CN219187745U

CN219187745U - Button sorting device

Info

Publication number: CN219187745U
Application number: CN202223547508.2U
Authority: CN
Inventors: 王泽汉; 郑英宝; 王兵; 芮根梅
Original assignee: Yuexi County Haichuang Ornament Co ltd
Current assignee: Yuexi County Haichuang Ornament Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-06-16
Anticipated expiration: 2032-12-30

Abstract

The utility model discloses a button sorting device, which comprises a sorting mechanism arranged on a rack, wherein the sorting mechanism comprises an A sorting roller and a B sorting roller which are oppositely arranged, the A sorting roller and the B sorting roller are obliquely and rotatably arranged on the rack, one ends of the A sorting roller and the B sorting roller with larger heights are provided with a feeding mechanism, the feeding mechanism is used for supplying buttons to be sorted to the sorting mechanism, the sorting mechanism consists of sorting units, the sorting units are sequentially arranged along the length direction of the A sorting roller and the B sorting roller, the distance between the A sorting roller and the B sorting roller on the sorting units is marked as d, d is gradually increased along the X direction, one ends of the A sorting roller and the B sorting roller with larger heights are pointed to one ends of smaller heights, the A sorting roller and the B sorting roller are respectively connected with a driving mechanism, the rotating speeds of the A sorting roller and the B sorting roller are the same, the directions of the A sorting roller and the B sorting roller are opposite, and the lower sides of the sorting units are respectively provided with a discharging unit for discharging the sorted buttons. According to the scheme provided by the utility model, buttons can be effectively screened, button sorting operation is simplified, button sorting efficiency is improved, and implementation cost of sorting equipment is low.

Description

Button sorting device

Technical Field

The utility model relates to the field of button production, in particular to a button sorting device.

Background

In the button production process, because the thicknesses of the prepared buttons are different, the buttons need to be screened, so that the specifications of the prepared products are kept consistent. Most of the existing button sorting equipment has the defects of complex structure, complex operation, poor sorting effect and the like, so that the button sorting device with simpler and more convenient operation, good sorting effect and low equipment cost is necessary to be provided.

Disclosure of Invention

The utility model aims to provide a button sorting device which can sort buttons reliably.

The technical scheme adopted by the utility model is as follows.

A button sorting device, characterized in that: the sorting mechanism comprises a sorting mechanism arranged on a frame, wherein the sorting mechanism comprises an A sorting roller and a B sorting roller which are oppositely arranged, the A sorting roller and the B sorting roller are obliquely and rotatably arranged on the frame, one ends of the A sorting roller and the B sorting roller, which are larger in height, are provided with a feeding mechanism, the feeding mechanism is used for supplying buttons to be sorted to the sorting mechanism, the sorting mechanism consists of sorting units, the sorting units are sequentially arranged along the length direction of the A sorting roller and the B sorting roller, the distance between the A sorting roller and the B sorting roller on the sorting units is marked as d, the d is gradually increased along the X direction, one ends of the A sorting roller and the B sorting roller, which are larger in height, are pointed to one ends of the B sorting roller, the A sorting roller and the B sorting roller are respectively connected with a driving mechanism, the rotating speeds of the A sorting roller and the B sorting roller are the same and are opposite in direction, and the lower sides of the sorting units are respectively provided with a discharging unit for discharging the sorted buttons (of corresponding specifications).

The specific scheme is as follows: the device also comprises an adjusting mechanism, wherein the adjusting mechanism is used for adjusting the d value of each sorting unit.

The two ends of the sorting roller A are respectively and rotatably arranged on the mounting seat A1 and the mounting seat A2, the two ends of the sorting roller B are respectively and rotatably arranged on the mounting seat B1 and the mounting seat B2, the mounting seat A1 and the mounting seat A2 are assembled on the frame in a sliding and adjustable manner along the Y direction, the Y direction is the horizontal direction perpendicular to the X direction, and the adjusting mechanism is used for adjusting the mounting seat A1 and the mounting seat A2 to move along the Y direction.

