment one:
The quick trimming device of metal bellows as shown in Fig. 1-Figure 10, including for the upper mould on work bench of punch press and
For the lower mould in Press Machine Stroke of Knock-Out, described upper mould can descend relatively mould move up and down, the application when in use, will under
Mould is arranged on the workbench of punch press, and upper mould is arranged on to the knockout rod bottom of punch press, lower mould is located at the underface of upper mould, is rushed
The knockout rod of bed is moved up and down, and mould moves up and down in driving, and the side for the metal bellows being placed on lower mould is cut off.
Lower mould described herein includes being used for being arranged on lower fixed seat 1 on work bench of punch press, installed in lower fixation
Seat 1 on the first lower die unit 2, be arranged on lower fixed seat 1 and with lower fixed seat 1 form move horizontally pair second time mould
Unit 3 and the drive device for driving the second lower die unit 3 to be moved on lower fixed seat 1(Not shown in figure), the application is excellent
The drive device of choosing is oil cylinder, and the cylinder body of described oil cylinder is arranged on punch press, and the piston rod of oil cylinder connects with the second lower die unit 3
Connect, the second lower die unit of telescopic drive 3 of cylinder piston rod is back and forth transported on lower fixed seat 1 along the telescopic direction of piston rod
It is dynamic;The first described lower die unit 2 is rectangular on the whole, and the side in the first lower die unit 2 close to the second lower die unit 3 is provided with
Semicircular first breach 4 above and below it, the top of the first breach 4 extend into and the first breach 4 towards its center position
The first coaxial snap ring 5, the thickness of the first described snap ring 5 are less than the pitch of waves of metal bellows, and the top of the first snap ring 5 is provided with
Semiorbicular first groove 6 being engaged with metal bellows;The second described lower die unit 3 is rectangular on the whole, under second
Be provided with the second breach 7 above and below it close to the side of the first lower die unit 2 on form unit 3, the top of the second breach 7 towards
The direction at its center extends into second snap ring 8 coaxial with the second breach 7, and the thickness of the second described snap ring 8 is less than metal wave
The pitch of waves of line pipe, the top of the second described snap ring 8 are provided with semiorbicular second groove 9 being engaged with metal bellows;When
The second lower die unit of hydraulic oil cylinder driving 3 moves to when being fitted with the first lower die unit 2, described the first breach 4 and the second breach 7
The lower breach of circle can be connected and composed, the first snap ring 5 and the second snap ring 8 can connect into the snap ring of circle, the first described groove 6
The low groove circularized with the connection of the second groove 9, because the diameter of lower breach is more than the diameter of snap ring, so when first time mould list
When member 2 is bonded with the second lower die unit 3, metal bellows can be blocked by snap ring, and metal bellows is fixed, while snap ring
Metal bellows is held, when upper punch pressure comes, the metal bellows below snap ring will not be cut.It is lower solid in the present embodiment
Reservation 1 can use the modes such as welding to be fixed on the workbench of punch press, can also use the connectors such as bolt by lower fixation
Seat 1 is detachably arranged on the workbench of punch press, and the application preferably sets more than two pressing plates on work bench of punch press
(Not shown in figure), one end of described pressing plate is provided with the pressing plate through hole above and below it, on the workbench of described punch press
Screwed hole is provided with, a bolt is set in the pressing plate through hole on described pressing plate, and the head of bolt is located at the top of pressing plate, spiral shell
The screw portion of bolt is threadedly coupled after passing through pressing plate through hole with the screwed hole on work bench of punch press, by pressing plate away from pressing plate through hole
One end is placed on the top of lower fixed seat 1, tightens bolt, the compressible lower fixed seat 1 of pressing plate, realizes the fixation of lower fixed seat 1, this
Four pressing plates can be set in embodiment, and the both sides of lower fixed seat 1 set former and later two pressing plates, also can be in the lower fixed seat 1 of rectangle
All around respectively set a pressing plate.
Upper mould described herein includes upper mold body 10, and it is circular that cross section is provided with described upper mold body 10
Upper groove(A specially circular hole, obstructed blind of through hole or top of the upper and lower ends of upper mold body 10 can be through
Hole, not shown in figure), when upper mold body 10, which has punch press to drive, to be moved downward, the straight tube on metal bellows top can stretch into
Into upper groove, the trimming of metal bellows is not interfered with, the bottom of described upper groove, which is provided with to match with low groove, to be merged
And the projection 11 extended downwardly from, the edge of the application protrusions 11 forms the upper cutting edge of mould, and the edge of low groove is formed down
The lower cutting edge of mould, when described projection 11 and low groove coordinate, the edge of the upper cutting edge and low groove at the edge of projection 11 it is upper
Cutting edge is extruded the side of metal bellows, and the side of metal bellows is cut off.
