CN209427629U - A kind of embedded scraper transporter real-time monitoring system - Google Patents
A kind of embedded scraper transporter real-time monitoring system Download PDFInfo
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- CN209427629U CN209427629U CN201822135003.2U CN201822135003U CN209427629U CN 209427629 U CN209427629 U CN 209427629U CN 201822135003 U CN201822135003 U CN 201822135003U CN 209427629 U CN209427629 U CN 209427629U
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- embedded scraper
- scraper transporter
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Abstract
A kind of embedded scraper transporter real-time monitoring system, including PLC controller and difference proximity sensor connected to it, the first temperature sensor, second temperature sensor, speed probe, industrial personal computer is connect with PLC controller, proximity sensor is set to embedded scraper transporter discharge port, speed probe is set at embedded scraper transporter tail bearing, first temperature sensor is set at embedded scraper transporter head bearings, and second temperature sensor is set at embedded scraper transporter tail bearing.The utility model is alarmed after embedded scraper transporter discharge port putty by industrial personal computer, damages equipment after avoiding complete machine putty；When speed probe monitors chain of en-masse conveyor bite or intermediate putty, is alarmed by industrial personal computer, shut down in time, avoid accident；At embedded scraper transporter head bearings, at tail bearing when temperature anomaly, alarmed by industrial personal computer.
Description
Technical field
The utility model belongs to conveyer monitoring field, and in particular to a kind of embedded scraper transporter real-time monitoring system.
Background technique
The mineral environment that most of the embedded scraper transporter that existing market client uses uses is more severe, such as high temperature, powder
The occasions such as dirt, toxic and harmful gas.The operation and maintenance of equipment is all manually to check or break down to diagnose or repair again
Based on conventional method.But the embedded scraper transporter at scene once breaks down and cannot repair in time, will affect the entire production line,
It causes entire workshop or production line to stop production and causes heavy economic losses.Currently, lacking real-time to its when embedded scraper transporter operation
The system of monitoring.
Summary of the invention
The purpose of this utility model is to solve the above problems, and provides a kind of embedded scraper transporter real-time monitoring system, to unloading
Material mouth is monitored, and is alarmed after putty, is monitored to chain bite, middle part putty, to chain-drive section bearing temperature, drive end unit axis
It holds temperature to be monitored, is carried out by image monitoring, and monitors embedded scraper transporter conveying capacity for chain-drive section great wheel, drive end unit tail wheel,
When occurring abnormal, shuts down in time, avoid accident and loss.
The technical solution of the utility model is a kind of embedded scraper transporter real-time monitoring system, including PLC controller and point
Proximity sensor not connected to it, the first temperature sensor, second temperature sensor, speed probe, industrial personal computer and PLC are controlled
Device connection processed, proximity sensor are set to embedded scraper transporter discharge port, and speed probe is set to embedded scraper transporter tail portion
At bearing, the first temperature sensor is set at embedded scraper transporter head bearings, and second temperature sensor, which is set to, buries scraper plate
At conveyer tail bearing.
Known DCS (Distributed Control System) scattered control system is housed on industrial personal computer.
Optionally, embedded scraper transporter real-time monitoring system further includes the infrared sensor connecting with PLC controller, red
Outside line sensor is set to embedded scraper transporter discharging epistome.
Optionally, embedded scraper transporter real-time monitoring system further includes the first camera connecting with industrial personal computer, and first takes the photograph
As head is set at the great wheel of embedded scraper transporter head, it is directed at embedded scraper transporter head great wheel.
Optionally, embedded scraper transporter real-time monitoring system further includes the second camera connecting with industrial personal computer, and second takes the photograph
As head is set at the tail wheel of embedded scraper transporter tail portion, it is directed at embedded scraper transporter tail portion tail wheel.
Optionally, embedded scraper transporter real-time monitoring system further includes the server connecting with industrial personal computer, and server is group
State server is equipped with known DCS (Distributed Control System) scattered control system on server.
The utility model has the beneficial effects that
1) it is alarmed after discharge port putty by industrial personal computer, damages equipment after avoiding complete machine putty；
2) it when speed probe monitors chain of en-masse conveyor bite or intermediate putty, is alarmed by industrial personal computer, and
When shut down, avoid accident；
3) it is alarmed when temperature anomaly by industrial personal computer at embedded scraper transporter head bearings, at tail bearing；
4) camera is monitored embedded scraper transporter great wheel, tail wheel, flight chain, in order to judge whether to need more
It changes；
5) conveying capacity of infrared sensor monitoring embedded scraper transporter understands convenient for engineer, administrative staff and buries scraper plate
Conveyer practical operating conditions.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is embedded scraper transporter structural schematic diagram.
