CN116945551A - Full-automatic plastic suction forming production line and plastic suction process thereof - Google Patents
Full-automatic plastic suction forming production line and plastic suction process thereof Download PDFInfo
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- CN116945551A CN116945551A CN202310942018.2A CN202310942018A CN116945551A CN 116945551 A CN116945551 A CN 116945551A CN 202310942018 A CN202310942018 A CN 202310942018A CN 116945551 A CN116945551 A CN 116945551A
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- side wall
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- 239000004033 plastic Substances 0.000 title claims abstract description 64
- 229920003023 plastic Polymers 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 134
- 238000010438 heat treatment Methods 0.000 claims abstract description 66
- 230000000694 effects Effects 0.000 claims abstract description 17
- 238000001125 extrusion Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 26
- 238000000465 moulding Methods 0.000 claims description 17
- 238000010030 laminating Methods 0.000 claims description 9
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000001739 rebound effect Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 210000004209 hair Anatomy 0.000 abstract description 3
- 238000010104 thermoplastic forming Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 239000002985 plastic film Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
- B29C33/305—Mounting of moulds or mould support plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/266—Auxiliary operations after the thermoforming operation
- B29C51/268—Cutting, rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/421—Heating or cooling of preforms, specially adapted for thermoforming
- B29C51/424—Heating or cooling of preforms, specially adapted for thermoforming using a heated fluid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention discloses a full-automatic plastic suction forming production line and a plastic suction process thereof, and relates to the field of thermoplastic forming. When needs carry out the plastic uptake to the material, the material gets into and places between roller and the riser, can make the brush hair on the fortune material roller clear up the material, when getting into in the heating cabinet, heat softening to the material, the inside fan of heating cabinet is bloied to the material surface simultaneously, under the effect of wind power, can make the heating more even, increase the cleaning effect of device to the material, the plastic uptake shaping quality has been guaranteed, utilize the cylinder to drive the supporting seat and descend, can make the extrusion of bed die and last mould plastics the material, the suction plate is laminated to last mould through compression spring, utilize the effect of vacuum machine, thereby accelerate product shaping rate, at the plastic uptake end, make compression spring rebound, carry out the drawing of patterns to the material, thereby improve work efficiency.
Description
Technical Field
The invention relates to the field of thermoplastic molding, in particular to a full-automatic plastic sucking molding production line and a plastic sucking process thereof.
Background
The molding process mainly utilizes vacuum suction generated by a vacuum pump to enable thermoplastic plastic sheets such as PVC, PET, PETG, APTT, PP, PE, PS and the like which are heated and softened to be subjected to vacuum molding into vacuum covers with various shapes or attached to the surfaces of products with various shapes. The plastic suction molding is widely applied to various technological occasions of automobile manufacture, electronics, food, cosmetics, hardware, toys and the like which need packaging. The plastic suction is divided into thin plastic suction and thick plastic suction according to the thickness of the sheet, and the plastic suction molding technology, namely the plastic sheet (plate) material thermoforming processing technology, is one of the plastic secondary processing industry technologies. The plastic material is different from one-time processing technology such as injection molding, extrusion and the like, and is not formed by heating molding or continuous molding with the same section through a die; instead of machining by using a machine tool, a cutter and other mechanical means, a part of plastic materials are cut off to obtain the required shape and size, and the plastic sheet (plate) is heated, and the sheet (plate) is deformed by using a die, vacuum or pressure to achieve the required shape and size, and matched working procedures are assisted to achieve the application purpose;
the existing plastic uptake machine has low production efficiency in the production process in the actual production process, because the film raw materials are smooth before being processed, grooves with various shapes are formed after being processed, the processed film is not suitable for being stored in a rolling mode, workers divide the processed film by fixed length at one side of a drawing mechanism of a plastic uptake finished product, then the processed film is stored in a vertical superposition mode, more labor is needed to be input in the production mode, the labor cost is increased, the whole production efficiency is limited by the efficiency of manual division, dust on materials is easy to influence the suction molding, the thickness of the product is uneven, the degree of automation is low, the feeding and the discharging are all needed to be realized manually, and the model of the produced product is single.
