CN219188984U - Welding fume dust extractor - Google Patents
Welding fume dust extractor Download PDFInfo
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- CN219188984U CN219188984U CN202320113826.3U CN202320113826U CN219188984U CN 219188984 U CN219188984 U CN 219188984U CN 202320113826 U CN202320113826 U CN 202320113826U CN 219188984 U CN219188984 U CN 219188984U
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Abstract
The utility model relates to the technical field of battery cell processing, and provides a welding fume dust extraction device, which comprises: the turret mechanism comprises a rotating assembly, an upper turntable and a lower turntable, wherein the upper turntable and the lower turntable are arranged on the rotating assembly, the rotating assembly can rotate relative to the upper turntable and the lower turntable, an upper boss is arranged on the upper turntable, and a lower boss is arranged on the lower turntable; the battery cell processing mechanism comprises a base, a pressing component and a jacking component; the base is connected with the rotating component, the pressing component is movably arranged on the base along the vertical direction, the top of the pressing component is arranged on the upper boss, the jacking component is movably arranged on the base along the vertical direction, and the bottom of the jacking component is arranged on the lower boss; the welding mechanism is used for welding the battery cells, and the dust removing mechanism is used for exhausting smoke and removing dust to the battery cells in the welding process. Through the welding fume dust extraction device, the production efficiency of the turret mechanism can be effectively guaranteed, and welding fume dust can be effectively cleaned in the laser welding process.
Description
Technical Field
The utility model relates to the technical field of battery cell processing, in particular to a welding fume dust extraction device.
Background
The cell involves multiple steps in the manufacturing process. With the rapid development of the power battery industry, higher demands are placed on the production and manufacture of the battery cells.
At present, welding smoke dust can be generated in the laser welding process, the welding process effect can be influenced due to untimely treatment, and the appearance of the product is influenced due to the fact that smoke dust is attached to the surface of the product. If the welding fume dust extraction device is integrated on the jig, the structure is complex, which is unfavorable for the continuous operation of the turret mechanism and affects the production efficiency. And the welding fume dust extraction device occupies large space along with the movement of the jig, and the arrangement of dust removal pipelines corresponding to the welding fume dust extraction device is difficult to realize, so that the production efficiency of the turret mechanism is seriously affected.
Disclosure of Invention
The utility model provides a welding fume dust extraction device which is used for solving the problem that the existing welding fume dust extraction device seriously affects the production efficiency of a turret mechanism.
The utility model provides a welding fume dust extraction device, which comprises:
the turret mechanism comprises a rotating assembly, an upper turntable and a lower turntable, wherein the upper turntable and the lower turntable are arranged on the rotating assembly, the rotating assembly can rotate relative to the upper turntable and the lower turntable, an upper boss is arranged on the upper turntable, and a lower boss is arranged on the lower turntable;
the battery cell processing mechanism comprises a base, a pressing component and a jacking component; the base is connected with the rotating component, the pressing component is movably arranged on the base along the vertical direction, the top of the pressing component is arranged on the upper boss, the pressing component is used for pressing down the electric core, the jacking component is movably arranged on the base along the vertical direction, the bottom of the jacking component is arranged on the lower boss, and the jacking component is used for jacking up the electric core;
the welding mechanism is used for welding the battery cells, and the dust removing mechanism is used for exhausting smoke and removing dust to the battery cells in the welding process.
According to the welding fume dust extraction device provided by the utility model, the dust removal mechanism comprises: the device comprises a first dust hood, a first dust removal pipeline and first dust extraction equipment;
the laser channel is formed in the first dust hood, the laser channel extends along the welding direction of the welding mechanism, the first dust removing pipeline is connected to the first dust hood, and the first dust extracting device is communicated with the laser channel through the first dust removing pipeline.
According to the welding fume dust extraction device provided by the utility model, the bottom end of the first dust hood is connected to the pressing component, the first dust hood and the battery cell are arranged at intervals, and the battery cell and the laser channel are arranged oppositely.
