CN219171657U - Thermoplastic material forming machine - Google Patents

Thermoplastic material forming machine Download PDF

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Publication number
CN219171657U
CN219171657U CN202222906927.4U CN202222906927U CN219171657U CN 219171657 U CN219171657 U CN 219171657U CN 202222906927 U CN202222906927 U CN 202222906927U CN 219171657 U CN219171657 U CN 219171657U
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Prior art keywords
feeding
bracket
demoulding
forming
top surface
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CN202222906927.4U
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Chinese (zh)
Inventor
张婉
班德芳
王宁
李荣学
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Beijing Xingtiantong Telecommunications Technology Co ltd
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Beijing Xingtiantong Telecommunications Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

A thermoplastic material forming machine comprises a feeding mechanism, a forming mechanism, a feeding mechanism and a demoulding mechanism, wherein the feeding mechanism is arranged at the front end of the forming mechanism, the demoulding mechanism is positioned above the forming mechanism, and the feeding mechanism is arranged at one side of the forming mechanism; the forming mechanism comprises a forming bracket, one side in the forming bracket is provided with a lower die, an upper die core is arranged above the lower die, a heating mechanism is also arranged in the forming bracket, and the heating mechanism is correspondingly arranged with the feeding mechanism; the feeding mechanism comprises a feeding bracket, clamping hands and clamping hand brackets, a plurality of clamping hand brackets are arranged on the top surface of the feeding bracket, one clamping hand is arranged at the front end of each clamping hand bracket, and the clamping hand brackets can move along the left-right direction of the feeding bracket; the demoulding mechanism comprises a connecting plate and a plug, and the connecting plate slides along the front-back direction of the connecting beam; the lower end of the connecting plate surface is provided with a discharge groove, the top is positioned above the discharge groove, and the top is connected with the bottom surface of the connecting beam and can move up and down.