Disclosure of Invention
In order to solve the technical problems, the invention provides a full-automatic plastic uptake forming production line, which comprises a frame, wherein a material loading frame is arranged on the side wall of the frame, a vertical plate is fixedly connected to the top of the material loading frame, a placement roller is arranged between the two vertical plates, two ends of the placement roller respectively penetrate through the side walls of the two side vertical plates and extend to the outer side, a bottom plate is fixedly connected to the side wall of the frame, and the full-automatic plastic uptake forming production line further comprises:
the feeding mechanism comprises a material conveying frame fixedly connected to the top of the frame, a roller is arranged on the side wall of the material conveying frame, two ends of the roller are fixedly connected to the side wall of the material conveying frame in a bonding mode, a material conveying roller is fixedly connected to the side wall of the material conveying frame, bristles are arranged on the side wall of the material conveying roller, and the top of each bristle is connected with the side wall of the roller in a bonding mode;
the heating mechanism comprises a heating box fixedly connected to the side wall of the upper material rack, a heating plate is fixedly connected to the inner side wall of the heating box, a heating rod is arranged on the inner side wall of the heating box, and two sides of the heating rod are fixedly connected with the inner side wall of the heating box;
the plastic sucking mechanism comprises a fixed plate fixedly connected to the outer wall of the top of the bottom plate, a fixed column is fixedly connected to the outer wall of the top of the fixed plate, a lower die is arranged at one end of the fixed column, and one end of the fixed column is far away from the bottom fixedly connected with the fixed plate and the lower die.
The material collecting and cutting mechanism comprises a breaking frame fixedly connected to the top of the frame, a groove is formed in the side wall of the breaking frame, a hydraulic push rod is fixedly connected to the bottom of the breaking frame, a connecting column is fixedly connected to the top of the hydraulic push rod, a cutting knife is fixedly arranged at the top of the connecting column, and the side wall of the cutting knife is in fit connection with the inner side wall of the breaking frame.
Further, the plastic uptake mechanism includes the connecting rod of fixed connection on the bottom plate, the one end of connecting rod is provided with the connecting plate, the top of bottom plate and the bottom outer wall fixed connection of connecting plate are kept away from to the one end of connecting rod, the bottom lateral wall fixedly connected with cylinder of connecting plate, the bottom fixedly connected with supporting seat of cylinder, the top fixedly connected with vacuum machine of supporting seat, the bottom fixedly connected with suction plate of supporting seat, the output of vacuum machine runs through the inner wall fixed connection of supporting seat and suction plate.
Further, demoulding mechanism is provided with in the bottom of supporting seat, demoulding mechanism includes the pressure spring of fixed connection on supporting seat bottom outer wall, the one end fixedly connected with spout of pressure spring, the top outer wall fixed connection of supporting seat and spout is kept away from to pressure spring's one end, the inside outer wall laminating of spout is connected with the mould, the inside suction orifice of having seted up of mould.
Further, the heating mechanism further comprises a fixed frame fixedly connected to the top of the heating box, the side wall of the fixed frame penetrates through the outer wall of the top of the heating box to be connected in a fitting mode, a fan is connected to the bottom center shaft of the fixed frame in a fitting mode, the material collecting and cutting mechanism further comprises a connecting shaft fixedly connected to the side wall of the connecting column, a bearing plate is connected to the side wall of the connecting shaft in a fitting mode, and one end of the connecting shaft penetrates through the bearing plate and is fixedly connected with the side wall of the connecting column.
Further, the lateral wall of accepting the board sets up canceling release mechanical system, canceling release mechanical system includes the layer board of fixed connection on accepting board one end, the one end of accepting the board is kept away from spliced pole and the lateral wall fixed connection of layer board, the top fixedly connected with extension spring of layer board, the top fixedly connected with stripper plate of extension spring, the bottom fixed connection of layer board and stripper plate is kept away from to the one end of extension spring.