Specific embodiment
As depicted in figs. 1 and 2, a kind of embedded scraper transporter real-time monitoring system, including PLC controller 1 and respectively with its
The proximity sensor 2 of connection, the first temperature sensor 3, second temperature sensor 4, speed probe 5, infrared sensor 7,
Industrial personal computer 6 is connect with PLC controller 1, and proximity sensor 2 is set to embedded scraper transporter discharge port, and speed probe 5 is set to
At embedded scraper transporter tail bearing, the first temperature sensor 3 is set at embedded scraper transporter head bearings, and second temperature passes
Sensor 4 is set at embedded scraper transporter tail bearing.First camera 8, second camera 9 are connect with industrial personal computer 6 respectively；Clothes
Business device 10 is connect with industrial personal computer 6.SIMATIC PCS7 system is housed on industrial personal computer 6, server 10.First camera 8 is set to
At the runner of embedded scraper transporter head, it is directed at chain-drive section great wheel.Second camera 9 is set to embedded scraper transporter tail portion tail wheel
Place is directed at drive end unit tail wheel.
2 model XT130B1FAL2 of proximity sensor；5 model XS218BLPAL2 of speed probe；Infrared ray sensing
7 model 01D100 of device.
1 model SIEMENS S7-300 of PLC controller, PLC controller 1 are equipped with Analog input mModule SM331, approach
Sensor 2, speed probe 5, infrared sensor 7 are connect through Analog input mModule SM331 with PLC controller 1 respectively.
LM-PT100 temperature sensor module is respectively adopted in first temperature sensor 3, second temperature sensor 4.
TP_LINK TL_IPC42A_4 video camera is respectively adopted in first camera 8, second camera 9.
6 model Advantech IPC-610H of industrial personal computer.
10 model DELL T630 of server.
The working principle of the device of above structure: proximity sensor 2 is monitored embedded scraper transporter discharge port, monitoring
To putty, alarmed by industrial personal computer 6；First temperature sensor 3 monitors embedded scraper transporter head bearings temperature, and second temperature passes
Sensor 4 monitors embedded scraper transporter tail bearing temperature, when temperature anomaly, is alarmed by industrial personal computer 6；Speed probe 5 monitors
Chain of en-masse conveyor foreign matter bite or intermediate blocking phenomenon occur passing through work when chain foreign matter bite or intermediate blocking phenomenon
Control machine 6 is alarmed；The conveying capacity of the monitoring embedded scraper transporter of infrared sensor 7；Above-mentioned monitoring information passes through industrial personal computer 6, service
The SIMATIC PCS7 system demonstration run on device 10, when having abnormal conditions, SIMATIC PCS7 system issues alarm signal.The
One camera 8 monitors embedded scraper transporter head great wheel operating condition, and second camera 9 monitors embedded scraper transporter tail portion tail wheel
The image information that operating condition, the first camera 8 and second camera 9 acquire shows fortune by industrial personal computer 6 or server 10
Row maintenance personnel.
Claims (5)
1. a kind of embedded scraper transporter real-time monitoring system, which is characterized in that be connected thereto including PLC controller (1) and respectively
Proximity sensor (2), the first temperature sensor (3), second temperature sensor (4), speed probe (5), industrial personal computer (6) with
PLC controller (1) connection, proximity sensor (2) are set to embedded scraper transporter discharge port, and speed probe (5), which is set to, to be buried
At drag conveyor tail bearing, the first temperature sensor (3) is set at embedded scraper transporter head bearings, and second temperature passes
Sensor (4) is set at embedded scraper transporter tail bearing.
2. embedded scraper transporter real-time monitoring system according to claim 1, which is characterized in that further include being controlled with PLC
The infrared sensor (7) of device (1) connection, infrared sensor (7) are set to embedded scraper transporter discharging epistome.
3. embedded scraper transporter real-time monitoring system according to claim 2, which is characterized in that further include and industrial personal computer
(6) the first camera (8) connected, the first camera (8) are set at the great wheel of embedded scraper transporter head, and it is defeated that scraper plate is buried in alignment
Send chain-drive section great wheel.
4. embedded scraper transporter real-time monitoring system according to claim 3, which is characterized in that further include and industrial personal computer
(6) second camera (9) connected, second camera (9) are set at the tail wheel of embedded scraper transporter tail portion, and it is defeated that scraper plate is buried in alignment
Send drive end unit tail wheel.
5. embedded scraper transporter real-time monitoring system according to any one of claims 1-4, which is characterized in that further include
The server (10) being connect with industrial personal computer (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822135003.2U CN209427629U (en) | 2018-12-19 | 2018-12-19 | A kind of embedded scraper transporter real-time monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822135003.2U CN209427629U (en) | 2018-12-19 | 2018-12-19 | A kind of embedded scraper transporter real-time monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209427629U true CN209427629U (en) | 2019-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822135003.2U Active CN209427629U (en) | 2018-12-19 | 2018-12-19 | A kind of embedded scraper transporter real-time monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114249143A (en) * | 2021-12-21 | 2022-03-29 | 中国电建集团华东勘测设计研究院有限公司 | Method and system for monitoring material blockage at discharge opening |
-
2018
- 2018-12-19 CN CN201822135003.2U patent/CN209427629U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114249143A (en) * | 2021-12-21 | 2022-03-29 | 中国电建集团华东勘测设计研究院有限公司 | Method and system for monitoring material blockage at discharge opening |
| CN114249143B (en) * | 2021-12-21 | 2023-11-10 | 中国电建集团华东勘测设计研究院有限公司 | Discharge port blocking monitoring method and system |
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