CN219215540U - Automatic film laminating equipment for copper foil - Google Patents

Abstract

The utility model discloses automatic film laminating equipment for copper foil, which comprises a shell, a frame and equipment, wherein the frame and the equipment are arranged in the shell, the equipment is arranged on the frame, the equipment comprises a film feeding module, a finished product receiving module, a copper foil feeding area, a film transferring module, a copper foil transferring module, a blanking module and a film tearing module, one sides of two ends of the transferring module are respectively provided with the film feeding module and the finished product receiving module, the other side of one end of the transferring module provided with the finished product receiving module is provided with the copper foil feeding area, the film transferring module and the copper foil transferring module are sequentially arranged between the film feeding module and the finished product receiving module, the blanking module is further arranged between the copper foil transferring module and the finished product receiving module, and the film tearing module is further arranged on the film transferring module, so that a protective film and a film coated film of a film can be automatically torn to the copper foil, the labor cost is greatly reduced, the transferring processing error is small, and the film coating efficiency and the film coating precision are improved.

Description

Automatic film laminating equipment for copper foil

[ field of technology ]

The utility model relates to the field of automatic equipment, in particular to automatic film laminating equipment for copper foil.

[ background Art ]

The copper foil is made of copper and other metals in a certain proportion, the copper foil has low surface oxygen characteristic, can be adhered to various base materials such as metal, insulating materials and the like, has a wider temperature application range, and is required to be electromagnetically shielded in order to avoid surface scratch and copper exposure oxidation in the production process, so that a layer of film is required to be adhered to the surface of the product to achieve the purposes of protection, oxidation prevention and electromagnetic shielding.

[ utility model ]

To solve the above problems, an automatic film coating apparatus for copper foil capable of automatically tearing a protective film of a film and coating the film to the copper foil has been proposed;

the utility model provides an automatic tectorial membrane equipment for copper foil, includes shell, frame and equipment, and frame and equipment all set up in the shell, and equipment sets up in the frame, and equipment includes film material loading module, finished product material receiving module, copper foil material loading district, film move and carry the module, copper foil move and carry the module, unloading module and tear the membrane module.

A film loading module and a copper foil transferring module are sequentially arranged between the film loading module and the finished product receiving module, a blanking module is further arranged between the copper foil transferring module and the finished product receiving module, and a film tearing module is further arranged on the film transferring module;

the transfer module comprises a portal frame, wherein both front and back sides of the portal frame are respectively provided with a moving rail, the moving rails arranged on the front side are connected with a film feeding manipulator and a film pasting manipulator in a sliding manner through a vertical moving sliding rail slider, the moving rails arranged on the back side are connected with a copper foil feeding manipulator in a sliding manner through a vertical moving sliding rail slider, and a first rotating motor is further arranged between the film pasting manipulator and the vertical moving sliding rail slider, and the film feeding manipulator, the film pasting manipulator and the copper foil feeding manipulator are all vacuum manipulators.

With the structure, the film with the protective paper is placed on the film feeding module, the transfer module transfers the film, the raw material plate is transferred to the film transfer module, the film tearing module is used for tearing the film on the film transfer module, after the film tearing operation is completed, the transfer module transfers the raw material plate to the copper foil transfer module, the transfer module transfers the copper foil from the copper foil feeding area to the copper foil transfer module for coating the copper foil, the blanking module transfers the finished product to the finished product receiving module after the film is completed, namely, the automatic film coating is completed, the film feeding module and the finished product receiving module are respectively arranged on one side of two ends of the transfer module, and other modules are arranged in the areas of the transfer module, all have and carry the module and transfer, carry the module through being provided with a plurality of manipulators on the portal frame, conveniently carry out work such as material loading and pad pasting simultaneously, accelerate operating efficiency, by the upper and lower removal slide rail slider drive each manipulator on the reciprocates, be equipped with first rotating electrical machines on the pad pasting manipulator simultaneously, adjust the horizontal angle of pad pasting manipulator, take place the film that the angle is cheap to transferring the in-process, align, guarantee the precision of pad pasting operation, it is more retrencied on the overall structure overall arrangement, the area of whole equipment is little, and transfer by same group's equipment, transfer machining error is little, thereby realize automatically tearing the protection film of film and tectorial membrane to the copper foil, very big reduction human cost, improvement tectorial membrane efficiency and precision.