According to the welding fume dust extraction device provided by the utility model, the bottom end of the first dust hood is connected to the jacking component, and the battery cell is arranged opposite to the laser channel.
According to the welding fume dust extraction device provided by the utility model, the first dust hood is provided with the extension part which extends outwards, the extension part is provided with the first mounting hole, the pressing component is provided with the second mounting hole corresponding to the first mounting hole, and the extension part is connected with the pressing component through the screw penetrating through the first mounting hole and the second mounting hole.
According to the welding fume dust extraction device provided by the utility model, the dust removal mechanism comprises: the device comprises a second dust hood, a second dust removal pipeline and second dust extraction equipment;
the second dust hood is located on one side of the welding mechanism, a dust extraction channel is formed in the second dust hood, one end of the second dust removal pipeline is communicated with the dust extraction channel, and the other end of the second dust removal pipeline is communicated with the second dust extraction equipment.
According to the welding fume dust extraction device provided by the utility model, the dust removal mechanism further comprises: a bracket assembly;
the support assembly is arranged on one side of the turret mechanism, and the second dust hood is connected to the support assembly.
According to the utility model, the welding fume dust extraction device comprises: the device comprises a support frame, a vertical displacement component, an adjusting bracket and a driving motor;
the support frame sets up one side of capstan head mechanism, vertical displacement part sets up on the support frame, the regulation support is in along vertical direction slidable setting on the vertical displacement part, driving motor is used for the drive the regulation support is in remove on the vertical displacement part.
According to the utility model, the welding fume dust extraction device comprises: the device comprises an adjusting rod, a fixed support and an adjusting clamp;
the fixed support is slidably arranged on the vertical displacement component, the adjusting rod is connected with the fixed support, and the adjusting rod is rotatably connected with the second dust hood through the adjusting clamp.
According to the welding fume dust extraction device provided by the utility model, the adjusting bracket further comprises: sliding the pipe bracket; the sliding pipe bracket is slidably connected to the fixed support, and the adjusting rod penetrates through the sliding pipe bracket to be arranged on the sliding pipe bracket.
The utility model provides a welding fume dust extraction device which is provided with a turret mechanism, a battery cell processing mechanism, a welding mechanism and a dust removal mechanism. The turret mechanism comprises a rotating assembly, an upper turntable and a lower turntable which are arranged on the rotating assembly, the rotating assembly can rotate relative to the upper turntable and the lower turntable, an upper boss is arranged on the upper turntable, and a lower boss is arranged on the lower turntable; the battery cell processing mechanism comprises a base, a pressing component and a jacking component; the base is connected with the rotating component, the pressing component is movably arranged on the base along the vertical direction, the top of the pressing component is arranged on the upper boss, the pressing component is used for pressing down the electric core, the jacking component is movably arranged on the base along the vertical direction, the bottom of the jacking component is arranged on the lower boss, and the jacking component is used for jacking up the electric core; the welding mechanism is used for welding the battery cells, and the dust removing mechanism is used for exhausting smoke and removing dust to the battery cells in the welding process. Through the welding fume dust extraction device, the production efficiency of the turret mechanism can be effectively guaranteed, and welding fume dust can be effectively cleaned in the laser welding process.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a welding fume extractor according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a turret mechanism provided in an embodiment of the utility model;
FIG. 3 is a schematic diagram of a dust removing mechanism according to an embodiment of the present utility model;
FIG. 4 is a schematic diagram of a dust removing mechanism according to a second embodiment of the present utility model;
FIG. 5 is a third schematic view of a dust removing mechanism according to an embodiment of the present utility model;
FIG. 6 is a schematic view of an adjustment bracket provided in an embodiment of the present utility model;
FIG. 7 is a schematic view of a turret mechanism provided in accordance with one embodiment of the utility model;
FIG. 8 is a schematic diagram of a cell handling mechanism according to an embodiment of the present utility model;
reference numerals:
1. a cell processing mechanism; 11. a base; 12. pressing down the assembly; 13. a jacking assembly;
2. a welding mechanism;
3. a dust removing mechanism; 31. a first dust hood; 310. a laser channel; 32. a first dust removal duct; 33. an extension; 34. a second dust hood; 35. a second dust removal pipe; 36. a bracket assembly; 361. a support frame; 362. a vertical displacement member; 363. adjusting the bracket; 3631. an adjusting rod; 3632. a fixed support; 3633. adjusting the clamp; 3634. sliding the pipe bracket; 364. a driving motor;
4. a turret mechanism; 41. a rotating assembly; 42. an upper turntable; 43. and a lower rotary table.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The welding fume extractor provided by the present utility model is described below with reference to fig. 1 and 2. The welding fume dust extraction device comprises: the device comprises a battery cell processing mechanism 1, a welding mechanism 2, a dust removing mechanism 3 and a turret mechanism 4.