The adjusting mechanism comprises an A1 adjusting unit and an A2 adjusting unit, the A1 adjusting unit comprises an A1 adjusting screw rod which is arranged along the Y direction, the A1 adjusting screw rod is rotationally assembled on the frame, one end of the A1 adjusting screw rod and an A1 nut which is arranged on the A1 mounting seat form an A1 screw rod nut mechanism, the other end of the A1 adjusting screw rod is provided with an A1 rotating handle which is used for rotating the A1 adjusting screw rod, the A2 adjusting unit comprises an A2 adjusting screw rod which is arranged along the Y direction, the A2 adjusting screw rod is rotationally assembled on the frame, one end of the A2 adjusting screw rod and an A2 nut which is arranged on the A2 mounting seat form an A2 screw rod nut mechanism, and the other end of the A2 adjusting screw rod is provided with an A2 rotating handle which is used for rotating the A2 adjusting screw rod.

The discharge unit is composed of a discharge guide groove arranged at the lower side of each sorting unit.

The feeding mechanism comprises a feeding hopper, the bottom of the feeding hopper is in a hopper shape, one end of the height of the sorting roller A is recorded as an end A1, a discharge port is arranged at the bottom of the side wall of the feeding hopper close to one side of the end A1, a flashboard for adjusting the opening and closing states of the discharge port is arranged at the discharge port, a horizontally arranged guide groove is arranged at the outer side of the discharge port, a vertically arranged guide pipe is arranged at the bottom of the outer side end part of the guide groove, and the lower end of the guide pipe is correspondingly arranged with the interval area between the sorting roller A and the sorting roller B.

The driving mechanism comprises an A1 belt pulley arranged at the A1 end of the A sorting roller and a B1 belt pulley arranged at the B1 end of the B sorting roller, wherein the B1 end is one end with larger height of the B sorting roller, the lower sides of the A1 belt pulley and the B1 belt pulley are respectively and correspondingly provided with an A driving wheel and a B driving wheel, the central lines of the A1 belt pulley and the B1 belt pulley are respectively overlapped with the central lines of the A sorting roller and the B sorting roller, the central lines of the A driving wheel and the B driving wheel are horizontally arranged, the A1 belt pulley and the A driving wheel are connected through an A driving belt, and the B1 belt pulley and the B driving wheel are connected through a B driving belt; the machine frame is also provided with an A transmission shaft and a B transmission shaft which are assembled in a rotating way, the A transmission shaft and the B transmission shaft are horizontally arranged in parallel, the A transmission wheel is assembled at one end of the A transmission shaft, the B transmission wheel is assembled at one end of the B transmission shaft, the other end of the A transmission shaft is provided with an A gear and an A1 driving wheel, the other end of the B transmission shaft is provided with a B gear, the A gear and the B gear are identical and are in meshed transmission connection, and the A1 driving wheel is in transmission connection with an A2 driving wheel arranged on an output shaft of a driving motor through an A driving belt.

The sorting rollers A and B are the same, and are composed of reducing rollers, and the outer diameters of the reducing rollers gradually decrease along the X direction.

The upper side of the sorting mechanism is provided with an anti-falling mechanism for preventing buttons from falling off from the sorting roller A and the sorting roller B.

The anti-drop mechanism comprises anti-drop material pieces, the anti-drop material pieces are arranged corresponding to the sorting units, the anti-drop material pieces are formed by paper sheets, the anti-drop material pieces are in isosceles triangle shapes, the width of the anti-drop material pieces is gradually increased along the X direction, the length of the anti-drop material pieces is matched with the length of the sorting units, the anti-drop material pieces are arranged between the sorting rollers A and the sorting rollers B in a centering manner, one end of each anti-drop material piece, which is larger in width, is marked as an L1 end, the other end is an L2 end, the L1 end is arranged close to the A1 end compared with the L2 end, two sides of the L1 end of the anti-drop material pieces are fixed on a rack through adhesive tapes, the L2 ends of the anti-drop material pieces are arranged in a hanging manner, and a passage for buttons to pass through is formed by enclosing between the anti-drop material pieces and the sorting rollers A and the sorting rollers B. The scheme provided by the utility model can effectively realize the transportation of the diced poria after screening and the switching requirement on the transportation.