Preferably, the film feeding module comprises a raw material placing plate surface and a film feeding module base, wherein a first lifting cylinder or a first lifting electric cylinder is arranged on the film feeding module base, and the raw material placing plate surface is arranged on an output shaft of the first lifting cylinder or the first lifting electric cylinder.

Therefore, after the film is placed on the raw material placing plate surface, the first lifting cylinder or the first lifting electric cylinder drives the raw material placing plate surface to lift the height of the film every time after the film is transferred, the height coordinates of the film are kept at the same coordinates every time under the transfer, and the transfer and material taking accuracy is improved.

Preferably, the finished product receiving module comprises a finished product placing plate surface and a finished product receiving module base; the finished product receiving module base is provided with a second lifting cylinder or a second lifting electric cylinder, and the surface of the finished product placing plate is arranged on the second lifting cylinder or the output shaft of the second lifting electric cylinder.

Therefore, the finished product after being processed is placed on the surface of the finished product placing plate under the transfer of the blanking module, and after one finished product is transferred each time, the second lifting cylinder or the second lifting cylinder drives the surface of the finished product placing plate to descend by the height of one raw material, so that the placing height coordinates of the finished product are kept at the same coordinates under each transfer, and the blanking accuracy is ensured.

Preferably, the film transferring module and the copper foil transferring module have the same structure and are composed of a first transferring sucker, a second transferring sucker and a bottom surface, the first transferring sucker and the second transferring sucker are respectively connected to the bottom surface through a first bracket and a second bracket in a sliding manner, and the height of the first bracket is higher than that of the second bracket plus the second transferring sucker.

Therefore, the first support and the second support with different heights are used for supporting the first transfer sucker and the second transfer sucker respectively, the height of the first support is higher than that of the second support plus that of the second transfer sucker, one group of transfer suckers can penetrate through the other group of transfer suckers, so that the simultaneous operation of transfer, film tearing and the like is realized, and the operation efficiency is accelerated.

Preferably, the blanking module comprises a blanking guide rail frame and a blanking manipulator, and the blanking manipulator is connected to the blanking guide rail frame in a sliding manner through an up-down moving sliding rail and a sliding block; the blanking manipulator is a vacuum manipulator.

Therefore, the blanking manipulator is arranged on the blanking guide rail frame, the sliding rail sliding block is arranged between the blanking manipulator and the blanking guide rail frame, and the adjustment of the left, right, upper and lower coordinates is convenient, so that accurate positioning blanking is performed.

Preferably, the film tearing module comprises a film tearing mechanism and a clamping mechanism.

The film tearing mechanism comprises a second rotating motor and a vacuum film tearing plate, the second rotating motor is arranged on the transfer module or the rack through a guide rail sliding block moving up and down, the output shaft of the second rotating motor is provided with the vacuum film tearing plate, and the vacuum film tearing plate is internally provided with a vacuum suction hole and externally connected with a vacuum machine.

The clamping mechanism comprises a third rotating motor, a clamping cylinder, a first clamping plate and a second clamping plate, wherein the third rotating motor is arranged on the transfer module or the rack, the clamping cylinder is arranged on an output shaft of the third rotating motor, and the first clamping plate and the second clamping plate are respectively arranged at two clamping shaft ends of the clamping cylinder.

Therefore, the raw materials with the film are clamped through the clamping mechanism, then the horizontal angle of the film is adjusted by the second rotating motor of the film tearing mechanism, under the action of the guide rail sliding block which moves up and down, the vacuum film tearing plate is attached to the protective paper of the film, the vacuum machine is started and then vacuum adsorption is carried out on the protective paper of the film through the vacuum suction holes, then the vacuum film tearing plate is upwards, the protective paper is torn from the film, and therefore the quick film tearing is realized.

Preferably, the film transfer module is provided with a lower camera module; the copper foil transferring module is provided with an upper camera module.

