CN219214131U - An auxiliary fixture for attaching a soft silicone gasket to the ear shell - Google Patents

An auxiliary fixture for attaching a soft silicone gasket to the ear shell Download PDF

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CN219214131U
CN219214131U CN202223414869.XU CN202223414869U CN219214131U CN 219214131 U CN219214131 U CN 219214131U CN 202223414869 U CN202223414869 U CN 202223414869U CN 219214131 U CN219214131 U CN 219214131U
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jig
adsorption
soft silicone
attaching
silicone gasket
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曾军华
龚新
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SHENZHEN WABONY ELECTRONIC CO Ltd
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SHENZHEN WABONY ELECTRONIC CO Ltd
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Abstract

本实用新型公开了一种软硅胶垫片贴耳壳的辅助治具,包括机台,机台上设有电源开关;机台顶面从下至上依次设有吸附治具底和吸附治具,吸附治具底固定设置在机台顶面的中央处,吸附治具卡和在吸附治具底的上方;吸附治具底和吸附治具之间设有竖直方向的气动机构和弹簧;气动机构与驱动控制系统电性连接。本实用新型结构精简,解决了垫片贴偏、起皱等不良情况,还解决了效率低等问题,产品组装不良率降低,产能提高。

Figure 202223414869

The utility model discloses an auxiliary fixture for attaching soft silicone pads to ear shells, which comprises a machine table on which a power switch is arranged; the top surface of the machine table is sequentially provided with an adsorption fixture bottom and an adsorption fixture from bottom to top, The bottom of the adsorption jig is fixed at the center of the top surface of the machine, and the adsorption jig is stuck above the bottom of the adsorption jig; there is a vertical pneumatic mechanism and spring between the bottom of the adsorption jig and the adsorption jig; The mechanism is electrically connected with the drive control system. The utility model has a simplified structure, solves bad situations such as gasket sticking deviation and wrinkling, and also solves problems such as low efficiency, reduces the defective rate of product assembly, and improves production capacity.

Figure 202223414869

Description

一种软硅胶垫片贴耳壳的辅助治具An auxiliary fixture for attaching a soft silicone gasket to the ear shell

技术领域technical field

本实用新型属于元器件组装领域,具体涉及一种软硅胶垫片贴耳壳的辅助治具。2022年9月21日申请的一份申请号为2022224984214的专利申请,一种软硅胶垫片贴耳壳的辅助治具,述及了同样的发明创造。本申请要求申请号为2022224984214的专利申请的优先权。The utility model belongs to the field of component assembly, in particular to an auxiliary jig for attaching a soft silicone gasket to an earshell. A patent application with application number 2022224984214 filed on September 21, 2022, an auxiliary fixture for attaching soft silicone pads to ear shells, refers to the same invention. This application claims the priority of the patent application with application number 2022224984214.

背景技术Background technique

电声元器件组装过程中,需要将软硅胶垫片与耳壳相贴合。During the assembly process of electro-acoustic components, it is necessary to fit the soft silicone gasket to the ear shell.

现有技术中的软硅胶垫片,由于是软硅胶材质的原因,导致垫片质地较软,尺寸薄、易变形。在将垫片贴向耳壳的过程中,垫片易贴偏或者起皱,贴合产品的不良率较高,损耗比较大,且垫片组装效率低,导致成本增加,进而影响产品的经济效益,不利于企业的长期发展。The soft silicone gaskets in the prior art are made of soft silicone material, so the gaskets are soft in texture, thin in size and easy to deform. In the process of attaching the gasket to the ear shell, the gasket is easy to be biased or wrinkled, the defect rate of the laminated product is high, the loss is relatively large, and the gasket assembly efficiency is low, resulting in increased cost, which in turn affects the economy of the product Benefits are not conducive to the long-term development of enterprises.

实用新型内容Utility model content

为解决上述一系列问题,本实用新型提供的技术方案如下:一种软硅胶垫片贴耳壳的辅助治具,包括机台,机台上设有电源开关;机台顶面从下至上依次设有吸附治具底和吸附治具,吸附治具底固定设置在机台顶面的中央处,吸附治具卡和在吸附治具底的上方;吸附治具底和吸附治具之间设有竖直方向的气动机构和弹簧;气动机构与驱动控制系统电性连接。In order to solve the above-mentioned series of problems, the technical solution provided by the utility model is as follows: an auxiliary fixture for attaching the soft silicone gasket to the ear shell, including a machine table, which is provided with a power switch; the top surface of the machine table is sequentially arranged from bottom to top There is an adsorption jig bottom and an adsorption jig. The adsorption jig bottom is fixed at the center of the top surface of the machine, and the adsorption jig is stuck on the top of the adsorption jig bottom; There are a vertical pneumatic mechanism and a spring; the pneumatic mechanism is electrically connected with the drive control system.