According to the scheme provided by the utility model, buttons can be effectively screened, button sorting operation is simplified, button sorting efficiency is improved, and implementation cost of sorting equipment is low.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic diagram of the practical use state of the present utility model.

The device comprises a 10-frame, an 11-A sorting roller, a 12-B sorting roller, a 13-side guide chute, a 14-end guide chute, a 15-A1 rotating handle, a 16-A2 rotating handle, a 21-A1 belt pulley, a 22-A transmission belt, a 23-A transmission wheel, a 24-A gear, a 25-A1 driving wheel, a 26-A driving belt, a 27-driving motor, a 31-feeding hopper, a 32-guide chute, a 33-guide chute and a 34-vibrating motor.

Detailed Description

The present utility model will be specifically described with reference to examples below in order to make the objects and advantages of the present utility model more apparent. It should be understood that the following text is intended to describe only one or more specific embodiments of the utility model and does not limit the scope of the utility model strictly as claimed.

As shown in fig. 1 and 2, a button sorting device comprises a sorting mechanism arranged on a frame 10, wherein the sorting mechanism is formed by an a sorting roller 11 and a B sorting roller 12 which are oppositely arranged, the a sorting roller 11 and the B sorting roller 12 are obliquely and rotatably arranged on the frame 10, a feeding mechanism is arranged at one end with larger height of the a sorting roller 11 and the B sorting roller 12, the feeding mechanism is used for supplying buttons to be sorted to the sorting mechanism, the sorting mechanism consists of sorting units, the sorting units are sequentially arranged along the length direction of the a sorting roller 11 and the B sorting roller 12, the distance between the a sorting roller 11 and the B sorting roller 12 on the sorting units is marked as d, d is gradually increased along the X direction, one end with larger height of the a sorting roller 11 and one end with smaller height of the B sorting roller 12 are respectively connected with a driving mechanism, the rotating speeds of the a sorting roller 11 and the B sorting roller 12 are the same and the rotating directions are opposite, and a discharging unit for discharging the sorted buttons (with corresponding specifications) is respectively arranged at the lower side of the sorting units. The discharge unit is composed of a discharge guide groove arranged at the lower side of each sorting unit. The discharge units at the end A1 and the middle of the

sorting rollers

11 and 12 are side guide grooves 13 for guiding out the discharged materials laterally, and the discharge units at the end A2 of the

sorting rollers

11 and 12 are end guide grooves 14 for guiding out the discharged materials.

The specific scheme is as follows: the device also comprises an adjusting mechanism, wherein the adjusting mechanism is used for adjusting the d value of each sorting unit. The detailed operation is as follows: the two ends of the A sorting roller 11 are respectively rotatably mounted on an A1 mounting seat and an A2 mounting seat, the two ends of the B sorting roller 12 are respectively rotatably mounted on a B1 mounting seat and a B2 mounting seat, the A1 mounting seat and the A2 mounting seat are slidably and adjustably mounted on the frame 10 along the Y direction, the Y direction is the horizontal direction perpendicular to the X direction, and the adjusting mechanism is used for adjusting the A1 mounting seat and the A2 mounting seat to move along the Y direction. The adjusting mechanism comprises an A1 adjusting unit and an A2 adjusting unit, the A1 adjusting unit comprises an A1 adjusting screw rod which is arranged along the Y direction, the A1 adjusting screw rod is rotationally assembled on the frame 10, one end of the A1 adjusting screw rod and an A1 nut which is arranged on the A1 mounting seat form an A1 screw rod nut mechanism, the other end of the A1 adjusting screw rod is provided with an A1 rotating handle 15 which is used for rotating the A1 adjusting screw rod, the A2 adjusting unit comprises an A2 adjusting screw rod which is arranged along the Y direction, the A2 adjusting screw rod is rotationally assembled on the frame 10, one end of the A2 adjusting screw rod and an A2 nut which is arranged on the A2 mounting seat form an A2 screw rod nut mechanism, and the other end of the A2 adjusting screw rod is provided with an A2 rotating handle 16 which is used for rotating the A2 adjusting screw rod. When the d value is adjusted, the A1 rotating handle 15 and the A2 rotating handle 16 are twisted, the A1 mounting seat, the A2 mounting seat, the B1 mounting seat and the B2 mounting seat are obliquely arranged, the oblique direction is perpendicular to the A sorting roller 11 and the B sorting roller 12, and in addition, a locking bolt for locking the movement of the A1 mounting seat and the B1 mounting seat can be arranged on the frame 10. The d value can be conveniently adjusted by the adjusting mechanism, and the button screening device is suitable for the screening requirements of buttons of different sizes and types.