Further, be provided with traction mechanism on the frame lateral wall, traction mechanism is including laminating the drive roller of connection on the frame lateral wall, the one end of drive roller is provided with the rotating machine, the output of rotating machine runs through the lateral wall of frame and the one end fixed connection of drive roller, the lateral wall laminating of drive roller is connected with the conveyer belt.
The plastic sucking process comprises the following steps:
s1, when the plastic sucking is required, a worker can put the material on the vertical plate, the material enters between the placement roller and the vertical plate, brush hairs on the material conveying roller can clean the material, the cleaning effect on the material is improved, when the material enters the heating box, the heating plate and the heating rod can thermoplastic the material, the material is heated and softened, meanwhile, a fan in the heating box blows air to the surface of the material, the cleaning effect of the device on the material is further improved, under the action of wind force, the heating is more uniform, and the plastic sucking molding quality is ensured;
s2: the cylinder is utilized to drive the supporting seat to descend, the supporting seat is utilized to drive the upper die to attach the material, the extrusion of the lower die and the upper die can be used for shaping the material, the sheet forming quality is high, meanwhile, when the lower die and the upper die are extruded to a certain extent, the suction plate is used for attaching the upper die through the pressure spring, the material is subjected to plastic suction deformation by utilizing the effect of the vacuum machine, so that the product forming rate is accelerated, the pressure spring is made to rebound when the plastic suction is finished, and the material is demoulded under the rebound effect, so that the working efficiency is improved;
s3, clamping the upper die on the surface of the upper chute, so that the upper die is detachably connected to the chute, and different upper dies can be conveniently replaced, so that the production requirement can be met, and the upper die is widely used according to different production requirements;
and S4, the hydraulic push rod drives the bearing plate to move, so that the extrusion plate can descend, the material is extruded, the material can be fixed, the cutting is accurate, when the cutting is finished, the hydraulic push rod pushes the connecting column, the connecting column pushes the bearing plate, the extrusion plate is lifted, the cut material falls onto the conveying belt, the driving roller is driven by the rotating machine to rotate, the conveying belt conveys the material, an automatic discharging mode is adopted, manpower is saved, and the processing efficiency is improved.
Compared with the prior art, the invention has the beneficial effects that:
(1) This full-automatic plastic uptake shaping production line, when needs carry out the plastic uptake to the material, the staff can put into the riser on the material, the material gets into place between roller and the riser, can make the brush hair on the fortune material roller clear up the material, increased the clearance effect to the material, in getting into the heating cabinet, can make hot plate and heating rod thermoplastic the material, heat the softening to the material, the fan of heating cabinet inside is bloied to the material surface simultaneously, further increase the clearance effect of device to the material, under the effect of wind power, can make the heating more even, plastic uptake shaping quality has been guaranteed.
This full-automatic plastic uptake shaping production line utilizes the cylinder to drive the supporting seat and descends, utilizes the supporting seat to drive the mould and laminate the material, can make the extrusion of bed die and last mould the material moulding, and sheet material shaping quality is high, at the extrusion to a certain extent simultaneously, and the suction plate laminates the mould on through compression spring, utilizes the effect of vacuum machine, carries out plastic uptake deformation to the material to accelerate product shaping rate, at the plastic uptake end, makes compression spring rebound, under the effect of resilience, carries out the drawing of patterns to the material, thereby improves work efficiency.
The full-automatic plastic sucking molding production line clamps the upper die on the surface of the upper chute, so that the upper die is detachably connected to the chute, and different upper dies are convenient to replace, so that the production requirement is met, and the full-automatic plastic sucking molding production line is widely used according to different production requirements.
