CN219193517U

CN219193517U - Data line plug material loading machine

Info

Publication number: CN219193517U
Application number: CN202320048708.9U
Authority: CN
Inventors: 凌育红; 陈浩
Original assignee: Dongguan Liangxun Electronic Technology Co ltd
Current assignee: Dongguan Liangxun Electronic Technology Co ltd
Priority date: 2023-01-09
Filing date: 2023-01-09
Publication date: 2023-06-16
Anticipated expiration: 2033-01-09

Abstract

The utility model relates to the technical field of feeding equipment, and discloses a data line plug feeding machine which comprises a frame, a feeding module and a material taking module, wherein the feeding module and the material taking module are arranged on the frame; the feeding module comprises an operation platform, a full-load tray bin, a material taking area and an empty tray bin which are arranged on the operation platform, wherein the full-load tray bin and the empty tray bin are arranged on two sides of the material taking area, and the material taking module is arranged above the material taking area; the material taking module comprises a three-axis moving platform, a material taking mechanism and a fine positioning mechanism, wherein the three-axis moving platform and the fine positioning mechanism are arranged on an operating platform, and the material taking mechanism is arranged on the Z-axis direction of the three-axis moving platform. According to the utility model, through arranging the plurality of material transfer mechanisms and the detection switches in the full-load tray bin, the material taking area and the empty tray bin, the full-flow automatic continuous feeding operation is realized, the whole processing process can be continuously operated, the automation degree is high, the processing speed is high, and the labor cost is low.

Description

Data line plug material loading machine

Technical Field

The utility model relates to the technical field of feeding equipment, in particular to a data line plug feeding machine.

Background

In the process of welding the data wire, the data wire plug and the data wire are required to be placed into a welding station for accurate combination welding, in the prior art, the data wire plug is mostly placed into a welding area one by means of manual operation, or the data wire plug of a single tray is taken by the same simple feeding equipment, after the material on the previous tray is processed, the new full-load material tray is still required to be replaced by a worker for continuous processing, the processing efficiency is low, the material placing tray is troublesome to take, and the intelligent processing of simultaneously processing a plurality of trays and automatically storing the empty material tray cannot be achieved.

Disclosure of Invention

The utility model aims to provide a data line plug feeding machine so as to solve the problems in the background technology.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

the data line plug feeding machine comprises a frame, a feeding module and a material taking module, wherein the feeding module and the material taking module are arranged on the frame;

the feeding module comprises an operation platform and a full-load tray bin, a material taking area and an empty tray bin which are arranged on the operation platform, wherein the full-load tray bin and the empty tray bin are arranged on two sides of the material taking area, and the material taking module is arranged above the material taking area;

the material taking module comprises a three-axis moving platform, a material taking mechanism and a fine positioning mechanism, wherein the three-axis moving platform and the fine positioning mechanism are arranged on the operating platform, and the material taking mechanism is arranged on the Z-axis direction of the three-axis moving platform.

In the above technical scheme, the full-load tray bin comprises a limit column, a first flat pushing mechanism and an upward pushing mechanism, wherein the limit column encloses a rectangular tray accommodating cavity, the first flat pushing mechanism is arranged below the operation platform in a penetrating manner, and the upward pushing mechanism is arranged on two sides of the limit column.

In the above technical scheme, the first flat pushing mechanism comprises a gear motor, an operation rack, a mounting plate, a linear guide rail and a pusher dog, wherein the gear motor, the linear guide rail and the pusher dog are all arranged on the mounting plate, the gear motor is meshed with the operation rack, the operation rack is fixedly connected to the bottom surface of the operation platform, the linear guide rail is in sliding connection with the bottom surface of the operation platform, and the pusher dog is arranged on the operation platform in a penetrating manner;

the pushing-up mechanism comprises a pushing-up cylinder, a Y-shaped mounting plate, a buffer and a lock tongue, wherein the pushing-up cylinder vertically penetrates through the lower portion of the operation platform, the Y-shaped mounting plate is fixedly connected with the pushing-up cylinder, the buffer is arranged on the Y-shaped mounting plate and abuts against the operation platform, and the lock tongue horizontally penetrates through the upper end of the Y-shaped mounting plate and is located on the side face of the limit column.

In the technical scheme, the limit column is provided with the first proximity switch in a penetrating way; the first pushing mechanism further comprises a photoelectric switch, the photoelectric switch is arranged below the operation platform, and the mounting plate is provided with an induction piece matched with the photoelectric switch for use.