As shown in fig. 2, the turret mechanism 4 includes: the rotating assembly 41, and an upper turntable 42 and a lower turntable 43 provided on the rotating assembly 41, and the rotating assembly 41 may be a rotating shaft. The rotating assembly 41 is rotatable relative to the upper and lower turntables 42 and 43, i.e., the upper and lower turntables 42 and 43 do not rotate during rotation of the rotating assembly 41. An upper boss is provided on the upper turntable 42, and a lower boss is provided on the lower turntable 43. The upper boss extends in the circumferential direction of the upper turntable 42, and the lower boss also extends in the circumferential direction of the lower turntable 43.
In this embodiment, the cell handling mechanism 1 includes a base 11, a pressing component 12 and a jacking component 13. The base 11 is connected with the rotating component 41, the pressing component 12 is movably arranged on the base 11 along the vertical direction, the top of the pressing component 12 is arranged on the upper boss, and the pressing component 12 is used for pressing down the piezoelectric core. The jacking component 13 is movably arranged on the base 11 along the vertical direction, the bottom of the jacking component 13 is arranged on the lower boss, and the jacking component 13 is used for jacking the battery cell. The welding mechanism 2 is used for welding the battery cells, and the dust removing mechanism 3 is used for exhausting smoke and removing dust to the battery cells in the welding process.
Because the base 11 is connected with the rotating component 41, in the rotating process of the rotating component 41, the rotating component 41 drives the pressing component 12 and the jacking component 13 to rotate, the pressing component 12 can slide on the upper boss, the jacking component 13 can slide on the lower boss, the pressing component 12 can lower the battery cell, the jacking component 13 is used for lifting the jacking battery cell, and the welding mechanism 2 is used for welding the battery cell in the process.
In the working process of the welding fume dust extraction device provided by the embodiment of the utility model, after the battery cells are conveyed in place from the conveying line, the battery cells are conveyed to the jacking component 13 by the small turn-around turntable. Before the battery cells are welded, the pressing component 12 is in a high position, the jacking component 13 is in a low position, and the jacking component 13 is used for lifting the battery cells. When the battery cell is welded, the pressing component 12 is in a low position, the jacking component 13 is in a high position, the pressing component 12 presses the battery cell at the moment and controls the battery cell to rotate, meanwhile, the welding mechanism 2 welds the battery cell, and the dust removing mechanism 3 performs smoke extraction and dust removal on the battery cell in the welding process.
The utility model provides a welding fume dust extraction device, which is provided with a turret mechanism 4, a battery cell processing mechanism 1, a welding mechanism 2 and a dust removal mechanism 3. The turret mechanism 4 includes a rotating assembly 41, an upper turntable 42 and a lower turntable 43 disposed on the rotating assembly 41, the rotating assembly 41 can rotate relative to the upper turntable 42 and the lower turntable 43, an upper boss is disposed on the upper turntable 42, and a lower boss is disposed on the lower turntable 43. The battery cell processing mechanism 1 comprises a base 11, a pressing component 12 and a jacking component 13; the base 11 is connected with the rotating component 41, the pressing component 12 is movably arranged on the base 11 along the vertical direction, the top of the pressing component is arranged on the upper boss, the pressing component 12 is used for pressing down the battery cell, the jacking component 13 is movably arranged on the base 11 along the vertical direction, the bottom of the jacking component 13 is arranged on the lower boss, and the jacking component 13 is used for jacking up the battery cell; the welding mechanism 2 is used for welding the battery cells, and the dust removing mechanism 3 is used for exhausting smoke and removing dust to the battery cells in the welding process. Through the welding fume dust extraction device, the production efficiency of the turret mechanism can be effectively guaranteed, and welding fume dust can be effectively cleaned in the laser welding process. The smoke and dust removing effect is ideal in the production process, and the welding process requirement is met.