This full-automatic plastic uptake shaping production line, hydraulic push rod drives and holds the board and remove, can make the stripper plate descend, thereby extrude the material, can make the material fixed, thereby make the cutting accurate, when the cutting is finished, hydraulic push rod promotes the spliced pole, make the spliced pole promote to accept the board, make the stripper plate rise, thereby make the material that cuts fall on the conveyer belt, the rotating machine drives the drive roller and rotates, thereby make the conveyer belt transport the material, automatic ejection of compact mode has saved the manpower, machining efficiency has been improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic side view of the overall structure of the present invention;
FIG. 3 is a cross-sectional view of the heating cabinet structure of the present invention;
FIG. 4 is an enlarged view of the upper die structure of the present invention;
FIG. 5 is a schematic view of a cutter according to the present invention;
FIG. 6 is a schematic view of the overall structure of the driving roller of the present invention;
FIG. 7 is a cross-sectional view of the vacuum machine of the present invention;
FIG. 8 is a schematic side view of the overall structure of the present invention;
fig. 9 is an overall flow chart of the inventive suction molding process.
In the figure: 1. a frame; 101. a feeding frame; 102. a vertical plate; 103. placing a roller; 104. a bottom plate; 2. a feeding mechanism; 201. a material conveying frame; 202. a roller; 203. a material conveying roller; 204. brushing; 3. a heating mechanism; 301. a heating box; 302. a heating plate; 303. a heating rod; 304. a fixed frame; 305. a fan; 4. a plastic sucking mechanism; 401. a fixing plate; 402. fixing the column; 403. a lower die; 404. a connecting rod; 405. a connecting plate; 406. a cylinder; 407. a support base; 408. a vacuum machine; 409. a suction plate; 5. a material receiving and cutting mechanism; 501. a breaking frame; 502. a hydraulic push rod; 503. a connecting column; 504. a cutting knife; 505. a connecting shaft; 506. a receiving plate; 6. a demoulding mechanism; 601. a pressure spring; 602. a chute; 603. an upper die; 604. a suction hole; 7. a reset mechanism; 701. a supporting plate; 702. a tension spring; 703. an extrusion plate; 8. a traction mechanism; 801. a driving roller; 802. a rotating machine; 803. a conveyor belt.
Description of the embodiments
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Examples
Referring to fig. 1-5, the invention discloses a full-automatic plastic-sucking molding production line, which comprises a frame 1, wherein a material loading frame 101 is arranged on the side wall of the frame 1, the purpose of the arrangement is to be convenient for fixing the material loading frame 101, a vertical plate 102 is fixedly connected to the top of the material loading frame 101, the purpose of the arrangement is to be convenient for fixing the vertical plate 102, a placement roller 103 is arranged between the two vertical plates 102, two ends of the placement roller 103 respectively penetrate through the side walls of the two vertical plates 102 and extend to the outer side, the purpose of the arrangement is to be convenient for rotating the placement roller 103, a bottom plate 104 is fixedly connected to the side wall of the frame 1, the purpose of the arrangement is to be convenient for fixing the bottom plate 104, and the full-automatic plastic-sucking molding production line further comprises: the feeding mechanism 2 comprises a material conveying frame 201 fixedly connected to the top of the frame 1, the purpose of the arrangement is to facilitate auxiliary material conveying, a roller 202 is arranged on the side wall of the material conveying frame 201, two ends of the roller 202 are fixedly connected to the side wall of the material conveying frame 201 in a fitting manner, the purpose of the arrangement is to facilitate material conveying, a material conveying roller 203 is fixedly connected to the side wall of the material conveying frame 201, bristles 204 are arranged on the side wall of the material conveying roller 203, and the top of each bristle 204 is in fitting connection with the side wall of the roller 202;
the heating mechanism 3, the heating mechanism 3 comprises a heating box 301 fixedly connected to the side wall of the upper material frame 101, the purpose of the arrangement is to facilitate the fixation of the heating box 301, a heating plate 302 is fixedly connected to the inner side wall of the heating box 301, the purpose of the arrangement is to facilitate the fixation of the heating plate 302, a heating rod 303 is arranged on the inner side wall of the heating box 301, and two sides of the heating rod 303 are fixedly connected with the inner side wall of the heating box 301, and the purpose of the arrangement is to facilitate the heating of materials;
the plastic sucking mechanism 4, the plastic sucking mechanism 4 includes fixed plate 401 fixedly connected on the top outer wall of bottom plate 104, fixedly connected with fixed column 402 on the top outer wall of fixed plate 401, and the purpose of setting like this is in order to be convenient for fix fixed column 402, and the one end of fixed column 402 is provided with bed die 403, and fixed plate 401 and the bottom fixed connection of bed die 403 are kept away from to the one end of fixed column 402, and the purpose of setting like this is in order to be convenient for carry out spacingly to bed die 403.