Therefore, after the lower camera module and the upper camera module are arranged, when the copper foil is coated, the positions of the products are shot through the lower camera module and the upper camera module respectively, after judgment according to a preset program, the transfer module, the blanking module and the like are driven to adjust, precise transfer, blanking and the like are carried out, so that the processing accuracy is improved, and the yield of the products is improved.

Preferably, the film transferring module and the copper foil transferring module are both provided with cleaning devices, each cleaning device comprises a cleaning cylinder setting frame, a cleaning motor, a cleaning cylinder and a cleaning device lifting cylinder, each cleaning device lifting cylinder is arranged on the transferring module or the rack, an output shaft of each cleaning device lifting cylinder is provided with the cleaning cylinder setting frame, each cleaning cylinder setting frame is provided with the cleaning motor and the cleaning cylinder, each cleaning motor is fixedly arranged on each cleaning cylinder setting frame, each cleaning cylinder is rotationally connected to the cleaning cylinder setting frame through a rotating shaft, and each cleaning cylinder is rotationally connected with each cleaning motor.

Therefore, by arranging the cleaning device, dust, impurities and the like are cleaned before or after operations such as film tearing and copper foil covering, smooth operation of the operations such as film tearing and copper foil covering is ensured, processing of products is ensured, and yield of finished products is improved.

According to the utility model, the film feeding module and the finished product receiving module are respectively arranged at one side of two ends of the transferring module, other modules are arranged in the transferring area of the transferring module, and the transferring modules are all used for transferring, so that the structure layout is more simplified, the occupied area of the whole equipment is small, and the space arrangement cost is saved;

compared with the traditional method, the utility model can finish the operation by only one person, saves labor cost, runs fully automatically, is provided with the lower camera module and the upper camera module for auxiliary positioning, has small transferring and operating errors and higher finished product yield.

[ description of the drawings ]

FIG. 1 is a schematic view of the whole structure of the present utility model

FIG. 2 is a schematic view of the internal structure of the present utility model;

FIG. 3 is a top view of the internal structure of the present utility model;

FIG. 4 is a schematic diagram of a film feeding module according to the present utility model;

FIG. 5 is a schematic diagram of a finished product receiving module according to the present utility model;

FIG. 6 is a schematic view of a film transfer module according to the present utility model;

FIG. 7 is a schematic diagram of a transfer module according to the present utility model;

FIG. 8 is a schematic diagram of a blanking module according to the present utility model;

FIG. 9 is a schematic view of a film tearing module according to the present utility model;

fig. 10 is a schematic view of a cleaning device according to the present utility model.

[ detailed description ] of the utility model

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

The utility model provides an automatic tectorial membrane equipment 200 for copper foil, includes shell 300, frame 100 and equipment 200, and frame 100 and equipment 200 all set up in shell 300, and equipment 200 sets up on frame 100, and equipment 200 includes film material loading module 1, finished product receipts material module 2, copper foil material loading district 3, film transfer module 64, copper foil transfer module 65, transfer module 6, unloading module 7 and dyestripping module 8.

One side at both ends of the transfer module 6 is respectively provided with a film feeding module 1 and a finished product receiving module 2, the other side at one end of the transfer module 6 provided with the finished product receiving module 2 is provided with a copper foil feeding area 3, a film transfer module 64 and a copper foil transfer module 65 are sequentially arranged between the film feeding module 1 and the finished product receiving module 2, a blanking module 7 is further arranged between the copper foil transfer module 65 and the finished product receiving module 2, and a film tearing module 8 is further arranged on the film transfer module 64.

In this embodiment, film feeding module 1 includes that the face is placed to the raw materials and film feeding module 1 base are equipped with first lift jar on the film feeding module 1 base, and the face is placed to the raw materials sets up on the output shaft of first lift jar or first lift jar.

In this embodiment, the finished product receiving module 2 includes a finished product placing plate surface and a finished product receiving module 2 base; the second lifting electric cylinder is arranged on the base of the finished product receiving module 2, and the surface of the finished product placing plate is arranged on the second lifting air cylinder or the output shaft of the second lifting electric cylinder.