Description

Thermoplastic material forming machine
Technical Field
The utility model relates to the field of machinery, in particular to a thermoplastic material forming machine.
Background
Thermoplastic molding machines, also called thermoplastic molding machines, are machines that suck thermoplastic plastic webs, such as heated plasticized PVC, PE, PP, PET, HIPS, into products, such as advanced packaging decorative boxes, frames, etc., of various shapes. In a general thermoplastic molding machine, a thermoplastic plastic sheet such as PVC or PET, which is softened by heating, is vacuum-molded into various shapes such as a vacuum cover, a vacuum-molded tray, and a bulb by using a vacuum suction force generated by a vacuum pump. However, for some special materials, the thermoplastic needs to be molded by a die stamping mode, for example, modified polypropylene, and for the reason that the material has higher hardness, the molding cannot be performed by vacuum suction, only the die can be selected for molding, and the material generally has larger manufacturing requirement area, and a large amount of labor is required in the molding process, so that the manufacturing cost is high, and the high temperature in the thermoplastic process of the material easily injures staff. Therefore, an automatic special thermoplastic molding machine capable of reducing labor cost is a product required in the market at present.
Disclosure of Invention
In order to solve the problems, the utility model provides the following scheme:
the thermoplastic material forming machine comprises a feeding mechanism, a forming mechanism, a feeding mechanism and a demolding mechanism, wherein the feeding mechanism is arranged at the front end of the forming mechanism, the demolding mechanism is positioned above the forming mechanism, and the feeding mechanism is arranged at one side of the forming mechanism; the feeding mechanism comprises a feeding bracket, and a feeding plate which is used for placing materials and moves along the front-back direction of the feeding bracket is arranged on the top surface of the feeding bracket; the forming mechanism comprises a forming bracket, one side in the forming bracket is provided with a lower die, an upper die core is arranged above the lower die, the lower die comprises die plates which are identical in structure and symmetrically arranged, concave arc surfaces are cut from the top surface to the inner side of the die plates to form grooves, the outer ends of the two die plates are hinged with a die frame, and the top surfaces of the two lower dies are leveled with the top surface of a feeding plate under the normal state; when the bottom of the groove is pressed down, the two templates are rotated and combined, and the two grooves are combined into a circle; the upper mold core is cylindrical, the upper end of the upper mold core is connected with a mold core cylinder through a connecting rod, a connecting beam is arranged on the top surface of the molding bracket, the mold core cylinder is fixed on the connecting beam, and the circle center of a circle formed by combining the mold core and the groove is positioned on the same vertical line and has the same diameter as the circle; a heating mechanism is also arranged in the forming bracket and is correspondingly arranged with the feeding mechanism; the heating mechanism comprises a lower heating plate and an upper heating plate, a heating connecting rod is arranged on the top surface of the upper heating plate, and the heating connecting rod is connected with the top surface of the forming bracket through an air cylinder; the feeding mechanism comprises a feeding bracket, clamping hands and clamping hand brackets, wherein a plurality of clamping hand brackets are arranged on the top surface of the feeding bracket, one clamping hand is arranged at the front end of each clamping hand bracket, and the clamping hand brackets can move along the left-right direction of the feeding bracket; the clamping hands are arranged corresponding to the material height of the feeding mechanism; the demolding mechanism comprises a connecting plate and a plug, wherein the connecting plate is connected with the side wall of the connecting beam and slides along the front-back direction of the connecting beam; the lower extreme that the connecting plate faced up to mold core one side is provided with the blowing groove, the top is located blowing groove top, and the top is connected with the tie-beam bottom surface through the top connecting rod, and can reciprocate.
Further, the top surface of the feeding support is provided with a feeding sliding rail, a feeding sliding block is arranged in the feeding sliding rail, the feeding sliding block is fixed with the bottom surface of the feeding plate, and the feeding sliding block drives the feeding plate to slide along the feeding sliding rail.