The material receiving and cutting mechanism 5, the material receiving and cutting mechanism 5 comprises a breaking frame 501 fixedly connected to the top of the frame 1, the purpose of the arrangement is to facilitate the fixation of the breaking frame 501, the side wall of the breaking frame 501 is provided with a groove, the bottom of the breaking frame 501 is fixedly connected with a hydraulic push rod 502, the top of the hydraulic push rod 502 is fixedly connected with a connecting column 503, the purpose of the arrangement is to facilitate the fixation of the connecting column 503, the top of the connecting column 503 is fixedly provided with a cutting knife 504, and the side wall of the cutting knife 504 is in fit connection with the inner side wall of the breaking frame 501, so the purpose of the arrangement is to facilitate the cutting of materials.
The plastic uptake mechanism 4 includes the connecting rod 404 of fixed connection on the bottom plate 104, the purpose of setting like this is in order to be convenient for fix connecting rod 404, the one end of connecting rod 404 is provided with connecting plate 405, the top of bottom plate 104 is kept away from to one end of connecting rod 404 and the bottom outer wall fixed connection of connecting plate 405, the bottom lateral wall fixedly connected with cylinder 406 of connecting plate 405, the purpose of setting like this is in order to be convenient for fix cylinder 406, the bottom fixedly connected with supporting seat 407 of cylinder 406, the purpose of setting like this is in order to be convenient for remove, the top fixedly connected with vacuum machine 408 of supporting seat 407, the bottom fixedly connected with suction plate 409 of supporting seat 407, the output of vacuum machine 408 runs through supporting seat 407 and the inner wall fixed connection of suction plate 409, the purpose of setting like this is in order to be convenient for plastic uptake.
Examples
The distinguishing feature from embodiment 1 is that,
referring to fig. 4-8, a demolding mechanism 6 is disposed at the bottom of the supporting seat 407, the demolding mechanism 6 includes a pressure spring 601 fixedly connected to the outer wall of the bottom of the supporting seat 407, the purpose of the demolding mechanism is to facilitate demolding of materials, one end of the pressure spring 601 is fixedly connected with a chute 602, one end of the pressure spring 601 is far away from the supporting seat 407 and is fixedly connected to the top outer wall of the chute 602, the purpose of the demolding mechanism is to facilitate disassembly and replacement, an upper mold 603 is attached to the inner outer wall of the chute 602, a suction hole 604 is formed in the upper mold 603, and the purpose of the demolding mechanism is to facilitate auxiliary suction molding.
The heating mechanism 3 further comprises a fixing frame 304 fixedly connected to the top of the heating box 301, the side wall of the fixing frame 304 penetrates through the outer wall of the top of the heating box 301 to be connected in a fitting mode, the purpose of the fixing frame 304 is to be convenient for fixing the fixing frame 304, a fan 305 is connected to the bottom center shaft of the fixing frame 304 in a fitting mode, and the purpose of the fixing frame 304 is to be convenient for cleaning dust.
