CN202893927U - Corrugated pipe forming machine - Google Patents
Corrugated pipe forming machine Download PDFInfo
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- CN202893927U CN202893927U CN 201220620010 CN201220620010U CN202893927U CN 202893927 U CN202893927 U CN 202893927U CN 201220620010 CN201220620010 CN 201220620010 CN 201220620010 U CN201220620010 U CN 201220620010U CN 202893927 U CN202893927 U CN 202893927U
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- corrugated pipe
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Abstract
Provided is a corrugated pipe forming machine. A lifting support is arranged behind an operating platform, a feeding device is arranged above the operating platform, a lifting platform, a mobile car and a lifting power device are correspondingly arranged below the feeding device, a chain is arranged in a wheel groove of a lifting wheel between the lifting power device and a lifting mechanism, a pipeline is arranged among a hydraulic station, a pipe fitting fixing frame and a forming plate, a forming die is arranged outside an elastic forming inner tube outside the forming plate, a corrugated groove of the forming die is arranged corresponding to the forming plate, workpieces are arranged between the forming die and the forming plate, the forming die is arranged in a split mode, an oil cylinder is arranged at one end of the forming die, and a die opening-and-closing oil cylinder is arranged outside the forming die. According to the corrugated pipe forming machine, design is reasonable, the number of corrugations of the die is reduced, equipment investment cost and production cost are saved, usage is flexible and convenient, labor strength is reduced, and mass production can be achieved.
Description
Technical field
The utility model relates to the machinery of pipeline processing, especially a kind of corrugated pipe forming machine.
Background technology
At present, in the production of various pipelines and the operation, bellows uses more and more universal, and the pipeline through being usually used in flexible requirement connects. or the occasions such as non-deformability of increase sheet-metal duct.Present corrugated pipe forming machine has various ways, and be die pressure machine forming mode for the best processing method of bigbore corrugated pipe forming machine, the method adopts one group of rear assembling die the same with the bellows profile of combination, inner filling liquid medium, by the forcing press pressurization, making the bellows blank deformation, volume-diminished. the internal liquid pressure medium increases, blank ripple place is expanded outwardly, form bellows with the profile mould.The method is owing to adopted internal liquid medium mineralization pressure, and the bellows form of production is smooth, and ripple is consistent, still, need to process in advance one group of mould. and cost is larger; The forcing press that needs in addition a suitable size, infusion of financial resources is large; The 3rd, assembly jig and filling liquid medium make operator's labour intensity larger, and therefore, the method does not obtain popularizing and promoting.In view of above-mentioned many reasons, need to improve the process equipment of pipeline.
The utility model content
The utility model is high for the complete combination die cost that solves the large-scale pipeline process equipment, labour intensity is large, cause the increase of production cost and the waste of resource, by rational design, provide a kind of corrugated pipe forming machine, reduce the ripple quantity of mould, ripple of Design of Dies can reduce at double process equipment and drop into, and has saved production cost, reduce labor strength, be fit to the medium-sized and small enterprises production and application.
The utility model is in order to realize above-mentioned goal of the invention, adopt following technical scheme: a kind of corrugated pipe forming machine, by frame, ladder, workbench, the mould open/close oil cylinder, mould, pay-off, oil fuel tube, elevating mechanism, lifting wheel, chain, the oiling pipeline, workpiece, forming disk, Hydraulic Station, lifting platform, lifting power plant, travelling car, the elastic forming inner tube of a tyre, oil cylinder consists of: workbench one side arranges ladder, the workbench rear arranges lifting support, lifting support one side arranges elevating mechanism, the workbench top arranges pay-off, pay-off below correspondence arranges lifting platform, the lifting platform bottom arranges travelling car, the lifting support below arranges lifting power plant, and lifting power plant one side arranges Hydraulic Station; Top, lifting support top arranges lifting wheel, and race is set on the lifting wheel, and chain is set in the race, between lifting power plant and the elevating mechanism chain is set; The elevating mechanism top arranges the pipe fitting fixed mount, and the oiling pipeline is set between pipe fitting fixed mount and the Hydraulic Station; Pipe fitting fixed mount and elevating mechanism middle part preformed hole arrange oil fuel tube in the hole, the forming disk center preformed hole of oil fuel tube below arranges oil fuel tube in the hole; The forming disk periphery is reserved groove, and the elastic forming inner tube of a tyre is set in the groove, between the center of forming disk and the groove oil pipe is set, and elastic forming inner tube of a tyre inwall preformed hole arranges oil pipe in the hole; The arranged outside mould of the elastic forming inner tube of a tyre, mould is that the first mould (5-1), the second mould (5-2), the 3rd mould (5-3), the 4th mould (5-4), two-piece unit and split left and right are symmetrical arranged, the corresponding forming disk setting of the waveform groove of mould arranges workpiece between mould and the forming disk; The mould split arranges, and mould one end arranges oil cylinder, mould arranged outside mould open/close oil cylinder.
