CN215088975U

CN215088975U - Intelligent visual sorting device

Info

Publication number: CN215088975U
Application number: CN202121240738.7U
Authority: CN
Inventors: 朱青山; 张路辉; 苏建勇
Original assignee: Henan Xutong Intelligent Technology Co ltd
Current assignee: Henan Xutong Intelligent Technology Co ltd
Priority date: 2021-06-03
Filing date: 2021-06-03
Publication date: 2021-12-10
Anticipated expiration: 2031-06-03

Abstract

The utility model relates to an intelligence vision sorting device, sorting device are including letter sorting conveying unit, visual detection unit and letter sorting unit. The conveying unit comprises a conveying belt, the visual detection unit is used for identifying materials with different lengths, the sorting unit comprises an air faucet, and the air faucet can blow out the materials with specific lengths. The utility model discloses a material of different length of vision sensor discernment to control air cock blowout gas and blow off the material of specific length, accomplish the hierarchical letter sorting process of material fast, showing and improving hierarchical letter sorting efficiency, avoid artifical judgement inaccurate influence letter sorting quality, can be applicable to large-scale production's hierarchical letter sorting demand.

Description

Intelligent visual sorting device

Technical Field

The utility model relates to a food processing technology field, concretely relates to intelligence vision sorting device.

Background

Long banding medicinal material is like ginseng, worm grass etc. need sort according to quality and size of difference, makes the product form different grades, and in the traditional production link, the work of letter sorting needs the manual work to go on, and manual sorting mainly relies on the experience to judge size length, has the unsafe condition, if adopt to sort after the measurement accurate size of measurement utensil, will make the letter sorting process become complicated and inefficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an intelligence vision sorting device to solve artifical letter sorting inaccuracy, the problem of letter sorting inefficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an intelligent vision sorting device comprises a sorting conveying unit, a vision detection unit and a sorting unit; the conveying unit comprises a conveying belt; the visual detection unit is used for identifying materials with different lengths; the sorting unit comprises an air nozzle, and the air nozzle can blow out materials with specific length.

Further, the air cock has a plurality ofly, and is a plurality of the air cock sets up along conveyer belt length direction.

Further, the letter sorting unit still includes the buffer memory feed bin, the feed inlet of buffer memory feed bin with the air cock one-to-one sets up, material on the conveyer belt can pass through the air cock blows in the buffer memory feed bin.

Further, the conveyer belt is equipped with vertical baffle along length direction, be equipped with the breach on the baffle, the position of breach with buffer memory feed bin feed inlet one-to-one.

Furthermore, a blocking plate is arranged on a discharge port of the cache storage bin, the blocking plate is hinged to the cache storage bin, an air cylinder is arranged on the cache storage bin, and the air cylinder can drive the blocking plate to block or leave the discharge port of the cache storage bin.

Further, the input end of the conveying belt is provided with a pull distance conveying unit, the pull distance conveying unit comprises a linear vibration device, and the linear vibration device can control the distance between adjacent materials.

Further, a guide plate is arranged between the linear vibration device and the conveying belt.

Further, the linear vibration device is connected with a spiral vibration device in a transmission mode, and the spiral vibration device can enable materials to vibrate out in order.

Further, the visual detection unit is arranged above the input end of the conveying unit.

Furthermore, the conveyer belt output end is equipped with defective products feed bin for collect unqualified material.

The utility model has the advantages that:

the utility model discloses an intelligence vision sorting device, including letter sorting conveying unit, visual detection unit and letter sorting unit. The conveying unit comprises a conveying belt, the visual detection unit is used for identifying materials with different lengths, the sorting unit comprises an air faucet, and the air faucet can blow out the materials with specific lengths. The utility model discloses a material of different length of vision sensor discernment to control air cock blowout gas and blow off the material of specific length, accomplish the hierarchical letter sorting process of material fast, showing and improving hierarchical letter sorting efficiency, avoid artifical judgement inaccurate influence letter sorting quality, can be applicable to large-scale production's hierarchical letter sorting demand.

Drawings

Fig. 1 is a front view of the intelligent vision sorting device of the present invention;

fig. 2 is a top view of the intelligent visual sorting apparatus of the present invention;

fig. 3 is the utility model discloses sort the schematic diagram of buffering feed bin among the intelligent vision sorting device.