The material receiving and cutting mechanism 5 further comprises a connecting shaft 505 fixedly connected to the side wall of the connecting column 503, the purpose of the arrangement is to facilitate fixing the connecting shaft 505, a bearing plate 506 is attached to the side wall of the connecting shaft 505, one end of the connecting shaft 505 penetrates through the connecting plate 506 and is fixedly connected with the side wall of the connecting column 503, and the purpose of the arrangement is to facilitate pushing of the bearing plate 506.
The lateral wall of accepting board 506 sets up canceling release mechanical system 7, canceling release mechanical system 7 includes the layer board 701 of fixed connection on accepting board 506 one end, the one end of accepting board 506 is kept away from the lateral wall fixed connection of spliced pole 503 and layer board 701, the purpose of setting like this is in order to be convenient for assist layer board 701 to remove, the top fixedly connected with extension spring 702 of layer board 701, the top fixedly connected with stripper plate 703 of extension spring 702, the bottom fixed connection of layer board 701 and stripper plate 703 is kept away from to the one end of extension spring 702, the purpose of setting like this is in order to be convenient for stripper plate 703 extrude the material.
The traction mechanism 8 is arranged on the side wall of the stand 1, the traction mechanism 8 comprises a driving roller 801 which is connected to the side wall of the stand 1 in a laminating mode, the purpose of the arrangement is to facilitate limiting of the driving roller 801, one end of the driving roller 801 is provided with a rotating machine 802, the output end of the rotating machine 802 penetrates through the side wall of the stand 1 and one end of the driving roller 801 to be fixedly connected, the purpose of the arrangement is to facilitate assisting the driving roller 801 to rotate, the side wall of the driving roller 801 is connected with a conveying belt 803 in a laminating mode, and the purpose of the arrangement is to facilitate transporting materials.
One specific application of this embodiment is:
when the plastic sucking device is required to perform plastic sucking on the material, a worker can put the material on the vertical plate 102, the material enters between the placement roller 202 and the vertical plate 201, the bristles 204 on the material conveying roller 203 can clean the material through rotation, when the material enters the heating box 301, the heating plate 302 and the heating rod 303 can be made to thermoplastic the material, the material is softened, meanwhile, the fan 305 in the heating box 301 blows air to the surface of the material, the cleaning effect of the device on the material can be improved, meanwhile, under the action of the air force, the heating can be made to be more uniform, the air cylinder 406 drives the supporting seat 407 to descend, the supporting seat 407 is utilized to drive the upper die 603 to attach the material, the lower die 403 can be made to extrude the material to a certain extent with the upper die 603, meanwhile, the suction plate 409 is attached to the upper die 603 through the pressure spring 601, under the effect of the vacuum machine 408, the material is subjected to plastic sucking deformation, the air cylinder 406 is lifted when the plastic sucking is finished, the supporting seat 407 is driven to lift, the pressure spring 601 is made to rebound, and the material is stripped under the rebound effect.
At the plastic uptake end, hydraulic pusher 502 drives and holds board 506 and removes, can make squeeze board 703 descend, thereby extrude the material, can make the material fixed, thereby make convenient cutting, when extrudeing to certain position, extension spring 702 is stretched, can make extension spring 702 protect just the fashioned material, hydraulic pusher 502 drives cutting knife 504 and cuts the material, when the cutting is finished, hydraulic pusher 502 promotes spliced pole 503, make spliced pole 503 promote holding board 506, under the removal effect, make squeeze board 703 rise, thereby make the material that cuts fall on the conveyer 803, the rotation machine 802 drives the drive roller 801 and rotates, thereby make conveyer 803 transport the material, the degree of automation of device has been increased.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (9)
1. The utility model provides a full-automatic plastic uptake shaping production line, includes frame (1), the lateral wall of frame (1) is provided with material loading frame (101), the top fixedly connected with riser (102) of material loading frame (101), two be provided with between riser (102) and place roller (103), the both ends of placing roller (103) run through the lateral wall of both sides riser (102) respectively and extend to the outside, the lateral wall fixedly connected with bottom plate (104) of frame (1), its characterized in that still includes:
the feeding mechanism (2), the feeding mechanism (2) comprises a material conveying frame (201) fixedly connected to the top of the frame (1), a roller (202) is arranged on the side wall of the material conveying frame (201), two ends of the roller (202) are fixedly connected to the side wall of the material conveying frame (201) in a fitting mode, a material conveying roller (203) is fixedly connected to the side wall of the material conveying frame (201), bristles (204) are arranged on the side wall of the material conveying roller (203), and the tops of the bristles (204) are connected with the side wall of the roller (202) in a fitting mode;
the heating mechanism (3), the heating mechanism (3) comprises a heating box (301) fixedly connected to the side wall of the feeding frame (101), a heating plate (302) is fixedly connected to the inner side wall of the heating box (301), a heating rod (303) is arranged on the inner side wall of the heating box (301), and two sides of the heating rod (303) are fixedly connected with the inner side wall of the heating box (301);
the plastic sucking mechanism (4), plastic sucking mechanism (4) include fixed plate (401) of fixed connection on bottom plate (104) top outer wall, fixedly connected with fixed column (402) on the top outer wall of fixed plate (401), the one end of fixed column (402) is provided with bed die (403), the bottom fixed connection of fixed plate (401) and bed die (403) is kept away from to the one end of fixed column (402).
2. A fully automatic blister forming line according to claim 1, characterized in that: receive material cutting mechanism (5), receive material cutting mechanism (5) including fixed connection breaking frame (501) on frame (1) top, breaking frame (501) lateral wall sets up the groove, breaking frame (501) bottom fixedly connected with hydraulic push rod (502), hydraulic push rod (502) top fixedly connected with spliced pole (503), spliced pole (503) top fixedly is provided with cutting knife (504), cutting knife (504) lateral wall is connected with breaking frame (501) inside lateral wall laminating.
3. A fully automatic blister forming line according to claim 2, characterized in that: the plastic sucking mechanism (4) comprises a connecting rod (404) fixedly connected to the bottom plate (104), one end of the connecting rod (404) is provided with a connecting plate (405), one end of the connecting rod (404) is far away from the top of the bottom plate (104) and fixedly connected with the bottom outer wall of the connecting plate (405), the bottom side wall of the connecting plate (405) is fixedly connected with an air cylinder (406), the bottom of the air cylinder (406) is fixedly connected with a supporting seat (407), the top of the supporting seat (407) is fixedly connected with a vacuum machine (408), the bottom of the supporting seat (407) is fixedly connected with a suction plate (409), and the output end of the vacuum machine (408) penetrates through the supporting seat (407) and the inner wall of the suction plate (409).
4. A fully automatic blister forming line according to claim 3, characterized in that: the bottom of supporting seat (407) is provided with demoulding mechanism (6), demoulding mechanism (6) are including fixed connection pressure spring (601) on supporting seat (407) bottom outer wall, one end fixedly connected with spout (602) of pressure spring (601), the top outer wall fixed connection of supporting seat (407) and spout (602) is kept away from to one end of pressure spring (601), the inside outer wall laminating of spout (602) is connected with mould (603), suction hole (604) have been seted up to the inside of last mould (603).
5. The fully automatic plastic sucking and forming production line according to claim 4, wherein: the heating mechanism (3) further comprises a fixed frame (304) fixedly connected to the top of the heating box (301), the side wall of the fixed frame (304) penetrates through the outer wall of the top of the heating box (301) to be connected in a fit mode, and a fan (305) is connected to the bottom center shaft of the fixed frame (304) in a fit mode.
6. The fully automatic plastic sucking and forming production line according to claim 5, wherein: the material collecting and cutting mechanism (5) further comprises a connecting shaft (505) fixedly connected to the side wall of the connecting column (503), a bearing plate (506) is attached to the side wall of the connecting shaft (505), and one end of the connecting shaft (505) penetrates through the bearing plate (506) and is fixedly connected with the side wall of the connecting column (503).