Beneficial effect: appropriate design, the ripple quantity of minimizing mould is saved equipment investment and production cost, and is flexible and convenient to use, reduces labour intensity, can produce in batches.
High in order to overcome the said method cost, the defective that labour intensity is large, the present invention discloses a kind of corrugated pipe forming machine, by ripple of each processing, the partial wave progressive forming, the method that several times bellows is machined, every kind of bellows only need be made the mould of a ripple, reduce number of molds, reduce the cost that Mould Machining drops into.Because ripple of each extruding, used liquid medium has lacked many, can be designed to again automatically add and discharge, and has greatly alleviated workman's labour intensity; This machine is made automatic machinery, no longer need to be by means of large pressing machine, and adopt self ， Minus of mechanical pressure system to do for the first time less the investment that factory buys forcing press.Become a kind of preferably processing method.
This machine adopts the vertical structure layout. and the shaping dies part of horizontal is arranged on the frame (workbench), and tubular blank vertically inserts in the mould, by the pay-off self-feeding, carries out waveform processing by ripple.
The moulding inner tube of a tyre is connected on the oiling steel pipe by forming disk, and this steel pipe puts it into the middle moulding position of tubular blank by the hoisting mechanism lifting, and this steel pipe plays simultaneously to the effect of the filling of the moulding inner tube of a tyre and eliminating hydraulic fluid.The hydraulic pressure fuel feeding adopts special small-sized hydraulic station to realize.
The mould that this kind forming machine uses adopts split type assembling die, drags with oil cylinder and carries out the folding operation, and oil cylinder is carried out with line operate, alleviates the labour intensity of manually-operated mould.
This kind method is used the method adding of hydraulic pressure injection and the operation that interior press liquid medium is finished in drain charge automatically. further alleviate the hand labor amount.
The method adopts capsule (the moulding inner tube of a tyre) splendid attire to inject the method for the liquid medium of die cavity, rise by medium Peng and to be full of capsule workpiece is extruded waveform, this capsule plays the sealing function to liquid simultaneously, and the aforesaid liquid capsule is with the forming disk support that fixes, and combining form is similar to vehicle tyre; Make this forming disk be positioned at all the time the ripple place that will be shaped together with the moulding inner tube of a tyre by travelling workpiece.
This equipment adopts the above-mentioned forming disk of oiling steel pipe support, and this steel tube inner hole is the double liquid injection hole of doing simultaneously. and the highly pressurised liquid that is provided by hydraulic system is injected into the ripple that comes processing work in the capsule (the moulding inner tube of a tyre) in the mold cavity by oil pipe and oiling steel pipe.
This supporting steel pipe is supported by hoisting mechanism, can carry out lifting and reconcile, and described hoisting mechanism is connected with lifting power plant by lifting wheel, chain again. pass through machine driving. it can be moved up and down at suitable scope Inner, operate.
The method adopts an annular hydraulic cylinder as pay-off, puts on the blank wall, makes it auxiliary compression molding and periodically feeding.
For easy to operate, this machine also is provided with the travelling car of lifting platform and picks stock and workpiece, arranges about the ladder convenience.Said mechanism all is installed on total frame.
The bellows forming machine of this disclosure of the Invention. adopt a kind of vertical structure layout, in frame one cover builder is set, wherein be equipped with shaping dies and actuating mechanism, by an inside porose oil fuel tube is set, the used pressure liquid that is shaped is sent in the capsule (the moulding inner tube of a tyre) in the mould, rise and the course of action of shaping dies by splashing of capsule. make metal tube deformation processing bellows, the product of processing is smooth evenly, shape is consistent, labor strength is low, is a kind of comparatively desirable corrugated tube forming equipment.