The detailed operation is, feeding mechanism includes feed hopper 31, and feed hopper 31's bottom is the bucket form, and the great one end of A sorting roll 11 height is recorded as A1 end, and feed hopper 31 is close to the lateral wall bottom of A1 end one side and is provided with the discharge gate, and discharge gate department is provided with the flashboard of adjusting the discharge gate and opens and close the state, and the outside of discharge gate sets up the baffle box 32 of horizontal arrangement, and baffle box 32's outside tip tank bottom department is provided with the baffle tube 33 of vertical arrangement, and the lower extreme of baffle tube 33 is corresponding to be arranged with the interval region between A sorting roll 11, the B sorting roll 12. A vibration motor 34 is installed at the bottom of the feed hopper 31, and the vibration motor 34 may be a linear vibration feeder (motor). The feeding mechanism provided by the utility model can effectively feed materials to the sorting mechanism, is smooth and reliable in feeding, and improves the efficiency and reliability of button sorting.

The driving mechanism comprises an A1 belt pulley 21 arranged at the end of an A sorting roller 11A1 and a B1 belt pulley arranged at the end of a B sorting roller 12B1, wherein the end B1 is one end with larger height of the B sorting roller 12, the lower sides of the A1 belt pulley 21 and the B1 belt pulley are respectively and correspondingly provided with an A driving wheel 23 and a B driving wheel, the central lines of the A1 belt pulley 21 and the B1 belt pulley are respectively overlapped with the central lines of the A sorting roller 11 and the B sorting roller 12, the central lines of the A driving wheel 23 and the B driving wheel are horizontally arranged, the A1 belt pulley 21 and the A driving wheel 23 are connected through an A driving belt 22, and the B1 belt pulley and the B driving wheel are connected through a B driving belt; the machine frame 10 is further provided with an A transmission shaft and a B transmission shaft which are assembled in a rotating mode, the A transmission shaft and the B transmission shaft are horizontally arranged in parallel, an A transmission wheel 23 is assembled at one end of the A transmission shaft, a B transmission wheel is assembled at one end of the B transmission shaft, an A gear 24 and an A1 driving wheel 25 are assembled at the other end of the A transmission shaft, a B gear is assembled at the other end of the B transmission shaft, the A gear 24 and the B gear are identical and are in meshed transmission connection, and the A1 driving wheel 25 is in transmission connection with an A2 driving wheel arranged on an output shaft of a driving motor 27 through an A driving belt 26. The driving belts A, B and A, 26 may be elastic connecting belts with circular cross section. The driving mechanism can reliably realize the driving requirements of the A sorting roller 11 and the B sorting roller 12 that the rotating speeds are the same and the directions are opposite, and can adapt to the transmission requirement of d size adjustment.