7. The fully automatic plastic suction forming production line according to claim 6, wherein: the lateral wall that holds board (506) sets up canceling release mechanical system (7), canceling release mechanical system (7) are including fixed connection layer board (701) on holding board (506) one end, the lateral wall fixed connection of spliced pole (503) and layer board (701) is kept away from to the one end of holding board (506), the top fixedly connected with extension spring (702) of layer board (701), the top fixedly connected with stripper plate (703) of extension spring (702), the bottom fixed connection of layer board (701) and stripper plate (703) is kept away from to the one end of extension spring (702).
8. The fully automatic plastic suction forming production line according to claim 7, wherein: be provided with traction mechanism (8) on frame (1) lateral wall, traction mechanism (8) are including laminating drive roller (801) on frame (1) lateral wall, the one end of drive roller (801) is provided with rotating machine (802), the output of rotating machine (802) runs through the lateral wall of frame (1) and the one end fixed connection of drive roller (801), the lateral wall laminating of drive roller (801) is connected with conveyer belt (803).
9. A fully automatic plastics sucking moulding line according to any of claims 1-8, wherein the plastics sucking process comprises the steps of:
s1, when the plastic sucking is required to be carried out on the material, a worker can put the material on the vertical plate (102), the material enters between the placement roller (103) and the vertical plate (102), bristles (204) on the material conveying roller (203) can clean the material, the cleaning effect on the material is improved, when the material enters the heating box (301), the heating plate (302) and the heating rod (303) can thermoplastic the material to heat and soften the material, meanwhile, a fan (305) in the heating box (301) blows air to the surface of the material, the cleaning effect of the device on the material is further improved, and under the action of wind force, the heating is more uniform, and the plastic sucking forming quality is ensured;
s2: the cylinder (406) is utilized to drive the supporting seat (407) to descend, the supporting seat (407) is utilized to drive the upper die (603) to attach materials, extrusion of the lower die (403) and the upper die (603) can be used for shaping the materials, sheet forming quality is high, meanwhile, when extrusion is carried out to a certain extent, the upper die (603) is attached by the suction plate (409) through the pressure spring (601), the materials are subjected to plastic suction deformation by utilizing the effect of the vacuum machine (408), so that the product forming rate is accelerated, the pressure spring (601) is enabled to rebound when plastic suction is finished, and the materials are demoulded under the rebound effect, so that the working efficiency is improved;
s3, clamping the upper die (603) on the surface of the upper chute (602), so that the upper die (603) is detachably connected to the chute (602), and different upper dies (603) can be replaced conveniently, so that the production requirement can be met, and the upper die can be widely used according to different production requirements;
and S4, the hydraulic push rod (502) drives the bearing plate (506) to move, the extrusion plate (703) can be lowered, so that materials are extruded, the materials can be fixed, the cutting is accurate, when the cutting is finished, the hydraulic push rod (502) pushes the connecting column (503), the connecting column (503) pushes the bearing plate (506), the extrusion plate (703) is raised, the cut materials fall onto the conveyor belt, the driving roller (801) is driven by the rotating machine (802), the conveyor belt is used for transporting the materials, the automatic discharging mode is realized, the labor is saved, and the processing efficiency is improved.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310942018.2A CN116945551A (en) | 2023-07-29 | 2023-07-29 | Full-automatic plastic suction forming production line and plastic suction process thereof |
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| CN202310942018.2A CN116945551A (en) | 2023-07-29 | 2023-07-29 | Full-automatic plastic suction forming production line and plastic suction process thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117734191A (en) * | 2023-12-16 | 2024-03-22 | 惠州市富欣源科技有限公司 | Production process of headphone silica gel sleeve |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117734191A (en) * | 2023-12-16 | 2024-03-22 | 惠州市富欣源科技有限公司 | Production process of headphone silica gel sleeve |
| CN117734191B (en) * | 2023-12-16 | 2024-05-14 | 惠州市富欣源科技有限公司 | Production process of headphone silica gel sleeve |
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