优选地,吸附治具顶面上设有固定软硅胶垫片的定位机构。Preferably, a positioning mechanism for fixing the soft silicone gasket is provided on the top surface of the adsorption jig.

优选地,气动机构的竖直地设置于软硅胶垫片的定位范围处的下方。Preferably, the pneumatic mechanism is vertically arranged below the positioning range of the soft silicone gasket.

优选地,气动机构为气缸。Preferably, the pneumatic mechanism is an air cylinder.

优选地,定位机构为一规则状的凸台,定位机构与吸附治具限位连接。Preferably, the positioning mechanism is a regular boss, and the positioning mechanism is limitedly connected with the adsorption jig.

优选地,吸附治具底和吸附治具之间的弹簧竖直地设在定位机构的下方。Preferably, the spring between the bottom of the suction jig and the suction jig is arranged vertically below the positioning mechanism.

优选地,弹簧至少为2个。Preferably, there are at least two springs.

优选地,驱动控制系统的控制开关设置在机台的侧壁,电源开关设置在机台的侧壁。Preferably, the control switch of the drive control system is arranged on the side wall of the machine table, and the power switch is arranged on the side wall of the machine table.

本实用新型的有益效果为:本实用新型结构精简,解决了垫片贴偏、起皱等不良情况,还解决了效率低等问题,产品组装不良率由原来的5%降到0.1%以下,产能由原来每人100PCS/H提升到现在每人400PCS/H。The beneficial effects of the utility model are: the structure of the utility model is simplified, which solves the adverse conditions such as gasket sticking and wrinkling, and also solves the problems of low efficiency, and the defective rate of product assembly is reduced from the original 5% to below 0.1%. The production capacity has been increased from 100PCS/H per person to 400PCS/H per person now.

附图说明Description of drawings

图1是本实用新型贴合作业分解示意图。Fig. 1 is an exploded schematic view of the bonding operation of the utility model.

图2是本实用新型局部结构剖视图。Fig. 2 is a sectional view of the partial structure of the utility model.

附图标记:机台1,电源开关11;吸附治具底2,吸附治具3,定位机构31;气动机构4,弹簧5,软硅胶垫片6,控制开关7,耳壳8。Reference signs: machine 1, power switch 11; adsorption jig bottom 2, adsorption jig 3, positioning mechanism 31; pneumatic mechanism 4, spring 5, soft silicone gasket 6, control switch 7, ear shell 8.

具体实施方式Detailed ways

下面结合具体实施例和附图对本实用新型做进一步的说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is described further.

软硅胶垫片6和耳壳8属于电声元器件,软硅胶垫片6为一闭口的规则带状结构,电声元器件组装过程中,需要将软硅胶垫片6与耳壳8相贴合。The soft silicone gasket 6 and the ear shell 8 belong to the electro-acoustic components. The soft silicone gasket 6 is a closed regular band structure. During the assembly process of the electro-acoustic components, the soft silicone gasket 6 needs to be attached to the ear shell 8 combine.

本实施例提供一种软硅胶垫片贴耳壳的辅助治具,在将软硅胶垫片贴向耳壳的过程中起到辅助的作用。其基础结构包括机台1,机台1整体呈柱体结构。具体请参考附图1和附图2所示。This embodiment provides an auxiliary jig for attaching the soft silicone gasket to the ear shell, which plays an auxiliary role in the process of attaching the soft silicone gasket to the ear shell. Its basic structure includes a machine platform 1, and the machine platform 1 has a cylindrical structure as a whole. Please refer to attached drawings 1 and 2 for details.

机台1的侧壁上设有电源开关11,插上电源后,通过启闭电源开关11能控制通电。The side wall of machine platform 1 is provided with power switch 11, after plugging in power supply, can control power-on by opening and closing power switch 11.

机台1的顶面为一水平面,机台1的顶面从下至上依次设有吸附治具底2和吸附治具3。本实施例中吸附治具底2和吸附治具3的横截面都类似矩形,横截面的角都呈圆角,这样不容易划伤作业人员。The top surface of the machine table 1 is a horizontal plane, and the top surface of the machine table 1 is provided with an adsorption jig bottom 2 and an adsorption jig 3 sequentially from bottom to top. In this embodiment, the cross-sections of the adsorption jig bottom 2 and the adsorption jig 3 are similar to rectangles, and the corners of the cross-sections are rounded, which is not easy to scratch the workers.

吸附治具底2的下方有水平延长边,水平延长边的四个角各设有一个螺孔,四个螺孔内通过各插入螺丝以将吸附治具底2固定设置在机台1顶面的中央处。There is a horizontal extension side below the bottom 2 of the adsorption fixture, and each of the four corners of the horizontal extension side is provided with a screw hole, and a screw is inserted into each of the four screw holes to fix the bottom 2 of the adsorption fixture on the top surface of the machine 1 the central place.