In this embodiment, the film transfer module 64 and the copper foil transfer module 65 have the same structure, and each of them is composed of a first transfer chuck 401, a second transfer chuck 402 and a mounting bottom surface 403, the first transfer chuck 401 and the second transfer chuck 402 are slidably connected to the mounting bottom surface 403 by a first bracket 404 and a second bracket 405, respectively, and the height of the first bracket 404 is higher than the height of the second bracket 405 plus the height of the second transfer chuck 402.

In this embodiment, the transfer module 6 includes a portal frame 601, both sides of the portal frame 601 are provided with moving rails, a film feeding manipulator 603 and a film pasting manipulator 604 are slidably connected to the moving rails provided on the front side through an up-down moving sliding rail slide 602, and a copper foil feeding manipulator 605 is slidably connected to the moving rails provided on the back side through the up-down moving sliding rail slide 602.

A first rotating motor 606 is further arranged between the film pasting manipulator 604 and the up-down moving sliding rail slide block 602, and the film feeding manipulator 603, the film pasting manipulator 604 and the copper foil feeding manipulator 605 are all vacuum manipulators.

In this embodiment, the blanking module 7 includes a blanking guide rail frame 702 and a blanking manipulator 701, where the blanking manipulator 701 is slidably connected to the blanking guide rail frame 702 by an up-down moving slide rail 602; the discharging robot 701 is a vacuum robot.

In the present embodiment, the film tearing module 8 includes a film tearing mechanism 801 and a gripping mechanism 802.

The film tearing mechanism 801 comprises a second rotating motor 801a and a vacuum film tearing plate 801b, wherein the second rotating motor 801a is arranged on the transfer module 6 or the rack 100 through a guide rail sliding block which moves up and down, a vacuum film tearing plate 801b is arranged on an output shaft of the second rotating motor 801a, a vacuum suction hole is formed in the vacuum film tearing plate 801b, and a vacuum machine is externally connected.

The clamping mechanism 802 includes a third rotating motor 802a, a clamping cylinder 802b, a first clamping plate 802c and a second clamping plate 802d, the third rotating motor 802a is disposed on the transfer module 6 or the rack 100, the output shaft of the third rotating motor 802a is provided with the clamping cylinder 802b, and two clamping shaft ends of the clamping cylinder 802b are respectively provided with the first clamping plate 802c and the second clamping plate 802d.

In the present embodiment, the film transfer module 64 is provided with a lower camera module 9; the copper foil transfer module 65 is provided with an upper camera module 10.

In this embodiment, the film transfer module 64 and the copper foil transfer module 65 are both further provided with a cleaning device 11, the cleaning device 11 includes a cleaning cylinder setting frame 1101, a cleaning motor 1102, a cleaning cylinder 1103 and a cleaning device lifting cylinder 1104, the cleaning device lifting cylinder 1104 is disposed on the transfer module 6 or the frame 100, an output shaft thereof is provided with the cleaning cylinder setting frame 1101, the cleaning cylinder setting frame 1101 is provided with the cleaning motor 1102 and the cleaning cylinder 1103, the cleaning motor 1102 is fixedly disposed on the cleaning cylinder setting frame 1101, the cleaning cylinder 1103 is rotatably connected to the cleaning cylinder setting frame 1101 through a rotating shaft, and the cleaning cylinder 1103 is rotatably connected to the cleaning motor 1102.

The specific embodiment is as follows: the film with the protective paper is placed on the raw material placement plate surface of the film feeding module 1, the copper foil is placed in the copper foil feeding area 3, the preparation operation can be completed, then the machine is started to perform the automatic film tearing and laminating operation, and the automatic blanking is performed, and the specific working path of the equipment 200 is as follows:

the film feeding manipulator 603 of the film transferring module 6 moves above the raw material placing plate surface of the film feeding module 1 on the guide rail of the portal frame 601, moves downwards under the action of the guide rail sliding block which moves up and down, grabs the film by vacuum suction, and transfers the film onto the first transferring sucker 401 of the film transferring module 64 to finish film feeding;