The application is preferably provided with upper fixed seat 12, and the top of described upper mold body 10 is fixed on upper fixed seat 12
On, described upper fixed seat 12 is used to be detachably arranged in punch press, and punch press also can be directly fixed on by way of welding machine
Knockout rod bottom, the application preferably opens up installation through-hole on upper fixed seat 12(Not shown in figure), can by bolt with
Upper fixed seat 12 is detachably arranged in the knockout rod bottom of punch press by the mode that nut is engaged.
The application is provided with the support column 13 of more than three on described lower fixed seat 1, and the present embodiment can be by support column
13 lower end is fixed on by way of welding on lower fixed seat 1, can also be opened tapped blind hole on lower fixed seat 1, supported
The bottom of post 13 is threaded, and the lower end of support column 13 is detachably arranged in into lower fixed seat 1 by way of screw thread cooperation
On, a spring 14 is respectively arranged on described support column 13, support column 13 top set one can be on support column 13 on
The ball sleeve 15 of lower slider, described spring 14 are located at the lower section of ball sleeve 15, and ball sleeve 15 moves downward compression spring 14 and received
Contracting, the described bottom of upper fixed seat 12 are provided with the fixed cover 16 corresponding with ball sleeve 15, and the present embodiment can use welding
The top of fixed cover 16 is fixed on the lower surface of upper fixed seat 12 by mode, or opens screw thread in the bottom of upper fixed seat 12
Hole, and external screw thread is set on fixed cover 16, fixed cover 16 is arranged on upper fixed seat 12 by the mode being connected through a screw thread, institute
The internal diameter for the fixed cover 16 stated is more than or equal to the diameter of ball sleeve 15, in upper mould moves downward, consolidating on upper fixed seat 12
Surely set 16 is together moved downward with upper fixed seat 12, and as fixed cover 16 moves downward, fixed cover 16 is enclosed on ball sleeve 15 simultaneously
Ball sleeve 15, the downward compression spring 14 of ball sleeve 15 are pressed downward, until upper mould moves downwardly to the side of excision metal bellows, this
Support column 13 in application moves downward to upper mould plays a part of guiding, and spring 14 moves downward to upper mould plays certain delay
Punching acts on, and spring 14 extends also to move upwards for upper mould and applies upward power, and the installation system of ball sleeve 15 shows in the application
There is technology, specifically refer to the technical scheme disclosed in Patent No. ZL201320060810.7 Chinese utility model patent,
This specification is not described in detail.
The application is straight line in order to ensure the motion of the second lower die unit 3, along the second lower die unit on lower fixed seat 1
3 direction of motion sets two limited blocks 17, and described two limited blocks 17 are arranged on the both sides of the second lower die unit 3, this Shen
Please prolong its length direction on limited block 17 and be provided with multiple limited block mounting holes above and below it(Not shown in figure), lower solid
The tapped blind hole corresponding with limited block mounting hole is opened up in reservation 1(Or tapped through hole), with through limited block mounting hole and
With tapped blind hole(Or tapped through hole)Limited block 17 is detachably arranged on lower fixed seat 1 by the bolt being engaged, this implementation
The preferable bolt of example is hexagon socket head cap screw.
The present embodiment is preferably provided with rectangular channel 18 on described lower fixed seat 1, and rectangular channel 18 is in the second lower die unit 3
The length of the direction of motion be more than the length sum of the first lower die unit 2 and the second lower die unit 3 in this direction, described
One lower die unit 2 is bolted on one end of rectangular channel 18, and the bottom of the first lower die unit 2 is located in rectangular channel 18, the
The bottom of two lower die units 3 is arranged in rectangular channel 18, and the second described lower die unit 3 can move horizontally in rectangular channel 18,
Width of the rectangular channel 18 in the horizontal direction vertical with the direction of motion of the second lower die unit 3 exists slightly larger than the second lower die unit 3
Width in this direction, motion of such rectangular channel 18 to the second lower die unit 3 can also play a part of guiding.
The direction that the application moves in described rectangular channel 18 along the second lower die unit 3 is provided with kidney slot 19, described
The bottom of kidney slot 19 be provided with the mounting hole 20 through the bottom of lower fixed seat 1, kidney-shaped along the direction that the second lower die unit 3 is moved
The length and width of groove 19 is respectively greater than the length and width of mounting hole 20, the shape between the bottom of kidney slot 19 and mounting hole 20
Into a platform, the straight-tube portion of metal bellows can be extend into mounting hole 20, and between kidney slot 19 and kidney slot 20
Terrace part can be used for the corrugated portion that metal bellows is made.