Further, a demoulding slide rail is arranged on the side wall of the connecting beam, a demoulding slide block is arranged at the top end of one surface of the connecting plate facing the upper mould core, and the demoulding slide block slides along the demoulding slide rail; the demoulding rack is arranged below the demoulding slide rail, the demoulding gear is arranged on one surface of the connecting plate, which faces the upper mould core, corresponding to the demoulding rack, the demoulding gear is meshed with the demoulding rack, and the demoulding gear is driven to rotate by the demoulding motor.
Further, the top end of the top connecting rod is provided with a connecting sleeve, a screw is arranged behind the connecting sleeve, the connecting sleeve is in threaded connection with the screw, the screw is connected with the output end of the top motor through a bevel gear, and the screw rotates the connecting sleeve to move up and down along the screw so as to drive the top to move up and down.
Further, the front end and the rear end of the top surface of the feeding support are respectively provided with a feeding chute, feeding sliding blocks are arranged in the feeding chute, and the feeding sliding blocks are fixed on the bottom surfaces of the clamping support at the front end and the rear end of the feeding support; the front end of the middle part of the feeding bracket is provided with a feeding gear, the bottom surface of the clamping bracket positioned at the middle position is provided with a feeding rack, the feeding rack is meshed with the feeding gear, the feeding gear is connected with a feeding motor, and the feeding motor drives the feeding gear to rotate so as to drive the clamping bracket to move.
Further, the clamping hand comprises a movable end and a fixed end, wherein the fixed end is fixed at the front end of the clamping hand support, the movable end is connected with an air cylinder, and the movable end is driven by the air cylinder to move up and down.
Further, the fixed end and the movable end are identical in structure and are L-shaped, a space is arranged between the vertical surface of the movable end and the cylinder, and the width of the space is identical to the thickness of the vertical surface of the fixed end.
Further, a demolding separation wheel is arranged on one surface, facing the mold core, of the connecting plate, and the demolding separation wheel is positioned in front of the plug.
Further, heat insulation pad feet are arranged between the upper heating plate and the top surface of the forming support, and between the lower heating plate and the plane of the forming support.
The utility model has the advantages of realizing automatic material feeding, placing, thermoplastic forming and demoulding, along with high efficiency and saving a great deal of manpower.
Drawings
FIG. 1 is a schematic diagram of the structure of the utility model;
FIG. 2 is a schematic diagram of a feeding mechanism;
FIG. 3 is a schematic view of a molding mechanism in a normal state;
FIG. 4 is a schematic view of a forming mechanism when the upper mold core is pressed down;
FIG. 5 is a schematic diagram of a feed mechanism;
FIG. 6 is a schematic view of portion A of FIG. 5;
FIG. 7 is a schematic view of portion B of FIG. 5;
FIG. 8 is a schematic drawing of a demolding mechanism;
FIG. 9 is a schematic diagram of a heating mechanism;
fig. 10 is a partial schematic view of fig. 1.
In the figure: 1. a feeding mechanism; 2. a forming mechanism; 3. a feeding mechanism; 4. forming a bracket; 5. a heating mechanism; 6. a demoulding mechanism; 7. a feeding bracket; 8. a loading plate; 9. a feeding slide rail; 10. a feeding slide block; 11. a template; 12. a mould frame; 13. a groove; 14. an upper mold core; 15. a feeding bracket; 16. a grip bracket; 17. a feeding slide block; 18. a feeding chute; 19. a clamping hand; 20. a feed gear; 21. a feeding rack; 22. a feeding motor; 23. a moving end; 24. a fixed end; 25. a connecting beam; 26. a connecting plate; 27. demoulding slide rail; 28. demolding sliding blocks; 29. demolding the rack; 30. demolding gears; 31. a demoulding motor; 32. a screw; 33. a plug motor; 34. a demolding separating wheel; 35. a discharge groove; 36. a plug; 37. a top connecting rod; 38. an upper heating plate; 39. a lower heating plate; 40. and a heat insulation foot pad.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.
Example 1: as shown in figures 1-10 of the drawings,