then the first transferring sucker 401 and the second transferring sucker 402 of the film transferring module 64 move relative to the bottom surface 403, the first transferring sucker 401 moves to the film tearing area to tear the film by the film tearing module 8, and the second transferring sucker 402 moves to the loading position to wait for the second loading of the film loading manipulator 603;

the film is sucked up by the vacuum film tearing plate 801b of the film tearing mechanism 801 of the film tearing module 8 under the action of the guide rail sliding block which moves up and down, the angles of the first clamping plate 802c and the second clamping plate 802d of the clamping mechanism 802 are respectively adjusted and the films are clamped under the action of the third rotating motor 802a and the clamping cylinder 802b, the vacuum film tearing plate 801b is lifted to separate the films from the protective paper thereof, the film tearing is completed, the torn film is thrown to a waste area by the film tearing mechanism 801 after the film tearing is completed, the camera module 9 is shot at the same time, the film is judged to have the same offset angle after the film is subjected to film tearing operation according to a program, the vacuum film tearing plate 801b of the film tearing mechanism 801 is driven by the second rotating motor 801a to absorb the film at the same offset angle, after the clamping mechanism 802 is loosened, the second rotating motor 801a is continuously used for adjusting the correct angle and is replaced back to the first transferring sucker 401, at the moment, the second transferring sucker 402 of the film transferring module 64 bearing the second raw material plate is moved to the film transferring area for film transferring the film transferring module 64, the first transferring sucker 401 is transferred to the upper transferring area, and the upper transferring sucker 401 is not equal to form the upper empty material;

the copper foil loading manipulator 605 sucks copper foil from the copper foil loading area 3, places the copper foil on the first transfer sucker 401, and moves the copper foil onto the upper and lower material areas, the second transfer sucker 402 of the copper foil transfer module 65 moves to the original first transfer sucker 401, namely the upper copper foil area, tears off the film of the protective paper, then transfers the film onto the copper foil of the first transfer sucker 401 of the copper foil transfer module 65 by the film pasting manipulator 604 of the transfer module 6, and after shooting alignment by the upper camera module 10, the first rotating motor 606 drives the film pasting manipulator 604 to adjust the angle, and presses the film, thus completing the film covering of the copper foil;

the copper foil with the film is coated, the material is taken by the blanking manipulator 701 of the blanking module 7, the material is moved to the finished product receiving module 2 on the blanking guide rail frame 702, the finished product is placed on the surface of the finished product placing plate, namely, the processing of a raw material plate is finished, and the continuous operation is formed by reciprocating the steps, so that the operation efficiency is improved.

The first lifting cylinder drives the raw material placing plate surface to rise by the height of a finished product every time, the height coordinates of the finished product are kept at the same coordinates every time the raw material is transferred, the second lifting cylinder drives the finished product placing plate surface to descend by the height of the finished product every time the raw material is received, and the placing height coordinates of the finished product are kept at the same coordinates every time the raw material is transferred.

Before or after operations such as film tearing and copper foil coating, the cleaning device 11 cleans dust or impurities on the surface, that is, drives the cleaning cylinder setting frame 1101 to move downwards under the action of the cleaning device lifting cylinder 1104, and further drives the cleaning cylinder 1103 to clean the dust on the surface of the film or copper foil, in this embodiment, the surface of the cleaning cylinder 1103 is a glue sticking surface, so that the dust can be stained, and under the action of the cleaning motor 1102, the cleaning cylinder 1103 is driven to rotate, so that the dust can be quickly stained.

The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.