吸附治具3卡和在吸附治具底2的上方,吸附治具3和吸附治具底2通过螺孔和螺丝上下连接。吸附治具3和吸附治具底2内部为中空结构。吸附治具底2和吸附治具3之间设有竖直方向的气动机构4和弹簧5。The adsorption fixture 3 is stuck on the top of the adsorption fixture bottom 2, and the adsorption fixture 3 and the adsorption fixture bottom 2 are connected up and down through screw holes and screws. The interior of the adsorption jig 3 and the bottom 2 of the adsorption jig is a hollow structure. A vertical pneumatic mechanism 4 and a spring 5 are arranged between the adsorption jig bottom 2 and the adsorption jig 3 .

气动机构4与驱动控制系统电性连接,驱动控制系统设置在机台1的内部,气动机构4由驱动控制系统控制其活动。The pneumatic mechanism 4 is electrically connected to the drive control system, which is set inside the machine 1, and the pneumatic mechanism 4 is controlled by the drive control system.

吸附治具3顶面上设有用于固定软硅胶垫片6的定位机构31,定位机构31与吸附治具3限位连接。A positioning mechanism 31 for fixing the soft silicone gasket 6 is provided on the top surface of the adsorption jig 3 , and the positioning mechanism 31 is connected with the adsorption jig 3 in a limited position.

定位机构31为一规则状的凸台,凸台的外边缘形状与软硅胶垫片6的内边缘相契合。将软硅胶垫片6套在定位机构31的外边缘,能够将软硅胶垫片6定位住。定位机构31还能对耳壳8进行定位。The positioning mechanism 31 is a regular-shaped boss, and the shape of the outer edge of the boss matches the inner edge of the soft silicone pad 6 . Putting the soft silicone pad 6 on the outer edge of the positioning mechanism 31 can position the soft silicone pad 6 . The positioning mechanism 31 can also position the concha 8 .

气动机构4的竖直地设置于用于将软硅胶垫片6定位范围处的下方。气动机构4优选为气缸。将软硅胶垫片6放置在定位机构31的外边缘以固定定位,启动驱动控制系统,驱动控制系统进一步开启气动机构4,启动机构4能够吸附软硅胶垫片6。The pneumatic mechanism 4 is vertically arranged below the range where the soft silicone gasket 6 is positioned. The pneumatic mechanism 4 is preferably a cylinder. Place the soft silicone gasket 6 on the outer edge of the positioning mechanism 31 to fix the positioning, start the drive control system, and the drive control system will further open the pneumatic mechanism 4, and the startup mechanism 4 can absorb the soft silicone gasket 6.

吸附治具底2和吸附治具3之间的弹簧5竖直地设在定位机构31的下方。弹簧5设有两个,并列地设置在定位机构31的下方。按压定位机构31,定位机构31会随着其下方的弹簧5向下收缩;松开定位机构31,定位机构31随着弹簧5向上弹回。The spring 5 between the suction jig bottom 2 and the suction jig 3 is vertically arranged below the positioning mechanism 31 . There are two springs 5 arranged side by side under the positioning mechanism 31 . Press the positioning mechanism 31, and the positioning mechanism 31 will shrink downward along with the spring 5 below it;

驱动控制系统的控制开关7设置在机台1的侧壁,电源开关11设置在机台1的侧壁。The control switch 7 of the drive control system is arranged on the side wall of the machine 1 , and the power switch 11 is arranged on the side wall of the machine 1 .

本实施例装配贴合的作业步骤如下:The operation steps of assembly and bonding in this embodiment are as follows:

(1)插上电源,启动电源开关11,将软硅胶垫片6放置在定位机构31的外边缘以定位;(1) Plug in the power supply, start the power switch 11, and place the soft silicone gasket 6 on the outer edge of the positioning mechanism 31 for positioning;

(2)开启控制开关7,控制系统启动工作并开启气动机构4,气动机构4吸附住软硅胶垫片6;(2) Turn on the control switch 7, the control system starts to work and the pneumatic mechanism 4 is turned on, and the pneumatic mechanism 4 absorbs the soft silicone gasket 6;

(3)将耳壳8套入定位机构31进行定位,按压定位机构31,定位机构31随着其下方的弹簧5向下收缩,并带动耳壳8向下压合,软硅胶垫片6和耳壳8相互贴合;(3) Put the ear shell 8 into the positioning mechanism 31 for positioning, press the positioning mechanism 31, the positioning mechanism 31 shrinks downward with the spring 5 below it, and drives the ear shell 8 to press downward, the soft silicone gasket 6 and The earshells 8 fit together;