The application sets stripper 21, the through hole being provided with described stripper 21 above and below it on upper mould(In figure
It is not shown), the aperture of described through hole is slightly larger than the external diameter of upper mold body 10, and the bottom of described upper mold body 10 is arranged on logical
In hole and stripper 21 can slide up and down with respect to upper mold body 10, described upper fixed seat 12 and stripper 21 by two with
On elastic rod 22 connect, preferably described elastic rod 22 is made of polyurethane material for the present embodiment, and upper mould squeezes downwards
When pressing metal bellows, upper fixed seat 12 compresses downwards elastic rod 12, and small deformation retract is occurred by compression for elastic rod 12, when
When upper mould moves upwards, elastic rod 12 recovers former length, and stripper 21 is pushed down on, if removed metal bellows straight tube side
It is bonded in upper mold body 10, stripper 21 scrapes metal bellows from upper mold body 10.
The quantity of described elastic rod 22 is preferably arranged to four by the present embodiment, and described four elastic rods 22 are uniform
Be arranged on around upper mold body 10, more guide rods 23 are set in the bottom of upper fixed seat 12, and the present embodiment is preferably led
It it is four to the quantity of bar 23, four guide rods 23 are set respectively close to four elastic rods 22, are opened on described stripper 21
There is the pilot hole corresponding with guide rod 23(Not shown in figure), the bottom of described guide rod 23 is located in pilot hole and can be
Slided up and down in pilot hole, the length of guide rod 23 is more than the length of elastic rod 22 and is less than the length and stripper of elastic rod 22
21 thickness sum, the bottom of such guide rod 23 is always positioned in pilot hole, when upper fixed seat 12 moves downward, guide rod 23
Moved in pilot hole, guiding is played a part of in the up and down motion to stripper 21, prevent the in the vertical direction of stripper 21 by
Power and produce displacement in the horizontal direction.
The face of the first lower die unit 2 and the contact of the second lower die unit 3 is the first lower die unit binding face in the present embodiment, institute
The the first lower die unit binding face stated includes the first vertical plane 24 close to the center side of the first lower die unit 2, under remote first
The second vertical plane 25 and the 3rd vertical plane 26 of the first vertical plane 24 of connection and the second vertical plane 25 of the center side of form unit 2,
The first described vertical plane 24 is parallel with the second vertical plane 25 so that whole first time mould binding face is Z-shape, second in the application
The zigzag for being shaped as being engaged with the first lower die unit binding face in the face that lower die unit 3 contacts with the first lower die unit 2, this
The first lower die unit 2 and the second lower die unit 3 in application are symmetrical structure, i.e., the face that its both sides is bonded to each other is identical, this
The structure of application further plays a part of guiding to the motion of the second lower die unit 3.
Embodiment two:
The technical scheme of the present embodiment is a kind of quick method for cutting edge of metal bellows, using the wavy metal described in embodiment one
Quick trimming device is managed, the structure of the specific quick trimming device of metal bellows is shown in embodiment one, and it will not go into details for the present embodiment,
The method of the present embodiment specifically includes following seven steps:
Step 1, the application is arranged on punch press, using bolt or other fixtures etc. by the lower fixed seat of the application
1 is detachably arranged on the workbench of punch press, and the upper fixed seat 12 of the application is arranged on into punch press using connectors such as bolts
Knockout rod bottom, by the cylinder body of oil cylinder in the application be arranged on punch press lathe bed on.
Step 2, the piston retraction of oil cylinder, direction of the second lower die unit 3 of driving away from the first lower die unit 2 are manipulated
Motion, separates the first lower die unit 2 and the second lower die unit 3.
Step 3, metal bellows is placed in the first breach 4, the first snap ring 5 is stuck in metal bellows the top two
In the trough of individual ripple, for safe operation, place maloperation and cause mould to move downward suddenly and cause injury to personnel, this step
Suddenly using tweezers or other instruments gripping metal bellows, place it in the first breach 4.
Step 4, cylinder piston rod elongation is manipulated, the second lower die unit 3 of driving is moved towards the direction of the first lower die unit 2
To being fitted with the first lower die unit 2, now the second snap ring 8 is stuck in the trough of two ripples in metal bellows the top away from the
The side of one snap ring 5, metal bellows is stuck in snap ring, realizes the fixation of metal bellows.