In the above technical scheme, be equipped with stopper, card post, briquetting down and second flat push mechanism on the material district, stopper fixed connection is in on the operation platform, the card post is worn to establish through the card post cylinder operation platform down, the briquetting down is established through the cylinder that pushes down on the empty charging tray storehouse, the second flat push mechanism wears to establish operation platform below.

In the above technical scheme, the second flat pushing mechanism comprises a gear motor, an operation rack, a mounting plate, a linear guide rail and a pusher dog, wherein the gear motor, the linear guide rail and the pusher dog are all arranged on the mounting plate, the gear motor is meshed with the operation rack, the operation rack is fixedly connected to the bottom surface of the operation platform, the linear guide rail is in sliding connection with the bottom surface of the operation platform, and the pusher dog is arranged on the operation platform in a penetrating manner.

In the above technical solution, the empty tray bin includes a first limiting plate, a second limiting plate and a jack-up mechanism, the first limiting plate is disposed at the left and right sides of the empty tray bin, the second limiting plate is disposed at the front and rear sides of the empty tray bin, and the first limiting plate and the second limiting plate enclose a containing cavity of the empty tray bin; the jacking mechanism is arranged below the operation platform in a penetrating manner and is positioned in the middle of the accommodating cavity.

In the technical scheme, the first limiting plate is provided with a rotating groove and a tray cushion block which is axially connected with the rotating groove, and the operating platform is provided with a rotating through hole corresponding to the rotating groove; a second proximity switch is also arranged on the first limiting plate in a penetrating way; and a through groove is formed below the first limiting plate and close to one side of the material taking area, and the jacking mechanism comprises a jacking cylinder and a top plate fixedly connected with the jacking cylinder.

In the above technical scheme, the operation platform is provided with a tray taking through hole, and the tray taking through hole is arranged at two sides of the empty tray bin.

In the above technical scheme, the extracting mechanism is including establishing vacuum suction head and the pressure switch rather than corresponding in triaxial moving platform's the Z axial direction, accurate positioning mechanism includes locating piece, guide pillar, ejector pad and ejector pad cylinder, locating piece fixed connection is in on the operation platform, the guide pillar fixed connection is in on the locating piece and wear to establish in the ejector pad, the ejector pad is established the ejector pad cylinder front end and with the locating piece is placed relatively.

Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the first flat pushing mechanism and the upward pushing mechanism are arranged in the fully-loaded tray bins for placing a plurality of material trays, so that the material trays can automatically and continuously move into the material taking area, the second flat pushing mechanism is arranged in the material taking area, the empty material trays can be automatically fed into the empty tray bins, and finally, the automatic storage of the empty trays is realized through the jacking mechanism and the tray cushion blocks in the empty tray bins; and the proximity switch and the photoelectric switch in the feeding module can monitor the processing feeding condition in real time and remind the processing feeding condition in time, the whole processing process can be continuously and continuously operated, the degree of automation is high, the processing speed is high, and the labor can be saved.

Drawings

Fig. 1 is an assembly effect diagram of the present utility model.

Fig. 2 is a schematic diagram of the whole structure of the present utility model.

Fig. 3 is a schematic structural diagram of a feeding module according to the present utility model.

Fig. 4 is a top view of the loading module of the present utility model.

Fig. 5 is a bottom view of the feeding module of the present utility model.

Fig. 6 is a side view of a loading module of the present utility model.

Reference numerals:

1. a frame;

2. a feeding module 21, an operation platform 211, a rotation through hole 212 and a tray taking through hole,

3. full-load tray bins 31, limit columns 311, first proximity switches 32, first horizontal pushing mechanisms 321, gear cylinders 322, running racks 323, mounting plates 324, linear guide rails 325, pulling claws 326, photoelectric switches 327, sensing pieces 33, pushing mechanisms 331, pushing cylinders 332, Y-shaped mounting plates 333, buffers 334 and lock tongues;

4. a material taking area 41, a limiting block 42, a clamping column 43, a clamping column cylinder 44, a lower pressing block 45, a lower pressing cylinder 46 and a second flat pushing mechanism,

5. the empty tray bin 51, the first limiting plate 511, the rotating groove 512, the through groove 52, the second limiting plate 53, the jacking mechanism 54, the tray cushion block 55 and the second proximity switch,

6. a material taking module, 61, a triaxial mobile platform,

7. a material taking mechanism 71, a vacuum suction head 72 and a pressure switch,

8. the precise positioning mechanism 81, the positioning blocks 82, the guide posts 83, the pushing blocks 84 and the pushing block air cylinders;

9. material tray, 91, holding tank.