In one embodiment, as shown in fig. 3, the dust removing mechanism 3 includes: a first dust hood 31, a first dust removal pipe 32 and a first dust extraction device. The first dust extraction device needs to provide sufficient smoke extraction and dust removal suction to satisfy the smoke extraction and dust removal effects. The first dust excluding hood 31 and the welding mechanism 2 may be coaxially disposed, the first dust excluding hood 31 covers the laser welding dust removing area, a laser channel 310 is configured in the first dust excluding hood 31, the laser channel 310 extends along the welding direction of the welding mechanism 2, the first dust removing pipe 32 is connected to the first dust excluding hood 31, and the first dust extracting device is communicated with the laser channel 310 through the first dust removing pipe 32.
Thus, in the process of welding the battery cells by the welding mechanism 2, the first dust extraction device can extract dust from the laser channel 310 through the first dust removal pipeline 32, and the dust generated in the laser channel 310 can be cleaned by extracting dust through the first dust removal pipeline 32. The continuous operation of the turret mechanism 4 is not influenced, the ideal smoke exhausting and dust removing effects are achieved, the laser welding process effect is met, and the qualification rate of products is improved.
The first dust hood 31 may be attached to either the hold-down assembly 12 or the jacking assembly 13 as desired.
As shown in fig. 7 and 8, when the first dust hood 31 is connected to the pressing assembly 12, the bottom end of the first dust hood 31 is connected to the pressing assembly 12, the first dust hood 31 is spaced from the battery cell, and the battery cell is disposed opposite to the laser channel 310. In the case where the pressing component 12 presses down the electrical core, the first dust hood 31 is located on top of the electrical core, and the electrical core is disposed opposite to the laser channel 310. The first dust excluding hood 31 is provided with an extension portion 33 extending outwards, a first mounting hole is formed in the extension portion 33, a second mounting hole corresponding to the first mounting hole is formed in the pressing component 12, and the extension portion 33 is connected with the pressing component 12 through screws penetrating through the first mounting hole and the second mounting hole.
Specifically, before the cell is welded, the pressing component 12 is in a high position, the lifting component 13 is in a low position, and the lifting component 13 is used for lifting the cell. When the electric core is welded, the pressing component 12 is in a low position, the jacking component 13 is in a high position, the pressing component 12 presses the electric core at the moment and controls the electric core to rotate, meanwhile, the welding mechanism 2 welds the electric core, the first dust hood 31 is positioned above the top of the electric core, the electric core is arranged opposite to the laser channel 310, and the first dust extraction device can extract dust from the laser channel 310 through the first dust extraction pipeline 32.
When the first dust hood 31 is connected to the jacking component 13, the bottom end of the first dust hood 31 is connected to the jacking component 13, and the electric core is opposite to the laser channel 310. The first dust excluding hood 31 is provided with an extension portion 33 extending outwards, a first mounting hole is formed in the extension portion 33, a second mounting hole corresponding to the first mounting hole is formed in the jacking component 13, and the extension portion 33 is connected with the jacking component 13 through screws penetrating through the first mounting hole and the second mounting hole.
Specifically, before the cell is welded, the pressing component 12 is in a high position, the lifting component 13 is in a low position, and the lifting component 13 is used for lifting the cell. When the electric core is welded, the pressing component 12 is in a low position, the jacking component 13 is in a high position, the pressing component 12 presses the electric core at the moment and controls the electric core to rotate, meanwhile, the welding mechanism 2 welds the electric core, and as the electric core is arranged opposite to the laser channel 310, the first dust pumping device can pump dust to the laser channel 310 through the first dust removing pipeline 32.