Technological process
The utility model adopts the vertical structure layout, in frame one cover builder is set, wherein be equipped with shaping dies and actuating mechanism, by an inside porose oil fuel tube is set, the used pressure liquid that is shaped is sent in the capsule (the moulding inner tube of a tyre) in the mould, risen and the course of action of shaping dies by splashing of capsule. make metal tube deformation processing bellows; The mould that this kind forming machine uses adopts split combination structure, and the matched moulds of this mould and a minute mould action drag with oil cylinder; This machine carries hydraulic system, and the operating process of interior press liquid medium is finished in adding and drain charge automatically; The method adopts the liquid medium of capsule splendid attire injection die cavity, and rising by medium Peng is full of capsule, and workpiece is extruded waveform, and this capsule plays the sealing function to liquid simultaneously; Described iquid capsule is with the moulding wheel disc support that fixes, the ripple place that this support is positioned at all the time will be shaped by travelling workpiece; This machine adopts the above-mentioned moulding wheel disc of steel pipe support, and this steel tube inner hole is the double liquid injection hole of doing simultaneously. and the highly pressurised liquid by hydraulic system provides is injected into the ripple that comes processing work in the mold cavity inner tube of a tyre capsule by this hole; This supporting steel pipe is supported by a hoisting mechanism, can carry out lifting reconciles, described hoisting mechanism is connected with lifting power plant by lifting wheel, chain { or steel wire rope etc. } again. pass through machine driving. it can be moved up and down at suitable scope Inner, operate; In the method actuating mechanism, the compression stress that auxiliary bellows is shaped. adopt an annular hydraulic cylinder to put on the blank wall, make it auxiliary the contraction and be shaped; Simultaneously, Split mold also has the synchronous matched moulds of self oil cylinder to carry out moulding; This motor-driven work in the process is picked workpiece blank by the supporting dolly with lifting platform; This machine is finished the control of each sampling action process by the plc control system; Its control flow
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing.
Fig. 1 is: the general assembly structural representation.
Fig. 2 is: the forming die structure schematic diagram
Fig. 3 is: inner tube of a tyre capsule mould structure schematic diagram
Among Fig. 1,2,3: frame 1, ladder 2, workbench 3, mould open/close oil cylinder 4, mould 5, pay-off 60 oil fuel tubes 7, elevating mechanism 8, lifting wheel 9, chain 10, oiling pipeline 11, workpiece 12, forming disk 13, Hydraulic Station 14, lifting platform 15, lifting power plant 16, travelling car 17, the elastic forming inner tube of a tyre 18, oil cylinder 19.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing and the specific embodiment:
As shown in the figure; Workbench 3 one sides arrange ladder 2, workbench 3 rears arrange lifting support, lifting support one side arranges elevating mechanism 8, workbench 3 tops arrange pay-off 6, pay-off 6 below correspondences arrange lifting platform 15, lifting platform 15 bottoms arrange travelling car 17, and the lifting support below arranges lifting power plant 16, and lifting power plant 16 1 sides arrange Hydraulic Station 14; Top, lifting support top arranges lifting wheel 9, on the lifting wheel 9 race is set, and chain 10 is set in the race, between lifting power plant 16 and the elevating mechanism 8 chain 10 is set; Elevating mechanism 8 tops arrange the pipe fitting fixed mount, between pipe fitting fixed mount and the Hydraulic Station 14 oiling pipeline 11 are set; Pipe fitting fixed mount and elevating mechanism 8 middle part preformed holes arrange oil fuel tube 7 in the hole, the forming disk 13 center preformed holes of oil fuel tube 7 belows arrange oil fuel tube 7 in the hole; Forming disk 13 peripheries are reserved groove, and the elastic forming inner tube of a tyre 18 is set in the groove, between the center of forming disk 13 and the groove oil pipe are set, and the elastic forming inner tube of a tyre 18 inwall preformed holes arrange oil pipe in the hole; The arranged outside mould 5 of the elastic forming inner tube of a tyre 18, mould is that the first mould 5-1, the second mould 5-2, the 3rd mould 5-3, the 4th mould 5-4, two-piece unit and split left and right are symmetrical arranged, the corresponding forming disk 13 of the waveform groove of mould 5 arranges, and between mould 5 and the forming disk 13 workpiece is set; Mould 5 split settings, mould 5 one ends arrange oil cylinder 19, mould 5 arranged outside mould open/close oil cylinders 4.