Names corresponding to the marks in the figure:

1. vibration ejection of compact unit, 11, spiral vibrating device, 12, the frame, 2, the conveying unit of acting as go-between, 21, linear vibration device, 22, the support frame, 23, the guide board, 3, the visual detection unit, 4, letter sorting conveying unit, 41, the conveyer belt, 411, the baffle, 42, the conveyer belt support, 43, servo motor, 5, letter sorting unit, 51, letter sorting blowing air cock, 52, letter sorting buffer memory feed bin, 521, the feed bin, 522, the feed inlet, 523, the discharge gate, 524, the striker plate, 525, the hinge, 526, the switching cylinder, 6, defective products recovery unit.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.

Embodiment 1 of the utility model:

as shown in fig. 1-3, the intelligent visual sorting device includes a vibration discharging unit 1, a pull distance conveying unit 2, a visual detection unit 3, a sorting conveying unit 4, and a sorting unit 5.

As shown in fig. 1 and 2, the vibration discharging unit 1 includes a spiral vibration device 11 and a rack 12, the spiral vibration device 11 is installed in the rack 12, and the spiral vibration device 11 can sequence materials with sorting, so as to be convenient for the materials to sequentially enter the conveying unit from front to back for subsequent visual identification and sorting operation, and the sorting accuracy is improved.

The materials enter the spiral vibration device 11 through manpower or a conveying belt, the components finish sequencing in the spiral vibration device 11, and the materials which finish sequencing at the discharge end of the spiral vibration device 11 are sequentially vibrated out and enter the pull-distance conveying unit 2.

The pull-distance conveying unit 2 is arranged on one side of the discharge end of the spiral vibration device 11, and the pull-distance conveying unit 2 is used for increasing the distance between adjacent materials, so that visual identification of the subsequent visual detection unit 3 is facilitated.

Fig. 1 shows, the pull-distance conveying unit 2 includes linear vibration device 21 and support frame 22, linear vibration device 21 is installed on the top of support frame 22, the material that 11 discharge ends of spiral vibration device vibrated out gets into linear vibration device 21, when moving in linear vibration device 21, distance between two adjacent materials is crescent, the material after the distance increase removes out linear vibration device 21 in proper order, get into letter sorting conveying unit 4, spiral vibration device 11 and linear vibration device 21 belong to prior art, no longer describe herein.

To ensure a smooth entry of the material into the sorting conveyor unit 4, in this embodiment an inclined guide plate 23 is provided between the output of the linear vibration device 21 and the input of the conveyor belt 41, which can guide the material smoothly into the sorting conveyor unit 4.

The sorting and conveying unit 4 comprises a conveying belt 41 and a conveying belt bracket 42, the conveying belt 41 is installed on the conveying belt bracket 42, the conveying belt 41 is driven by a servo motor 43, and materials are sorted by a sorting mechanism in the process of moving along the conveying belt 41.

As shown in fig. 2, the sorting unit 5 is disposed at the side of the conveying belt 41, the sorting unit 5 includes a plurality of sorting blowing nozzles 51, and since the length and the size of the material are different, the material in multiple levels needs to be sorted according to the length, in this embodiment, four sorting blowing nozzles 51 are disposed, and the four sorting blowing nozzles 51 are sequentially disposed along the material output direction, so as to finish the sorting in the levels for the material with different lengths.

Visual detection unit 3 establishes in the top of the input of conveyer belt 41, and visual detection unit 3 carries out visual identification to the material through detection area, judges the length of material, with data transfer to control center, control center is according to visual detection unit 3's recognition result, and the letter sorting of control particular position is blown material air cock 51 and is blown, and in this embodiment, the letter sorting is blown material air cock 51 and is connected on the solenoid valve, and the opportunity of blowing of letter sorting is blown material air cock 51 and is controlled through the switching of solenoid valve.

In this embodiment, four sorting blowing nozzles 51 are respectively disposed on two sides of the conveyor belt 41, wherein two are disposed on each side.

As shown in fig. 2 and 3, after the material blows out the conveyer belt 41 through the letter sorting and blows the material air cock 51, enter into letter sorting buffer storage bin 52, in this embodiment, letter sorting storage bin 521 has four, four letter sorting storage bins 521 blow the material air cock 51 one-to-one with four letter sorting, letter sorting buffer storage bin 52 includes storage bin 521, feed inlet 522 and discharge gate 523, conveyer belt 41 is equipped with vertical baffle 411 along length direction both sides, it has the breach to open on the baffle 411, the position of breach and the feed inlet 522 one-to-one of letter sorting buffer storage bin 52, the material that the letter sorting blows that material air cock 51 blew out gets into letter sorting buffer storage bin 52 through feed inlet 522.

