CN219173443U - Belt conveyor fault alarm system based on PLC control system - Google Patents
Belt conveyor fault alarm system based on PLC control system Download PDFInfo
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- CN219173443U CN219173443U CN202223593000.6U CN202223593000U CN219173443U CN 219173443 U CN219173443 U CN 219173443U CN 202223593000 U CN202223593000 U CN 202223593000U CN 219173443 U CN219173443 U CN 219173443U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model belongs to the technical field of Internet, and discloses a belt conveyor fault alarm system based on a PLC control system, which comprises: the monitoring module comprises a plurality of industrial cameras, sensors, a ranging module, a Hall sensor and a material detector, wherein the industrial cameras, the sensors, the ranging module, the Hall sensor and the material detector are used for collecting operation data of a belt conveyor under the condition of no load and load, the sensors are used for collecting operation data of a belt and a motor when the belt conveyor works, the control module adopts a control unit of the belt conveyor and comprises a switch and a PLC (programmable logic controller) control unit which are in data interaction with the monitoring module, the PLC control unit comprises the PLC control module, and the operation parameters of the belt conveyor collected by the monitoring module are utilized to process and output corresponding instructions according to a program installed in the PLC control module.
Description
Technical Field
The utility model belongs to the field of belt conveyors, and particularly relates to a belt conveyor fault alarm system based on a PLC control system.
Background
The belt conveyor is widely applied to conveying and production lines of industries such as mining, metallurgy, chemical industry, casting, building materials and the like and production departments such as hydropower station construction sites and ports, and various traditional monitoring systems for detecting foreign matters and belt tearing of the belt conveyor in long distance and large traffic at home and abroad are mainly adopted in the traditional method, the labor intensity is high, the problems of omission and the like exist, and the conventional solution often needs a separate software and hardware system and cannot interact with a control system of the belt conveyor.
Disclosure of Invention
In order to solve the problems, the utility model adopts the following technical scheme: a belt conveyor fault alarm system based on a PLC control system, comprising:
the monitoring module comprises a plurality of industrial cameras, sensors, a ranging module, a Hall sensor and a material detector, is arranged on the belt conveyor and is used for collecting the operation data of the belt conveyor under the condition of no load and load,
the sensor comprises speed, vibration, temperature, smoke sensor and pressure sensor, which are used for collecting the working data of the belt and the motor when the belt conveyer works,
the Hall sensor is arranged at the motor of the belt conveyor and used for collecting output power data of the motor;
the control module adopts the control unit of the belt conveyor, and comprises an exchanger and a PLC control unit which are in data interaction with the monitoring module, wherein the PLC control unit comprises a PLC control module, the PLC control module is respectively connected with the display module, the storage module, the scram switch and the alarm module, and the operation parameters of the belt conveyor collected by the monitoring module are utilized to process and output corresponding instructions according to a program installed in the PLC control module.
Preferably, the industrial camera is a18 of the following Hua Li, and the industrial camera is provided with a plurality of industrial cameras and is arranged right above the belt conveyor at equal intervals for acquiring the belt running state of the belt conveyor, and the industrial cameras send data to the monitoring module through the switch.
Preferably, the speed sensor is an encoder rotating speed sensor, is arranged on a driving shaft of a driven wheel of the quantitative feeder and is used for measuring the belt speed of the belt conveyor;
the model of the vibration sensor is D7E-1/D7E-2, and is arranged on a driving device of the belt conveyor and used for measuring vibration data of the motor;
the temperature sensor is infrared non-contact type, the model is BRW600-400B, and is arranged on a frame of the belt conveyor and faces to the driving device, the roller group, the vertical tensioning device, the carrier roller group and the conveyor belt, and is used for measuring the temperature of the driving device, the roller group, the vertical tensioning device, the carrier roller group and the conveyor belt when in load;
the smoke sensor is GS507D in type and is arranged on a rack of the belt conveyor for monitoring fire;
the model of the pressure sensor is BRW800-11, and the pressure sensor is arranged on the carrier roller set and is used for measuring pressure data applied to the carrier roller set by the belt.