(4)停止对定位机构31向下施力,定位机构31随着弹簧5向上弹回,并将组合后的成品顶出;(4) Stop applying force downward to the positioning mechanism 31, and the positioning mechanism 31 rebounds upwards along with the spring 5, and ejects the assembled finished product;

(5)关闭控制开关7,控制系统停止工作,气动机构4随之关闭,吸附力消失,将贴好软硅胶垫片6的耳壳8取出;装配贴合作业完毕。(5) Turn off the control switch 7, the control system stops working, the pneumatic mechanism 4 is closed thereupon, the adsorption force disappears, and the ear shell 8 pasted with the soft silicone gasket 6 is taken out; the assembly and bonding operation is completed.

本实施例能实现产品精准定位,装入速度快,效率高,耗材损耗少,产品组装不良率下降,组装成本降低。This embodiment can realize precise positioning of products, fast loading speed, high efficiency, less consumption of consumables, reduced defective rate of product assembly, and reduced assembly cost.

Claims (8)

1.一种软硅胶垫片贴耳壳的辅助治具,包括机台(1),机台(1)上设有电源开关(11);其特征在于,机台(1)顶面从下至上依次设有吸附治具底(2)和吸附治具(3),吸附治具底(2)固定设置在机台(1)顶面的中央处,吸附治具(3)卡和在吸附治具底(2)的上方;吸附治具底(2)和吸附治具(3)之间设有竖直方向的气动机构(4)和弹簧(5);气动机构(4)与驱动控制系统电性连接。1. An auxiliary fixture for attaching a soft silicone gasket to the earshell, comprising a machine table (1), on which a power switch (11) is provided; it is characterized in that the machine table (1) top surface from below The bottom of the adsorption jig (2) and the adsorption jig (3) are arranged successively on the top, the bottom of the adsorption jig (2) is fixedly arranged at the center of the top surface of the machine (1), and the adsorption jig (3) is stuck in the adsorption Above the jig bottom (2); between the adsorption jig bottom (2) and the adsorption jig (3), there is a vertical pneumatic mechanism (4) and spring (5); the pneumatic mechanism (4) and the drive control System electrical connection. 2.根据权利要求1所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,吸附治具(3)顶面上设有固定软硅胶垫片(6)的定位机构(31)。2. the auxiliary fixture of a kind of soft silica gel gasket sticking earshell according to claim 1, it is characterized in that, the positioning mechanism ( 31). 3.根据权利要求2所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,气动机构(4)的竖直地设置于软硅胶垫片(6)的定位范围处的下方。3. The auxiliary jig for attaching a soft silicone gasket to the ear shell according to claim 2, wherein the pneumatic mechanism (4) is vertically arranged at the positioning range of the soft silicone gasket (6). below. 4.根据权利要求3所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,气动机构(4)为气缸。4. The auxiliary jig for attaching the soft silicone gasket to the earshell according to claim 3, wherein the pneumatic mechanism (4) is an air cylinder. 5.根据权利要求4所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,定位机构(31)为一规则状的凸台,定位机构(31)与吸附治具(3)限位连接。5. A kind of auxiliary jig for attaching a soft silicone gasket to the ear shell according to claim 4, characterized in that the positioning mechanism (31) is a regular boss, and the positioning mechanism (31) is connected with the adsorption jig ( 3) Limit connection. 6.根据权利要求5所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,吸附治具底(2)和吸附治具(3)之间的弹簧(5)竖直地设在定位机构(31)的下方。6. The auxiliary jig for attaching a soft silicone pad to the ear shell according to claim 5, wherein the spring (5) between the bottom of the jig (2) and the jig (3) is vertical The ground is located below the positioning mechanism (31). 7.根据权利要求6所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,弹簧(5)至少为2个。7. The auxiliary fixture for attaching the soft silicone gasket to the ear shell according to claim 6, characterized in that there are at least two springs (5). 8.根据权利要求7所述的一种软硅胶垫片贴耳壳的辅助治具,其特征在于,驱动控制系统的控制开关(7)设置在机台(1)的侧壁,电源开关(11)设置在机台(1)的侧壁。8. A kind of auxiliary jig for attaching soft silicone pads to ear shells according to claim 7, characterized in that the control switch (7) of the drive control system is arranged on the side wall of the machine (1), and the power switch ( 11) It is arranged on the side wall of the machine platform (1).
CN202223414869.XU 2022-09-21 2022-12-20 An auxiliary fixture for attaching a soft silicone gasket to the ear shell Expired - Fee Related CN219214131U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202222498421 2022-09-21
CN2022224984214 2022-09-21

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CN219214131U true CN219214131U (en) 2023-06-20

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