Detailed Description

The utility model is described in further detail below with reference to the accompanying drawings.

The embodiments described by referring to the drawings are exemplary and intended for purposes of illustrating the present application and are not to be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a number", "a plurality" or "a plurality" is two or more, unless explicitly defined otherwise. In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be. In this application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact with each other by way of additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is less level than the second feature.

In this embodiment, as shown in fig. 1-6, a data line plug feeding machine implemented by the present utility model includes a frame 1, a feeding module 2 and a material taking module 6, where the feeding module 2 and the material taking module 6 are both disposed on the frame 1.

The feeding module 2 comprises an operation platform 21 and a full-load tray bin 3, a material taking area 4 and an empty tray bin 5 which are arranged on the operation platform, wherein the full-load tray bin 3 and the empty tray bin 5 are arranged on two sides of the material taking area 4, and the material taking module 6 is arranged above the material taking area 4; the full-load tray bin 3, the material taking area 4 and the empty tray bin 5 can be internally provided with a material tray 9 and sequentially circulated, and the material tray 9 is provided with a plurality of accommodating grooves 91 for accommodating data line plugs.

The material taking module 6 comprises a three-axis moving platform 61, a material taking mechanism 7 and a fine positioning mechanism 8, wherein the three-axis moving platform 61 and the fine positioning mechanism 8 are arranged on the operating platform 21, and the material taking mechanism 7 is arranged on the Z-axis direction of the three-axis moving platform 61. When the material tray 9 fully loaded with the data line plug is transferred from the satisfying tray bin to the material taking area 4, the triaxial moving platform 61 drives the material taking mechanism 7 to move to the upper portion of the accommodating groove 91 of the material tray 9 to absorb the data line plug and move into the fine positioning mechanism 8, and the data line plug can be subjected to the next welding operation after being subjected to recalibration and positioning.

Further, the fully loaded tray bin 3 includes a limiting column 31, a first flat pushing mechanism 32 and an upward pushing mechanism 33, the limiting column 31 encloses a rectangular tray accommodating cavity, the first flat pushing mechanism 32 is arranged below the operating platform 21 in a penetrating manner, and the upward pushing mechanism 33 is arranged at two sides of the limiting column 31. Four L-shaped limiting columns 31 are provided at four separate corners for limiting the stacking and placement of the material trays 9 full of the data line plugs, the first horizontal pushing mechanism 32 is used for pushing the lowest material tray 9 into the material taking area 4, and the pushing-up mechanism 33 can support other material trays 9 except the lowest material tray, so that the first horizontal pushing mechanism 32 can be smoothly pushed forward.

Further, the first flat pushing mechanism 32 includes a gear motor 321, a running rack 322, a mounting plate 323, a linear guide rail 324 and a pusher dog 325, wherein the gear motor 321, the linear guide rail 324 and the pusher dog 325 are all disposed on the mounting plate 323, the gear motor 321 is meshed with the running rack 322, the running rack 322 is fixedly connected to the bottom surface of the operating platform 21, the linear guide rail 324 is slidably connected to the bottom surface of the operating platform 21, and the pusher dog 325 is disposed on the operating platform 21 in a penetrating manner; the pusher dog 325 is driven by the gear motor 321 engaged with the running rack 322 to push the material tray 9 to advance toward the material taking area 4 along the direction of the linear guide rail 324 arranged on the Y axis.

The pushing-up mechanism 33 comprises a pushing-up cylinder 331, a Y-shaped mounting plate 332, a buffer 333 and a lock tongue 334, wherein the pushing-up cylinder 331 is vertically arranged below the operation platform 21 in a penetrating manner, the Y-shaped mounting plate 332 is fixedly connected with the pushing-up cylinder 331, the buffer 333 is arranged on the Y-shaped mounting plate 332 and abuts against the operation platform 21, and the lock tongue 334 is horizontally arranged at the upper end of the Y-shaped mounting plate 332 in a penetrating manner and is located on the side face of the limit column 31. Here, two locking bolts 334 are respectively disposed on the left and right sides of the material trays 9, and the locking bolts 334 can be inserted between the material trays 9 and lift up the rest of the material trays 9 except the lowest one under the action of the push-up cylinder 331, so that the first flat pushing mechanism 32 sends the lowest material tray 9 into the material taking area 4.