Step 5, punch press work is driven, the knockout rod of punch press moves downward, and the upper mould of knockout rod driving of punch press moves downward,
The lower cutting edge of the upper cutting edge of upper mould and lower mould extrudes metal bellows when touching metal bellows at the same time, by the gold on lower mould
Belong to side and the straight tube excision on bellows top, the straight-tube portion of metal bellows extend into the upper of upper mold body 10 during being somebody's turn to do
In groove.
Step 6, repeat step 2, upper mould separate with lower mould, using instruments such as tweezers by metal bellows and removed
While being taken out from lower mould, and it is placed on after metal bellows is spun upside down in the first breach 4, repeat step 3-5, by metal wave
The side excision of the line pipe other end.
Step 7, repeat step 2, by removed both ends while metal bellows and cut away while take from the lower mould
Go out, complete the trimming of metal bellows.
The application will be changed to using punching press by the way of side of the lathe car except metal bellows both ends in the prior art
Mode is cut off, and improves the efficiency of metal bellows trimming, using the trimming device of the application, by the use of more days, and one
Common operative employee(To whether skilled operation lathe does not require)The ripple of 1000 or so can be processed a working day
Pipe, compared to the metal bellows of operative employee's processing 200 or so in one day of one skilled operation lathe of prior art, the application
Processing efficiency be greatly improved, and the application uses and with the accuracy that punch press reruns ensure that wavy metal
The uniformity of ripple size before and after pipe, the human factor for avoiding reception step cause the dimensional accuracy of the tip cut-off of metal bellows two
Inconsistent, quality level greatly improves.
It is prior art not do the part illustrated in description above, or can be realized by prior art.
And heretofore described specific implementation case is only the preferable case study on implementation of the present invention, not it is used for limiting the present invention's
Practical range.The equivalent changes and modifications that i.e. all contents according to patent of invention scope of the present invention are made, it all should be used as the present invention's
Technology category.
Claims (10)
- A kind of 1. quick trimming device of metal bellows, it is characterised in that:Including for the upper die and lower die on punch press, Described upper mould can descend mould to move up and down relatively;Described lower mould includes being used for the lower fixed seat being arranged on punch press(1), installed in lower fixed seat(1)On first time mould Unit(2), be arranged on lower fixed seat(1)Upper and and lower fixed seat(1)Form the second lower die unit for moving horizontally pair(3)With For driving the second lower die unit(3)In lower fixed seat(1)The drive device of upper motion, the first described lower die unit(2)On Close to the second lower die unit(3)Side be provided with semicircular first breach above and below it(4), the first breach(4)Top Portion extends into and the first breach towards center of circle direction(4)The first coaxial snap ring(5), the first snap ring(5)Top be provided with gold Semiorbicular first groove that category bellows is engaged(6), described the second lower die unit(3)Upper close first lower die unit (2)Side be provided with the second breach above and below it(7), the second breach(7)Top towards the center of circle direction extend into Second breach(7)The second coaxial snap ring(8), described the second snap ring(8)Top be provided with what is be engaged with metal bellows Semiorbicular second groove(9), described the first breach(4)With the second breach(7)It can be spliced into the lower breach of circle, the first card Ring(5)With the second snap ring(8)It can be spliced into the snap ring of circle, the first described groove(6)With the second groove(9)Sliceable cyclization The low groove of shape;Described upper mould includes upper mold body(10), described upper mold body(10)On be provided with cross section as circular upper groove, The bottom of described upper groove is provided with the projection for being engaged and extending downwardly from low groove(11).
- 2. the quick trimming device of metal bellows according to claim 1, it is characterised in that:Also include upper fixed seat (12), described upper mold body(10)It is arranged on upper fixed seat(12)On, described upper fixed seat(12)For removably pacifying On punch press.
- 3. the quick trimming device of metal bellows according to claim 2, it is characterised in that:Described lower fixed seat(1) On be provided with the support column of more than three(13), described support column(13)On be respectively arranged a spring(14), in support column (13)Top set one can be in support column(13)On the ball sleeve that slides up and down(15), described spring(14)Positioned at ball Set(15)Lower section, ball sleeve(15)Move downward compression spring(14)Shrink, described upper fixed seat(12)Bottom is provided with With ball sleeve(15)Corresponding fixed cover(16), described fixed cover(16)Internal diameter be more than or equal to ball sleeve(15)It is straight Footpath.
- 4. the quick trimming device of metal bellows according to claim 1 or 2 or 3, it is characterised in that:Also include being arranged on Lower fixed seat(1)On two limited blocks(17), described two limited blocks(17)It is arranged on the second lower die unit(3)Two Side.