In another embodiment, as shown in fig. 4 to 6, the dust removing mechanism 3 includes: a second dust hood 34, a second dust removal duct 35 and a second dust extraction device. The second dust extraction device needs to provide enough suction force for smoke extraction and dust removal to meet the effect of smoke extraction and dust removal. The second dust hood 34 is arranged at one side of the welding mechanism 2, a dust extraction channel is constructed in the second dust hood 34, one end of the second dust removal pipeline 35 is communicated with the dust extraction channel, and the other end of the second dust removal pipeline 35 is communicated with second dust extraction equipment. The second dust extraction device is fixed to the welding mechanism 2 and does not follow the turret mechanism 4.
Therefore, in the process of welding the battery cells by the welding mechanism 2, the second dust extraction device can extract dust from the dust extraction channel through the second dust extraction pipeline 35, and the dust generated during welding can be cleaned through the second dust extraction device.
The dust removing mechanism 3 further includes: a bracket assembly 36. The bracket assembly 36 is provided at one side of the turret mechanism 4, and the second dust hood 34 is connected to the bracket assembly 36. The second dust extractor 34 is supported by a bracket assembly 36 so that the second dust extractor can extract dust from the dust extraction passage via a second dust extraction duct 35.
Wherein the bracket assembly 36 comprises: a supporting frame 361, a vertical displacement member 362, an adjusting bracket 363, and a driving motor 364. The supporting frame 361 is provided at one side of the turret mechanism 4, the vertical displacement member 362 is provided on the supporting frame 361, the adjustment bracket 363 is slidably provided on the vertical displacement member 362 in the vertical direction, and the driving motor 364 is used to drive the adjustment bracket 363 to move on the vertical displacement member 362.
When it is desired to increase the height of the second dust hood 34, the driving motor 364 drives the adjustment bracket 363 to move upward on the vertical displacement member 362, so that the heights of the adjustment bracket 363 and the second dust hood 34 can be increased.
When it is desired to lower the height of the second dust hood 34, the driving motor 364 drives the adjustment bracket 363 to move downward on the vertical displacement member 362, so that the heights of the adjustment bracket 363 and the second dust hood 34 can be lowered.
To increase the dust removal effect, the position of the second dust hood 34 is adjusted, and the adjusting bracket 363 includes: an adjustment lever 3631, a fixed mount 3632 and an adjustment clip 3633. The fixed support 3632 is slidably disposed on the vertical displacement member 362, the adjusting lever 3631 is connected to the fixed support 3632, and the adjusting lever 3631 is rotatably connected to the second dust hood 34 through the adjusting yoke 3633. Through setting up regulation clamp 3633, can adjust the rotation angle of second dust excluding hood 34 for second dust excluding hood 34 can aim at welded position and angle, thereby can increase the dust removal effect, avoids sheltering from laser when satisfying the smoking dust removal.
To further adjust the position of the second dust hood 34, the adjustment bracket 363 further includes: sliding tube mount 3634. The sliding pipe bracket 3634 is slidably connected to the fixed bracket 3632, and the adjusting lever 3631 is disposed on the sliding pipe bracket 3634 through the sliding pipe bracket 3634. Since the sliding pipe support 3634 can slide on the fixed support 3632, the position of the second dust hood 34 can be adjusted by the position of the sliding pipe support 3634 on the sliding pipe support 3634. The adjustment support 363 has high flexibility, and ensures that the second dust hood 34 does not shake and deviate in the production process, and shields laser.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (10)
1. A welding fume extractor, comprising:
the turret mechanism comprises a rotating assembly, an upper turntable and a lower turntable, wherein the upper turntable and the lower turntable are arranged on the rotating assembly, the rotating assembly can rotate relative to the upper turntable and the lower turntable, an upper boss is arranged on the upper turntable, and a lower boss is arranged on the lower turntable;
the battery cell processing mechanism comprises a base, a pressing component and a jacking component; the base is connected with the rotating component, the pressing component is movably arranged on the base along the vertical direction, the top of the pressing component is arranged on the upper boss, the pressing component is used for pressing down the electric core, the jacking component is movably arranged on the base along the vertical direction, the bottom of the jacking component is arranged on the lower boss, and the jacking component is used for jacking up the electric core;
the welding mechanism is used for welding the battery cells, and the dust removing mechanism is used for exhausting smoke and removing dust to the battery cells in the welding process.