the thermoplastic material forming machine comprises a feeding mechanism 1, a forming mechanism 2, a feeding mechanism 3 and a demoulding mechanism 6, wherein the feeding mechanism 1 is arranged at the front end of the forming mechanism 2, the demoulding mechanism 3 is positioned above the forming mechanism 2, and the feeding mechanism 3 is arranged at one side of the forming mechanism 2; the feeding mechanism 1 comprises a feeding bracket 7, wherein a feeding plate 8 which is used for placing materials and moves along the front-back direction of the feeding bracket 7 is arranged on the top surface of the feeding bracket 7; the forming mechanism 2 comprises a forming support 4, a lower die is arranged on one side in the forming support 4, an upper die core 14 is arranged above the lower die, the lower die comprises die plates 11 which are identical in structure and are symmetrically arranged, concave arc surfaces of the die plates 11 are cut from the top surface to the inner side to form grooves 13, the outer ends of the two die plates 11 are hinged with a die frame 12, and the top surfaces of the two lower dies are leveled with the top surface of a feeding plate 8 in a normal state; when the bottom of the groove 13 is pressed down, the two templates 12 are rotated and combined, and the two grooves 13 are combined into a circle; the upper mold core 14 is cylindrical, the upper end of the upper mold core is connected with a mold core cylinder through a connecting rod, the top surface of the molding bracket 4 is provided with a connecting beam 25, the mold core cylinder is fixed on the connecting beam 25, and the circle center of a circle formed by combining the upper mold core 14 and the groove 13 is positioned on the same vertical line and has the same diameter as the circle; a heating mechanism 5 is also arranged in the forming bracket 4, and the heating mechanism 5 is arranged corresponding to the feeding mechanism 1; the heating mechanism 5 comprises a lower heating plate 39 and an upper heating plate 38, wherein a heating connecting rod is arranged on the top surface of the upper heating plate 38 and is connected with the top surface of the forming bracket 4 through an air cylinder; the feeding mechanism 3 comprises a feeding bracket 15, clamping hands and clamping hand brackets 16, wherein a plurality of clamping hand brackets 16 are arranged on the top surface of the feeding bracket 15, one clamping hand is arranged at the front end of each clamping hand bracket 16, and the clamping hand brackets 16 can move along the left and right directions of the feeding bracket 15; the clamping hands are arranged corresponding to the material height of the feeding mechanism 1; the demoulding mechanism 6 comprises a connecting plate 26 and a plug 36, wherein the connecting plate 26 is connected with the side wall of the connecting beam 25 and slides along the front and back directions of the connecting beam 25; the lower extreme that the connecting plate 26 faced upward mold core 14 one side is provided with the blowing groove 35, the top 36 is located blowing groove 35 top, and the top 35 passes through the top connecting rod and is connected with the tie-beam 25 bottom surface, and can reciprocate.
Further, a feeding slide rail 9 is arranged on the top surface of the feeding support 7, a feeding slide block 10 is arranged in the feeding slide rail 9, the feeding slide block 10 is fixed with the bottom surface of the feeding plate 8, and the feeding slide block 10 drives the feeding plate 8 to slide along the feeding slide rail 9.
Further, a demolding slide rail 27 is arranged on the side wall of the connecting beam 25, a demolding slide block 28 is arranged at the top end of one surface of the connecting plate 26 facing the upper mold core 14, and the demolding slide block 28 slides along the demolding slide rail 27; the demoulding rack 29 is arranged below the demoulding slide rail 27, the demoulding gear 30 is arranged on one surface of the connecting plate 26 facing the upper mould core 14 and corresponds to the demoulding rack 29, the demoulding gear 30 is meshed with the demoulding rack 29, and the demoulding gear 30 is driven to rotate by the demoulding motor 31.
Further, a connecting sleeve is arranged at the top end of the top connecting rod, a screw is arranged at the rear of the connecting sleeve, the connecting sleeve is in threaded connection with the screw, the screw is connected with the output end of the top motor through a bevel gear, and the screw rotates the connecting sleeve to move up and down along the screw so as to drive the top 36 to move up and down.