- 5. the quick trimming device of metal bellows according to claim 4, it is characterised in that:Described lower fixed seat(1) On be provided with rectangular channel(18), described the first lower die unit(2)With the second lower die unit(3)Bottom be arranged at rectangular channel (18)The second interior, described lower die unit(3)Can be in rectangular channel(18)Inside move horizontally.
- 6. the quick trimming device of metal bellows according to claim 5, it is characterised in that:Described rectangular channel(18)It is interior Along the second lower die unit(3)The direction of motion is provided with kidney slot(19), described kidney slot(19)Bottom is along second time mould Unit(3)The direction of motion is provided with through lower fixed seat(1)The mounting hole of bottom(20).
- 7. the quick trimming device of metal bellows according to Claims 2 or 3, it is characterised in that:Also include stripper (21), described stripper(21)On be provided with through hole above and below it, described upper mold body(10)Bottom be arranged on it is logical In hole and stripper(21)Can be with respect to upper mold body(10)Slide up and down, described upper fixed seat(12)With stripper(21)It is logical Cross the elastic rod of more than two(22)Connection.
- 8. the quick trimming device of metal bellows according to claim 7, it is characterised in that:Described elastic rod(22)'s Quantity is four, described four elastic rods(22)Uniformly it is arranged on upper mold body(10)Around, in upper fixed seat(12) Bottom more guide rods are set(23), described stripper(21)On be provided with and guide rod(23)Corresponding pilot hole, institute The guide rod stated(23)Bottom be located in pilot hole and can be slided up and down in pilot hole.
- 9. the quick trimming device of metal bellows according to claim 7, it is characterised in that:Described elastic rod(22)Have Polyurethane material is made.
- 10. a kind of quick method for cutting edge of metal bellows, quick using the metal bellows described in any one of claim 1 to 9 Trimming device, it is characterised in that:Comprise the following steps,Step 1, the application is arranged on punch press;Step 2, drive device is manipulated, the second lower die unit of driving is moved away from the direction of the first lower die unit;Step 3, metal bellows is placed on the first breach(4)It is interior, make the first snap ring(5)It is stuck in metal bellows the top two In the trough of individual ripple;Step 4, drive device is manipulated, the direction of driving the second lower die unit towards the first lower die unit moves to and first time mould Unit fits, now the second snap ring(8)It is stuck in the trough of two ripples in metal bellows the top away from the first snap ring(5)'s Side;Step 5, punch press work is driven, the upper mould of punch press driving is moved downward the side excision on the metal bellows top on lower mould;Step 6, repeat step 2, metal bellows and removed side are taken out from lower mould, and by above and below metal bellows The first breach is placed on after upset(4)It is interior, repeat step 3-5, the side of the metal bellows other end is cut off;Step 7, repeat step 2, by removed both ends while metal bellows and cut away while take out from the lower mould, it is complete Into the trimming of metal bellows.
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CN201711114175.5A CN107626805A (en) | 2017-11-13 | 2017-11-13 | The quick trimming device of metal bellows and the method for the quick trimming of metal bellows |
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CN201711114175.5A CN107626805A (en) | 2017-11-13 | 2017-11-13 | The quick trimming device of metal bellows and the method for the quick trimming of metal bellows |
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Cited By (3)
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CN109795632A (en) * | 2019-02-19 | 2019-05-24 | 长沙学院 | Retaining mechanism and standpipe transfer platform for standpipe transfer platform |
CN113492179A (en) * | 2021-08-13 | 2021-10-12 | 莱州鸿源台钳制造有限公司 | Necking device |
CN114798892A (en) * | 2022-06-28 | 2022-07-29 | 沈阳晨光弗泰波纹管有限公司 | Corrugated pipe port cutting device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109795632A (en) * | 2019-02-19 | 2019-05-24 | 长沙学院 | Retaining mechanism and standpipe transfer platform for standpipe transfer platform |
CN109795632B (en) * | 2019-02-19 | 2024-02-23 | 长沙学院 | Locking mechanism for riser transfer platform and riser transfer platform |
CN113492179A (en) * | 2021-08-13 | 2021-10-12 | 莱州鸿源台钳制造有限公司 | Necking device |
CN114798892A (en) * | 2022-06-28 | 2022-07-29 | 沈阳晨光弗泰波纹管有限公司 | Corrugated pipe port cutting device |
CN114798892B (en) * | 2022-06-28 | 2022-09-09 | 沈阳晨光弗泰波纹管有限公司 | Corrugated pipe port cutting device |
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