Preferably, the type of the ranging module is PDA/PDB, the ranging module is arranged above the conveyor belt of the belt conveyor and is arranged at intervals along two sides, and the ranging module is used for measuring the distance from the conveyor belt to the ranging module and judging whether the conveyor belt deviates or not in cooperation with the industrial camera.
Preferably, the model of the alarm module is LED-1101J, which is used for giving an alarm according to the instruction of the PLC control module.
Compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the industrial camera, the sensor, the ranging module, the Hall sensor and the material detector in the monitoring module are used for collecting the operation data of the driving device, the roller set, the vertical tensioning device, the carrier roller set, the conveyor belt and other key components of the belt conveyor under the condition of no load and load, the collected data are sent to the PLC control module through the switch, the PLC control module processes the data sent by the monitoring module and then sends out corresponding control instructions, so that the failure of the belt conveyor is found in time, and the operation safety of the belt conveyor is ensured.
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Fig. 1 is a schematic diagram of the principles of the present utility model.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present utility model, the present utility model will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present utility model and the descriptions thereof are for illustrating the present utility model only and are not to be construed as limiting the present utility model.
Example 1
The belt conveyor fault alarm system based on the PLC control system as shown in figure 1 comprises:
the monitoring module comprises a plurality of industrial cameras, sensors, a ranging module, a Hall sensor and a material detector, is arranged on the belt conveyor and is used for collecting the operation data of the belt conveyor under the condition of no load and load,
the sensor comprises speed, vibration, temperature, smoke sensor and pressure sensor, which are used for collecting the working data of the belt and the motor when the belt conveyer works,
the Hall sensor is arranged at the motor of the belt conveyor and used for collecting output power data of the motor;
the control module adopts the control unit of the belt conveyor, and comprises an exchanger and a PLC control unit which are in data interaction with the monitoring module, wherein the PLC control unit comprises a PLC control module, the PLC control module is respectively connected with the display module, the storage module, the scram switch and the alarm module, and the operation parameters of the belt conveyor collected by the monitoring module are utilized to process and output corresponding instructions according to a program installed in the PLC control module.
Preferably, the industrial camera is a18 of the following Hua Li, and the industrial camera is provided with a plurality of industrial cameras and is arranged right above the belt conveyor at equal intervals for acquiring the belt running state of the belt conveyor, and the industrial cameras send data to the monitoring module through the switch.
Preferably, the speed sensor is an encoder rotating speed sensor, is arranged on a driving shaft of a driven wheel of the quantitative feeder and is used for measuring the belt speed of the belt conveyor;
the model of the vibration sensor is D7E-1/D7E-2, and is arranged on a driving device of the belt conveyor and used for measuring vibration data of the motor;
the temperature sensor is infrared non-contact type, the model is BRW600-400B, and is arranged on a frame of the belt conveyor and faces to the driving device, the roller group, the vertical tensioning device, the carrier roller group and the conveyor belt, and is used for measuring the temperature of the driving device, the roller group, the vertical tensioning device, the carrier roller group and the conveyor belt when in load;
the smoke sensor is GS507D in type and is arranged on a rack of the belt conveyor for monitoring fire;
the model of the pressure sensor is BRW800-11, and the pressure sensor is arranged on the carrier roller set and is used for measuring pressure data applied to the carrier roller set by the belt.
Preferably, the type of the ranging module is PDA/PDB, the ranging module is arranged above the conveyor belt of the belt conveyor and is arranged at intervals along two sides, and the ranging module is used for measuring the distance from the conveyor belt to the ranging module and judging whether the conveyor belt deviates or not in cooperation with the industrial camera.
Preferably, the model of the alarm module is LED-1101J, which is used for giving an alarm according to the instruction of the PLC control module.