2. The welding fume extractor of claim 1 wherein said dust extraction mechanism includes: the device comprises a first dust hood, a first dust removal pipeline and first dust extraction equipment;
the laser channel is formed in the first dust hood, the laser channel extends along the welding direction of the welding mechanism, the first dust removing pipeline is connected to the first dust hood, and the first dust extracting device is communicated with the laser channel through the first dust removing pipeline.
3. The welding fume extractor of claim 2 wherein the bottom end of the first dust hood is connected to the hold-down assembly, the first dust hood being spaced from a battery cell disposed opposite the laser channel.
4. The welding fume extractor of claim 2 wherein the bottom end of the first dust hood is connected to the jacking assembly and the electrical core is disposed opposite the laser channel.
5. A welding fume extractor according to claim 3, wherein the first dust hood is provided with an outwardly extending extension portion, the extension portion is provided with a first mounting hole, the pressing assembly is provided with a second mounting hole corresponding to the first mounting hole, and the extension portion is connected to the pressing assembly by a screw penetrating through the first mounting hole and the second mounting hole.
6. The welding fume extractor of claim 1 wherein said dust extraction mechanism includes: the device comprises a second dust hood, a second dust removal pipeline and second dust extraction equipment;
the second dust hood is located on one side of the welding mechanism, a dust extraction channel is formed in the second dust hood, one end of the second dust removal pipeline is communicated with the dust extraction channel, and the other end of the second dust removal pipeline is communicated with the second dust extraction equipment.
7. The welding fume extractor of claim 6 wherein said dust extraction mechanism further comprises: a bracket assembly;
the support assembly is arranged on one side of the turret mechanism, and the second dust hood is connected to the support assembly.
8. The welding fume extractor of claim 7 wherein said bracket assembly includes: the device comprises a support frame, a vertical displacement component, an adjusting bracket and a driving motor;
the support frame sets up one side of capstan head mechanism, vertical displacement part sets up on the support frame, the regulation support is in along vertical direction slidable setting on the vertical displacement part, driving motor is used for the drive the regulation support is in remove on the vertical displacement part.
9. The welding fume extractor of claim 8 wherein said adjustment bracket includes: the device comprises an adjusting rod, a fixed support and an adjusting clamp;
the fixed support is slidably arranged on the vertical displacement component, the adjusting rod is connected with the fixed support, and the adjusting rod is rotatably connected with the second dust hood through the adjusting clamp.
10. The welding fume extractor of claim 9 wherein said adjustment bracket further includes: sliding the pipe bracket; the sliding pipe bracket is slidably connected to the fixed support, and the adjusting rod penetrates through the sliding pipe bracket to be arranged on the sliding pipe bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320113826.3U CN219188984U (en) | 2023-01-16 | 2023-01-16 | Welding fume dust extractor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320113826.3U CN219188984U (en) | 2023-01-16 | 2023-01-16 | Welding fume dust extractor |
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| CN219188984U true CN219188984U (en) | 2023-06-16 |
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| CN202320113826.3U Active CN219188984U (en) | 2023-01-16 | 2023-01-16 | Welding fume dust extractor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583730A (en) * | 2023-12-01 | 2024-02-23 | 海目星激光科技集团股份有限公司 | welding equipment |
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2023
- 2023-01-16 CN CN202320113826.3U patent/CN219188984U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583730A (en) * | 2023-12-01 | 2024-02-23 | 海目星激光科技集团股份有限公司 | welding equipment |
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