Claims (8)

1. The utility model provides an automatic tectorial membrane equipment for copper foil, includes shell, frame and equipment all set up in the shell, equipment sets up in the frame, its characterized in that: the equipment comprises a film feeding module, a finished product receiving module, a copper foil feeding area, a film transferring module, a copper foil transferring module, a blanking module and a film tearing module;

a film feeding module and a finished product receiving module are respectively arranged on one side of two ends of the transfer module;

the other side of the end of the transfer module, which is provided with the finished product receiving module, is provided with a copper foil feeding area;

a film transfer module and a copper foil transfer module are sequentially arranged between the film feeding module and the finished product receiving module;

a blanking module is arranged between the copper foil transfer module and the finished product receiving module;

the film transfer module is also provided with a film tearing module;

the transfer module comprises a portal frame, wherein both front and back sides of the portal frame are respectively provided with a moving rail, the moving rails arranged on the front side are connected with a film feeding manipulator and a film pasting manipulator in a sliding manner through up-and-down moving sliding rail sliders, and the moving rails arranged on the back side are connected with a copper foil feeding manipulator in a sliding manner through the up-and-down moving sliding rail sliders;

a first rotating motor is arranged between the film pasting mechanical arm and the up-and-down moving sliding rail slide block;

the film feeding manipulator, the film pasting manipulator and the copper foil feeding manipulator are all vacuum manipulators.

2. An automatic film laminating apparatus for copper foil according to claim 1, wherein: the film feeding module comprises a raw material placing plate surface and a film feeding module base, wherein a first lifting cylinder or a first lifting electric cylinder is arranged on the film feeding module base, and the raw material placing plate surface is arranged on an output shaft of the first lifting cylinder or the first lifting electric cylinder.

3. An automatic film laminating apparatus for copper foil according to claim 1, wherein: the finished product receiving module comprises a finished product placing plate surface and a finished product receiving module base; the finished product receiving module base is provided with a second lifting cylinder or a second lifting electric cylinder, and the finished product placing plate surface is arranged on the second lifting cylinder or the second lifting electric cylinder output shaft.

4. An automatic film laminating apparatus for copper foil according to claim 1, wherein: the film transfer module and the copper foil transfer module are identical in structure and are composed of a first transfer sucker, a second transfer sucker and a set bottom surface, the first transfer sucker and the second transfer sucker are respectively connected to the set bottom surface in a sliding mode through a first support and a second support, and the height of the first support is higher than that of the second support plus that of the second transfer sucker.

5. An automatic film laminating apparatus for copper foil according to claim 1, wherein: the blanking module comprises a blanking guide rail frame and a blanking manipulator, and the blanking manipulator is connected to the blanking guide rail frame in a sliding manner through an up-and-down moving sliding rail and a sliding block; the blanking manipulator is a vacuum manipulator.

6. An automatic film laminating apparatus for copper foil according to claim 1, wherein: the film tearing module comprises a film tearing mechanism and a clamping mechanism;

the film tearing mechanism comprises a second rotating motor and a vacuum film tearing plate, the second rotating motor is arranged on the transfer module or the rack through a guide rail sliding block which moves up and down, the output shaft of the second rotating motor is provided with the vacuum film tearing plate, and the vacuum film tearing plate is internally provided with a vacuum suction hole and externally connected with a vacuum machine;

the clamping mechanism comprises a third rotating motor, a clamping cylinder, a first clamping plate and a second clamping plate;

the third rotating motor is arranged on the transfer module or the rack, a clamping cylinder is arranged on an output shaft of the third rotating motor, and a first clamping plate and a second clamping plate are respectively arranged at two clamping shaft ends of the clamping cylinder.

7. An automatic film laminating apparatus for copper foil according to claim 1, wherein: the film transfer module is provided with a lower camera module; the copper foil transferring module is provided with an upper camera module.

8. An automatic film laminating apparatus for copper foil according to claim 1, wherein: cleaning devices are arranged on the film transfer module and the copper foil transfer module;

the cleaning device comprises a cleaning cylinder setting frame, a cleaning motor, a cleaning cylinder and a cleaning device lifting cylinder;

the cleaning device lifting cylinder is arranged on the transfer module or the rack, the output shaft of the cleaning device lifting cylinder is provided with a cleaning cylinder arrangement frame, the cleaning cylinder arrangement frame is provided with a cleaning motor and a cleaning cylinder, the cleaning motor is fixedly arranged on the cleaning cylinder arrangement frame, the cleaning cylinder is rotationally connected to the cleaning cylinder arrangement frame through a rotating shaft, and the cleaning cylinder is rotationally connected with the cleaning motor.

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