The industrial camera, the sensor, the ranging module, the Hall sensor and the material detector of the monitoring module collect related data such as output power and temperature of a driving device of the belt conveyor, temperature of a roller set, temperature of a vertical tensioning device, temperature and pressure of a carrier roller set, images, temperature, distance and the like of a conveying belt, then the related data are sent to the PLC control module through a switch, operation data of key components of the belt conveyor are displayed on the display module, whether the conveying belt is deviated or not is judged through the cooperation of the pressure sensors of the industrial camera, the ranging module and the sensor, and whether fire disaster occurs or not is judged through the cooperation of the temperature sensor and the smoke sensor data.
The foregoing is merely illustrative of the preferred embodiments of the present utility model and is not to be construed as limiting the scope of the utility model, and it should be noted that variations and modifications could be made by those skilled in the art without departing from the spirit of the utility model, which would fall within the scope of the utility model as defined by the appended claims.
Claims (5)
1. A belt conveyor fault alarm system based on a PLC control system is characterized in that: comprising the following steps:
the monitoring module comprises a plurality of industrial cameras, sensors, a ranging module, a Hall sensor and a material detector, is arranged on the belt conveyor and is used for collecting the operation data of the belt conveyor under the condition of no load and load,
the sensor comprises speed, vibration, temperature, smoke sensor and pressure sensor, which are used for collecting the working data of the belt and the motor when the belt conveyer works,
the Hall sensor is arranged at the motor of the belt conveyor and used for collecting output power data of the motor;
the control module adopts the control unit of the belt conveyor, and comprises an exchanger and a PLC control unit which are in data interaction with the monitoring module, wherein the PLC control unit comprises a PLC control module, the PLC control module is respectively connected with the display module, the storage module, the scram switch and the alarm module, and the operation parameters of the belt conveyor collected by the monitoring module are utilized to process and output corresponding instructions according to a program installed in the PLC control module.
2. The belt conveyor malfunction alerting system based on a PLC control system according to claim 1, wherein: the industrial camera is A18 of the forward direction Hua Li, is provided with a plurality of equidistant intervals and is arranged right above the belt conveyor and used for collecting the belt running state of the belt conveyor, and data are sent to the monitoring module through the switch.
3. The belt conveyor malfunction alerting system based on the PLC control system according to claim 2, wherein: the speed sensor is an encoder rotating speed sensor, is arranged on a driving shaft of a driven wheel of the quantitative feeder and is used for measuring the belt speed of the belt conveyor;
the model of the vibration sensor is D7E-1/D7E-2, and is arranged on a driving device of the belt conveyor and used for measuring vibration data of the motor;
the temperature sensor is infrared non-contact type, the model is BRW600-400B, and is arranged on a frame of the belt conveyor and faces to the driving device, the roller group, the vertical tensioning device, the carrier roller group and the conveyor belt, and is used for measuring the temperature of the driving device, the roller group, the vertical tensioning device, the carrier roller group and the conveyor belt when in load;
the smoke sensor is GS507D in type and is arranged on a rack of the belt conveyor for monitoring fire;
the model of the pressure sensor is BRW800-11, and the pressure sensor is arranged on the carrier roller set and is used for measuring pressure data applied to the carrier roller set by the belt.
4. The belt conveyor malfunction alerting system based on a PLC control system according to claim 3, wherein: the distance measuring module is PDA/PDB, is arranged above the conveyor belt of the belt conveyor and is arranged at intervals along two sides, and is used for measuring the distance from the conveyor belt to the distance measuring module and judging whether the conveyor belt deviates or not in cooperation with the industrial camera.
5. The belt conveyor fault alarm system based on a PLC control system according to claim 4, wherein: the model of the alarm module is LED-1101J, and the alarm module is used for giving an alarm according to the instruction of the PLC control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223593000.6U CN219173443U (en) | 2022-12-29 | 2022-12-29 | Belt conveyor fault alarm system based on PLC control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223593000.6U CN219173443U (en) | 2022-12-29 | 2022-12-29 | Belt conveyor fault alarm system based on PLC control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219173443U true CN219173443U (en) | 2023-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223593000.6U Active CN219173443U (en) | 2022-12-29 | 2022-12-29 | Belt conveyor fault alarm system based on PLC control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219173443U (en) |
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2022
- 2022-12-29 CN CN202223593000.6U patent/CN219173443U/en active Active
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