Claims (8)
1. corrugated pipe forming machine, by frame (1), ladder (2), workbench (3), mould open/close oil cylinder (4), mould (5), the first mould (5-1), the second mould (5-2), the 3rd mould (5-3), the 4th mould (5-4), pay-off (6), oil fuel tube (7), elevating mechanism (8), lifting wheel (9), chain (10), oiling pipeline (11), workpiece (12), forming disk (13), Hydraulic Station (14), lifting platform (15), lifting power plant (16), travelling car (17), the elastic forming inner tube of a tyre (18), oil cylinder (19) consists of, it is characterized in that: workbench (3) one sides arrange ladder (2), workbench (3) rear arranges lifting support, lifting support one side arranges elevating mechanism (8), workbench (3) top arranges pay-off (6), pay-off (6) below correspondence arranges lifting platform (15), lifting platform (15) bottom arranges travelling car (17), the lifting support below arranges lifting power plant (16), and lifting power plant (16) one sides arrange Hydraulic Station (14).
2. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: top, lifting support top arranges lifting wheel (9), lifting wheel arranges race on (9), chain (10) is set in the race, between lifting power plant (16) and the elevating mechanism (8) chain (10) is set.
3. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: elevating mechanism (8) top arranges the pipe fitting fixed mount, and oiling pipeline (11) is set between pipe fitting fixed mount and the Hydraulic Station (14).
4. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: pipe fitting fixed mount and elevating mechanism (8) middle part preformed hole, oil fuel tube (7) is set in the hole, forming disk (13) the center preformed hole of oil fuel tube (7) below arranges oil fuel tube (7) in the hole.
5. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: forming disk (13) periphery is reserved groove, the elastic forming inner tube of a tyre (18) is set in the groove, between the center of forming disk (13) and the groove oil pipe is set, the elastic forming inner tube of a tyre (18) inwall preformed hole arranges oil pipe in the hole.
6. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: the arranged outside mould (5) of the elastic forming inner tube of a tyre (18), the corresponding forming disk of the waveform groove of mould (5) (13) arranges, and between mould (5) and the forming disk (13) workpiece is set.
7. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: mould (5) one ends arrange oil cylinder (19), mould (5) arranged outside mould open/close oil cylinder (4).
8. a kind of corrugated pipe forming machine described in according to claim 1, it is characterized in that: mould (5) is that the first mould (5-1), the second mould (5-2), the 3rd mould (5-3), the 4th mould (5-4), two-piece unit and split left and right are symmetrical arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220620010 CN202893927U (en) | 2012-10-31 | 2012-10-31 | Corrugated pipe forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220620010 CN202893927U (en) | 2012-10-31 | 2012-10-31 | Corrugated pipe forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202893927U true CN202893927U (en) | 2013-04-24 |
Family
ID=48114647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220620010 Expired - Fee Related CN202893927U (en) | 2012-10-31 | 2012-10-31 | Corrugated pipe forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202893927U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107626805A (en) * | 2017-11-13 | 2018-01-26 | 江苏省埃迪机电设备实业有限公司 | The quick trimming device of metal bellows and the method for the quick trimming of metal bellows |
-
2012
- 2012-10-31 CN CN 201220620010 patent/CN202893927U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107626805A (en) * | 2017-11-13 | 2018-01-26 | 江苏省埃迪机电设备实业有限公司 | The quick trimming device of metal bellows and the method for the quick trimming of metal bellows |
| CN107626805B (en) * | 2017-11-13 | 2024-08-13 | 江苏省埃迪机电设备实业有限公司 | Quick trimming device and method for metal corrugated pipe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130424 Termination date: 20151031 |
|
| EXPY | Termination of patent right or utility model |