Further, a first proximity switch 311 is arranged on the limit post 31 in a penetrating manner; the first pushing mechanism 32 further includes a photoelectric switch 326, the photoelectric switch 326 is disposed below the operating platform 21, and the mounting plate 323 is provided with an induction piece 327 that is matched with the photoelectric switch 326 for use. When the material trays 9 in the fully loaded tray bin 3 are completely consumed, the first proximity switch 311 can detect that the bin is empty and send out an alarm to remind the staff of timely replenishment. The photoelectric switch 326 can be used to detect whether the material pallet 9 has left the full magazine 3.

Further, a limiting block 41, a clamping column 42, a pressing block 44 and a second pushing mechanism 46 are arranged on the material taking area 4, the limiting block 41 is fixedly connected to the operation platform 21, the clamping column 42 is arranged below the operation platform 21 in a penetrating manner through a clamping column air cylinder 43, the pressing block 44 is arranged on the empty tray bin 5 through a pressing cylinder 45, and the second pushing mechanism 46 is arranged below the operation platform 21 in a penetrating manner. After the first pushing mechanism 32 sends the material tray 9 into the material taking area 4, the clamping column 42 is lifted from the lower part of the operating platform 21, and the pressing block 44 is pressed down simultaneously to fasten the material tray 9 in the material taking area 4, and the material taking mechanism 7 sequentially adsorbs the data wire connectors thereon to the fine positioning mechanism 8 and sends the data wire connectors to the data wire welding station. When the material is taken out, the clamping column 42 is lowered back to the lower part of the operation platform 21, the lower pressing block 44 is lifted, and the second flat pushing mechanism 46 pushes the empty material tray 9 into the empty material tray bin 5.

Further, the second flat pushing mechanism 46 includes a gear motor 321, a running rack 322, a mounting plate 323, a linear guide 324 and a pusher dog 325, where the gear motor 321, the linear guide 324 and the pusher dog 325 are all disposed on the mounting plate 323, the gear motor 321 is meshed with the running rack 322, the running rack 322 is fixedly connected to the bottom surface of the operating platform 21, the linear guide 324 is slidably connected to the bottom surface of the operating platform 21, and the pusher dog 325 is disposed on the operating platform 21 in a penetrating manner.

Further, the empty tray bin 5 includes a first limiting plate 51, a second limiting plate 52 and a jacking mechanism 53, the first limiting plate 51 is disposed on the left and right sides of the empty tray bin 5, the second limiting plate 52 is disposed on the front and rear sides of the empty tray bin 5, and the first limiting plate 51 and the second limiting plate 52 enclose a containing cavity of the empty tray bin 5; the jacking mechanism 53 is arranged below the operation platform 21 in a penetrating manner and is positioned in the middle of the accommodating cavity.

Further, the first limiting plate 51 is provided with a rotating groove 511 and a tray cushion block 54 axially connected with the rotating groove 511, and the operation platform 21 is provided with a rotating through hole 211 corresponding to the rotating groove 511; a second proximity switch 55 is also arranged on the first limiting plate 51 in a penetrating way; a through groove 512 is arranged below the first limiting plate 51 near one side of the material taking area 4, and the jacking mechanism 53 comprises a jacking cylinder and a top plate fixedly connected with the jacking cylinder. When the material taking area 4 is fed into the empty material tray 9, the jacking mechanism 53 will stir the tray cushion block 54 when the existing material tray 9 in the bin is lifted upwards, and when the material tray 9 passes over the tray cushion block 54, the tray cushion block 54 falls back downwards in the rotating groove 511, and the tray cushion block 54 protrudes from the first limiting plate 51 and is clamped in the rotating groove 511 horizontally, so that the material tray 9 can be hung on the tray cushion block 54 and a vacancy is reserved in the empty material tray bin 5. The second proximity switch 55 can detect the full-discharge state of the empty tray bin 5 and send out a corresponding alarm to remind the staff of completely discharging the empty tray.

Further, the operation platform 21 is provided with a tray taking through hole 212, and the tray taking through hole 212 is arranged at two sides of the empty tray bin 5, so that a worker can conveniently take out all empty trays from the empty tray bin 5.

Further, the material taking mechanism 7 includes a vacuum suction head 71 disposed on the Z-axis direction of the three-axis moving platform 61 and a pressure switch 72 corresponding to the vacuum suction head 71, the fine positioning mechanism 8 includes a positioning block 81, a guide pillar 82, a pushing block 83 and a pushing block cylinder 84, the positioning block 81 is fixedly connected to the operating platform 21, the guide pillar 82 is fixedly connected to the positioning block 81 and is inserted into the pushing block 83, and the pushing block 83 is disposed at the front end of the pushing block cylinder 84 and is placed opposite to the positioning block 81. The vacuum suction head 71 is controlled by the pressure switch 72 to suck and put down the data wire connector of the material tray 9 in the material taking area 4, and after the data wire connector is put on the positioning block 81, the push block cylinder 84 pushes the push block 83 to move forward along the guide post 82 until abutting against the data wire connector, so as to play a role of repositioning accurately.