In detail, the a-sorting roller 11 and the B-sorting roller 12 are identical, and the a-sorting roller 11 and the B-sorting roller 12 are both configured as reducing rollers, the outer diameters of which gradually decrease in the X direction. The upper side of the sorting mechanism is provided with a material falling preventing mechanism for preventing buttons from falling off from the sorting roller A11 and the sorting roller B12. The anti-drop mechanism comprises anti-drop material pieces, the anti-drop material pieces are arranged corresponding to the sorting units, the anti-drop material pieces are formed by paper sheets (specifically, the anti-drop material pieces can be obtained by cutting A4 paper), the width of the anti-drop material pieces is gradually increased along the X direction, the length of the anti-drop material pieces is matched with the length of the sorting units, the anti-drop material pieces are arranged between the sorting rollers 11A and 12B in a centered manner, one end of each anti-drop material piece, which is larger in width, is marked as an L1 end, the other end of each anti-drop material piece is an L2 end, the L1 end is arranged close to the A1 end than the L2 end, two sides of the L1 end of each anti-drop material piece are fixed on the frame 10 through adhesive tapes, the L2 ends of the anti-drop material pieces are arranged in a suspension manner, and a channel for buttons to pass through is formed by enclosing between the anti-drop material pieces and the sorting rollers 11 and the sorting rollers 12B. The scheme provided by the utility model can effectively realize the transportation of the diced poria after screening and the switching requirement on the transportation. The anti-drop mechanism provided by the utility model can effectively solve the problem that buttons are separated from the sorting roller A11 and the sorting roller B12 and splash-proof (drop) mechanism is low in implementation cost.

The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model. Structures, mechanisms, and methods of operation not specifically described and illustrated in the present utility model are implemented by conventional means in the art unless specifically described and limited.

Claims

1. A button sorting device, characterized in that: the sorting mechanism comprises a sorting mechanism arranged on a frame, wherein the sorting mechanism comprises an A sorting roller and a B sorting roller which are oppositely arranged, the A sorting roller and the B sorting roller are obliquely and rotatably arranged on the frame, one ends of the A sorting roller and the B sorting roller, which are larger in height, are provided with a feeding mechanism, the feeding mechanism is used for supplying buttons to be sorted to the sorting mechanism, the sorting mechanism consists of sorting units, the sorting units are sequentially arranged along the length direction of the A sorting roller and the B sorting roller, the distance between the A sorting roller and the B sorting roller on the sorting units is marked as d, the d is gradually increased along the X direction, one ends of the A sorting roller and the B sorting roller, which are larger in height, are pointed to one ends of the B sorting roller, the A sorting roller and the B sorting roller are respectively connected with a driving mechanism, the rotating speeds of the A sorting roller and the B sorting roller are the same and are opposite, and the lower sides of the sorting units are respectively provided with a discharging unit for discharging the sorted buttons.

2. The button sorting apparatus according to claim 1, wherein: the device also comprises an adjusting mechanism, wherein the adjusting mechanism is used for adjusting the d value of each sorting unit.

3. Button sorting device according to claim 1 or 2, characterized in that: the two ends of the sorting roller A are respectively and rotatably arranged on the mounting seat A1 and the mounting seat A2, the two ends of the sorting roller B are respectively and rotatably arranged on the mounting seat B1 and the mounting seat B2, the mounting seat A1 and the mounting seat A2 are assembled on the frame in a sliding and adjustable manner along the Y direction, the Y direction is the horizontal direction perpendicular to the X direction, and the adjusting mechanism is used for adjusting the mounting seat A1 and the mounting seat A2 to move along the Y direction.

4. The button sorting apparatus according to claim 3, wherein: the adjusting mechanism comprises an A1 adjusting unit and an A2 adjusting unit, the A1 adjusting unit comprises an A1 adjusting screw rod which is arranged along the Y direction, the A1 adjusting screw rod is rotationally assembled on the frame, one end of the A1 adjusting screw rod and an A1 nut which is arranged on the A1 mounting seat form an A1 screw rod nut mechanism, the other end of the A1 adjusting screw rod is provided with an A1 rotating handle which is used for rotating the A1 adjusting screw rod, the A2 adjusting unit comprises an A2 adjusting screw rod which is arranged along the Y direction, the A2 adjusting screw rod is rotationally assembled on the frame, one end of the A2 adjusting screw rod and an A2 nut which is arranged on the A2 mounting seat form an A2 screw rod nut mechanism, and the other end of the A2 adjusting screw rod is provided with an A2 rotating handle which is used for rotating the A2 adjusting screw rod.