Discharge gate 523 department of letter sorting buffer storage feed bin 52 is equipped with striker plate 524 for stop the material whereabouts, striker plate 524 passes through hinge 525 swing joint on feed bin 521, still is equipped with switching cylinder 526 on feed bin 521, and switching cylinder 526 one end is fixed on feed bin 521, and the other end is connected with striker plate 524, and switching cylinder 526 can drive striker plate 524 along hinge 525 upset certain angle, thereby leaves or shutoff discharge gate 523, the whereabouts of control material.

Sorting buffer storage bin 52 can be used alone, also can cooperate with other processes, and the material after the hierarchical letter sorting can get into other processes through sorting buffer storage bin 52 discharge gate 523 and process.

After the materials are sorted by the four levels, unqualified materials enter the defective product recovery unit 6 through the output end of the conveying belt 41 to be recovered, and all the materials are sorted.

The working principle is as follows: the material is arranged in order through vibration ejection of compact unit 1, get into in proper order and draw apart from conveying unit 2, in drawing apart from conveying unit 2, the interval grow of two adjacent materials, the detection of the visual detection unit 3 of being convenient for, the material after drawing apart gets into in letter sorting conveying unit 4, visual detection unit 3 is established in letter sorting conveying unit 4 top, visual detection unit 3 detects out the different length of material, the material is when corresponding letter sorting region, letter sorting blows material air cock 51 action, blow in the material of specific length scope corresponding letter sorting buffer memory feed bin 52, unqualified material gets into defective products collection unit at letter sorting conveying unit 4 output, accomplish the hierarchical letter sorting work of material.

The utility model discloses an intelligence vision sorting device can carry out quick hierarchical letter sorting to the material to can dock with other processes, show when guaranteeing hierarchical letter sorting quality and improve letter sorting efficiency, can adapt to large-scale production's needs.

In other embodiments, the number of the sorting blowing nozzles 51 may be two, three or more, and the sorting blowing nozzles 51 only need to be on both sides of the conveying belt 41.

Claims

1. The utility model provides an intelligence vision sorting device which characterized in that: the visual inspection device comprises a sorting conveying unit, a visual inspection unit and a sorting unit; the conveying unit comprises a conveying belt; the visual detection unit is used for identifying materials with different lengths; the sorting unit comprises an air nozzle, and the air nozzle can blow out materials with specific length.

2. The intelligent visual sorting apparatus of claim 1, wherein: the air cock has a plurality ofly, and a plurality ofly the air cock sets up along conveyer belt length direction.

3. The intelligent visual sorting apparatus of claim 2, wherein: the letter sorting unit still includes the buffer memory feed bin, the feed inlet of buffer memory feed bin with the air cock one-to-one sets up, material on the conveyer belt can pass through the air cock blows in the buffer memory feed bin.

4. The intelligent visual sorting apparatus of claim 3, wherein: the conveyer belt is equipped with vertical baffle along length direction, be equipped with the breach on the baffle, the position of breach with buffer memory feed bin feed inlet one-to-one.

5. The intelligent visual sorting apparatus of claim 3, wherein: the buffer memory device is characterized in that a blocking plate is arranged on a discharge port of the buffer memory bin, the blocking plate is hinged to the buffer memory bin, an air cylinder is arranged on the buffer memory bin, and the air cylinder can drive the blocking plate to block or leave the discharge port of the buffer memory bin.

6. The intelligent visual sorting apparatus of claim 1, wherein: the conveyer belt input is equipped with the drive range conveying unit, the drive range conveying unit includes linear vibration device, linear vibration device can control the interval of adjacent material.

7. The intelligent visual sorting apparatus of claim 6, wherein: and a guide plate is arranged between the linear vibration device and the conveying belt.

8. The intelligent visual sorting apparatus of claim 6, wherein: the linear vibration device is connected with a spiral vibration device in a transmission mode, and the spiral vibration device can enable materials to vibrate out in order.

9. The intelligent visual sorting apparatus of claim 1, wherein: the visual detection unit is arranged above the input end of the conveying unit.

10. The intelligent visual sorting apparatus of claim 1, wherein: the conveyer belt output is equipped with the defective products feed bin for collect unqualified material.