The above description should not be taken as limiting the scope of the utility model, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present utility model still fall within the scope of the technical solutions of the present utility model.

Claims

1. The data line plug feeding machine is characterized by comprising a frame, a feeding module and a material taking module, wherein the feeding module and the material taking module are arranged on the frame;

2. The data line plug feeder of claim 1, wherein: the full-load tray bin comprises a limiting column, a first flat pushing mechanism and an upward pushing mechanism, wherein the limiting column encloses a rectangular tray accommodating cavity, the first flat pushing mechanism penetrates through the lower portion of the operating platform, and the upward pushing mechanism is arranged on two sides of the limiting column.

3. A data line plug feeder as claimed in claim 2, wherein: the first flat pushing mechanism comprises a gear motor, an operation rack, a mounting plate, a linear guide rail and a pusher dog, wherein the gear motor, the linear guide rail and the pusher dog are all arranged on the mounting plate, the gear motor is meshed with the operation rack, the operation rack is fixedly connected to the bottom surface of the operation platform, the linear guide rail is in sliding connection with the bottom surface of the operation platform, and the pusher dog is arranged on the operation platform in a penetrating manner;

4. A data line plug feeder according to claim 3, wherein: a first proximity switch is arranged on the limit column in a penetrating way; the first pushing mechanism further comprises a photoelectric switch, the photoelectric switch is arranged below the operation platform, and the mounting plate is provided with an induction piece matched with the photoelectric switch for use.

5. The data line plug feeder of claim 1, wherein: the material taking area is provided with a limiting block, a clamping column, a pressing block and a second flat pushing mechanism, the limiting block is fixedly connected to the operation platform, the clamping column penetrates through the clamping column cylinder to be arranged under the operation platform, the pressing block is arranged on the empty material tray bin through the pressing cylinder, and the second flat pushing mechanism penetrates through the lower portion of the operation platform.

6. The data line plug feeder of claim 5, wherein: the second flat pushing mechanism comprises a gear motor, an operation rack, a mounting plate, a linear guide rail and a pusher dog, wherein the gear motor, the linear guide rail and the pusher dog are all arranged on the mounting plate, the gear motor is meshed with the operation rack, the operation rack is fixedly connected to the bottom surface of the operation platform, the linear guide rail is in sliding connection with the bottom surface of the operation platform, and the pusher dog is arranged on the operation platform in a penetrating mode.

7. The data line plug feeder of claim 1, wherein: the empty tray bin comprises a first limiting plate, a second limiting plate and a jacking mechanism, wherein the first limiting plate is arranged at the left side and the right side of the empty tray bin, the second limiting plate is arranged at the front side and the rear side of the empty tray bin, and the first limiting plate and the second limiting plate are enclosed to form a containing cavity of the empty tray bin; the jacking mechanism is arranged below the operation platform in a penetrating manner and is positioned in the middle of the accommodating cavity.

8. The data line plug feeder of claim 7, wherein: the first limiting plate is provided with a rotating groove and a tray cushion block which is axially connected with the rotating groove, and the operating platform is provided with a rotating through hole corresponding to the rotating groove; a second proximity switch is also arranged on the first limiting plate in a penetrating way; and a through groove is formed below the first limiting plate and close to one side of the material taking area, and the jacking mechanism comprises a jacking cylinder and a top plate fixedly connected with the jacking cylinder.

9. A data line plug feeder according to claim 1 or 8, wherein: the operation platform is provided with a tray taking through hole, and the tray taking through hole is arranged at two sides of the empty tray bin.

10. The data line plug feeder of claim 1, wherein: the material taking mechanism comprises a vacuum suction head arranged on the Z-axis direction of the triaxial moving platform and a pressure switch corresponding to the vacuum suction head, the fine positioning mechanism comprises a positioning block, a guide pillar, a pushing block and a pushing block cylinder, the positioning block is fixedly connected to the operating platform, the guide pillar is fixedly connected to the positioning block and penetrates through the pushing block, and the pushing block is arranged at the front end of the pushing block cylinder and is placed opposite to the positioning block.