5. Button sorting device according to claim 1 or 2, characterized in that: the discharge unit is composed of a discharge guide groove arranged at the lower side of each sorting unit.

6. Button sorting device according to claim 1 or 2, characterized in that: the feeding mechanism comprises a feeding hopper, the bottom of the feeding hopper is in a hopper shape, one end of the height of the sorting roller A is recorded as an end A1, a discharge port is arranged at the bottom of the side wall of the feeding hopper close to one side of the end A1, a flashboard for adjusting the opening and closing states of the discharge port is arranged at the discharge port, a horizontally arranged guide groove is arranged at the outer side of the discharge port, a vertically arranged guide pipe is arranged at the bottom of the outer side end part of the guide groove, and the lower end of the guide pipe is correspondingly arranged with the interval area between the sorting roller A and the sorting roller B.

7. The button sorting apparatus according to claim 6, wherein: the driving mechanism comprises an A1 belt pulley arranged at the A1 end of the A sorting roller and a B1 belt pulley arranged at the B1 end of the B sorting roller, wherein the B1 end is one end with larger height of the B sorting roller, the lower sides of the A1 belt pulley and the B1 belt pulley are respectively and correspondingly provided with an A driving wheel and a B driving wheel, the central lines of the A1 belt pulley and the B1 belt pulley are respectively overlapped with the central lines of the A sorting roller and the B sorting roller, the central lines of the A driving wheel and the B driving wheel are horizontally arranged, the A1 belt pulley and the A driving wheel are connected through an A driving belt, and the B1 belt pulley and the B driving wheel are connected through a B driving belt; the machine frame is also provided with an A transmission shaft and a B transmission shaft which are assembled in a rotating way, the A transmission shaft and the B transmission shaft are horizontally arranged in parallel, the A transmission wheel is assembled at one end of the A transmission shaft, the B transmission wheel is assembled at one end of the B transmission shaft, the other end of the A transmission shaft is provided with an A gear and an A1 driving wheel, the other end of the B transmission shaft is provided with a B gear, the A gear and the B gear are identical and are in meshed transmission connection, and the A1 driving wheel is in transmission connection with an A2 driving wheel arranged on an output shaft of a driving motor through an A driving belt.

8. Button sorting device according to claim 1 or 2, characterized in that: the sorting rollers A and B are the same, and are composed of reducing rollers, and the outer diameters of the reducing rollers gradually decrease along the X direction.

9. Button sorting device according to claim 1 or 2, characterized in that: the upper side of the sorting mechanism is provided with an anti-falling mechanism for preventing buttons from falling off from the sorting roller A and the sorting roller B.

10. The button sorting apparatus according to claim 9, wherein: the anti-drop mechanism comprises anti-drop material pieces, the anti-drop material pieces are arranged corresponding to the sorting units, the anti-drop material pieces are formed by paper sheets, the anti-drop material pieces are in isosceles triangle shapes, the width of the anti-drop material pieces is gradually increased along the X direction, the length of the anti-drop material pieces is matched with the length of the sorting units, the anti-drop material pieces are arranged between the sorting rollers A and the sorting rollers B in a centering manner, one end of each anti-drop material piece, which is larger in width, is marked as an L1 end, the other end is an L2 end, the L1 end is arranged close to the A1 end compared with the L2 end, two sides of the L1 end of the anti-drop material pieces are fixed on a rack through adhesive tapes, the L2 ends of the anti-drop material pieces are arranged in a hanging manner, and a passage for buttons to pass through is formed by enclosing between the anti-drop material pieces and the sorting rollers A and the sorting rollers B.