Further, the front end and the rear end of the top surface of the feeding bracket 15 are respectively provided with a feeding chute 18, a feeding sliding block 17 is arranged in the feeding chute 18, and the feeding sliding block 17 is fixed on the surfaces of the clamping bracket bottoms 16 positioned at the front end and the rear end of the feeding bracket 15; the front end of the middle part of the feeding bracket 15 is provided with a feeding gear 20, the bottom surface of the clamping bracket 16 positioned at the middle position is provided with a feeding rack 21, the feeding rack 21 is meshed with the feeding gear 20, the feeding gear 20 is connected with a feeding motor 22, and the feeding motor 22 drives the feeding gear 20 to rotate so as to drive the clamping bracket 16 to move.
Further, the clamping hand comprises a movable end 23 and a fixed end 24, wherein the fixed end 24 is fixed at the front end of the clamping hand support 16, the movable end 23 is connected with an air cylinder, and the movable end is driven by the air cylinder to move up and down.
Further, the fixed end 24 and the movable end 23 have the same structure and are all L-shaped, and a space is formed between the vertical surface of the movable end 23 and the cylinder, and the width of the space is the same as the thickness of the vertical surface of the fixed end 24.
Further, the side of the connecting plate 26 facing the upper surface of the mold core 14 is also provided with a demolding and separating wheel 34, and the demolding and separating wheel 34 is positioned in front of the ejection head 36.
Further, heat insulation pad feet 40 are arranged between the upper heating plate 38 and the top surface of the molding bracket 4, and between the lower heating plate 39 and the plane of the molding bracket.
When the utility model is used, firstly, materials are laid on the surface of a feeding plate 8, the feeding plate 8 is driven by a motor to move towards the direction of a forming support 4, when the materials move to the front end of the forming support 4, workers pull out the materials and put the materials on a lower heating plate 39 in a heating mechanism 5, then the upper heating plate 38 is pressed down, the upper heating plate 39 and the lower heating plate 38 heat the materials at the same time until the materials are softened, the upper heating plate 38 is lifted after softening, a feeding device 3 is started, a clamping support 16 moves towards the direction of the materials, the clamping clamps clamp the edges of the materials, then the clamping support 16 returns to bring the materials above a lower die in the forming mechanism 2, when the materials are in place above the lower die, a forming cylinder drives an upper die core 14 to press down, the upper die core 14 presses the materials into a groove 13 of the lower die together, the upper part of the lower die is close towards the middle, the materials are positioned in a circular space formed by the upper die core 14 and the groove 13, the upper mold core 14 is kept for a period of time, then the material is shaped, the upper mold core 14 is lifted to enable the upper mold core 14 to leave the lower mold, at the moment, the material is curled and sleeved outside the upper mold core 14, in the lifting process of the upper mold core 14, the demoulding mechanism 6 is started, the demoulding motor 31 drives the connecting plate 26 to move the material discharging groove 35 to the lower side of the material, at the moment, the upper mold core 14 stops lifting, the top 36 moves downwards to enter the material through an opening left at the upper end after the material is curled and continuously presses downwards to enable the material to be separated from the upper mold core 14 and sleeved outside the top 36, at the moment, the top 36 is lifted, when the position of the demoulding separation wheel 34 is reached, the material is blocked by the demoulding separation wheel 34, the material is continuously lifted up from the top 36 to be separated from the material discharging groove 35 which falls below, at the moment, and the material which falls off is taken out from the material discharging groove 35 by a worker, so that thermoplastic forming work of the material is completed is thermoplastic forming is achieved.
The utility model realizes automatic feeding, thermoplastic molding and demolding of materials, has high efficiency, can finish molding work of large-size thermoplastic materials only by manually finishing the material placing and taking work on the heating mechanism, and saves a great deal of manpower.
Finally, it should be noted that the above list is only specific embodiments of the present utility model. Obviously, the utility model is not limited to the above embodiments, but many variations are possible. All modifications directly derived or suggested to one skilled in the art from the present disclosure should be considered as being within the scope of the present utility model.

Claims (9)

1. The utility model provides a thermoplastic material make-up machine, includes feed mechanism, forming mechanism, feeding mechanism and demoulding mechanism, its characterized in that: the feeding mechanism is arranged at the front end of the forming mechanism, the demoulding mechanism is arranged above the forming mechanism, and the feeding mechanism is arranged at one side of the forming mechanism; the feeding mechanism comprises a feeding bracket, and a feeding plate which is used for placing materials and moves along the front-back direction of the feeding bracket is arranged on the top surface of the feeding bracket; the forming mechanism comprises a forming bracket, one side in the forming bracket is provided with a lower die, an upper die core is arranged above the lower die, the lower die comprises die plates which are identical in structure and symmetrically arranged, concave arc surfaces are cut from the top surface to the inner side of the die plates to form grooves, the outer ends of the two die plates are hinged with a die frame, and the top surfaces of the two lower dies are leveled with the top surface of a feeding plate under the normal state; when the bottom of the groove is pressed down, the two templates are rotated and combined, and the two grooves are combined into a circle; the upper mold core is cylindrical, the upper end of the upper mold core is connected with a mold core cylinder through a connecting rod, a connecting beam is arranged on the top surface of the molding bracket, the mold core cylinder is fixed on the connecting beam, and the circle center of a circle formed by combining the mold core and the groove is positioned on the same vertical line and has the same diameter as the circle; a heating mechanism is also arranged in the forming bracket and is correspondingly arranged with the feeding mechanism; the heating mechanism comprises a lower heating plate and an upper heating plate, a heating connecting rod is arranged on the top surface of the upper heating plate, and the heating connecting rod is connected with the top surface of the forming bracket through an air cylinder; the feeding mechanism comprises a feeding bracket, clamping hands and clamping hand brackets, wherein a plurality of clamping hand brackets are arranged on the top surface of the feeding bracket, one clamping hand is arranged at the front end of each clamping hand bracket, and the clamping hand brackets can move along the left-right direction of the feeding bracket; the clamping hands are arranged corresponding to the material height of the feeding mechanism; the demolding mechanism comprises a connecting plate and a plug, wherein the connecting plate is connected with the side wall of the connecting beam and slides along the front-back direction of the connecting beam; the lower extreme that the connecting plate faced up to mold core one side is provided with the blowing groove, the top is located blowing groove top, and the top is connected with the tie-beam bottom surface through the top connecting rod, and can reciprocate.
2. A thermoplastic molding machine as set forth in claim 1 wherein: the feeding support top surface is provided with the material loading slide rail, sets up the material loading slider in the material loading slide rail, and the material loading slider is fixed with the loading board bottom surface, and the material loading slider drives the loading board and slides along the material loading slide rail.
3. A thermoplastic molding machine as set forth in claim 1 wherein: the side wall of the connecting beam is provided with a demoulding slide rail, the top end of one surface of the connecting plate facing the upper mould core is provided with a demoulding slide block, and the demoulding slide block slides along the demoulding slide rail; the demoulding rack is arranged below the demoulding slide rail, the demoulding gear is arranged on one surface of the connecting plate, which faces the upper mould core, corresponding to the demoulding rack, the demoulding gear is meshed with the demoulding rack, and the demoulding gear is driven to rotate by the demoulding motor.
4. A thermoplastic molding machine as set forth in claim 1 wherein: the top of the top connecting rod is provided with a connecting sleeve, a screw is arranged behind the connecting sleeve, the connecting sleeve is in threaded connection with the screw, the screw is connected with the output end of the top motor through a bevel gear, and the screw rotates the connecting sleeve to move up and down along the screw so as to drive the top to move up and down.
5. A thermoplastic molding machine as set forth in claim 1 wherein: the front end and the rear end of the top surface of the feeding support are respectively provided with a feeding chute, feeding sliding blocks are arranged in the feeding chute, and the feeding sliding blocks are fixed on the bottom surfaces of the clamping hand supports positioned at the front end and the rear end of the feeding support; the front end of the middle part of the feeding bracket is provided with a feeding gear, the bottom surface of the clamping bracket positioned at the middle position is provided with a feeding rack, the feeding rack is meshed with the feeding gear, the feeding gear is connected with a feeding motor, and the feeding motor drives the feeding gear to rotate so as to drive the clamping bracket to move.
6. A thermoplastic molding machine as set forth in claim 1 wherein: the clamping hand comprises a movable end and a fixed end, wherein the fixed end is fixed at the front end of the clamping hand support, the movable end is connected with an air cylinder, and the movable end is driven by the air cylinder to move up and down.
7. A thermoplastic molding machine as defined in claim 6 wherein: the fixed end and the movable end are identical in structure and are L-shaped, a space is arranged between the vertical surface of the movable end and the cylinder, and the width of the space is identical to the thickness of the vertical surface of the fixed end.
8. A thermoplastic molding machine as set forth in claim 1 wherein: the surface of the connecting plate facing the upper die core is also provided with a demolding separation wheel, and the demolding separation wheel is positioned in front of the top.
9. A thermoplastic molding machine as set forth in claim 1 wherein: and heat insulation pad feet are arranged between the upper heating plate and the top surface of the forming support and between the lower heating plate and the plane of the forming support.
CN202222906927.4U 2022-11-02 2022-11-02 Thermoplastic material forming machine Active CN219171657U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222906927.4U CN219171657U (en) 2022-11-02 2022-11-02 Thermoplastic material forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222906927.4U CN219171657U (en) 2022-11-02 2022-11-02 Thermoplastic material forming machine

Publications (1)

Publication Number Publication Date
CN219171657U true CN219171657U (en) 2023-06-13

Family

ID=86664461

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222906927.4U Active CN219171657U (en) 2022-11-02 2022-11-02 Thermoplastic material forming machine

Country Status (1)

Country Link
CN (1) CN219171657U (en)

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