CN219132688U

CN219132688U - Basic layout structure for manufacturing prefabricated component by vertical mould

Info

Publication number: CN219132688U
Application number: CN202222887362.XU
Authority: CN
Inventors: 朱凤起
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-10-31
Filing date: 2022-10-31
Publication date: 2023-06-06
Anticipated expiration: 2032-10-31

Abstract

The utility model discloses a foundation layout structure for manufacturing prefabricated components by using a vertical die, which comprises a foundation body; the base body is provided with a downward concave space; the base body is provided with a die box group and a first track; the die box group comprises a plurality of die boxes which are arranged at intervals, wherein at least part of the die boxes are matched with the first rail to move along the first rail; and a lifting platform and a second track for driving the lifting platform to move are arranged in the space. The basic layout has compact and reasonable structure, saves ground space, and can ensure that auxiliary equipment for vertical die manufacturing can efficiently and orderly work.

Description

Basic layout structure for manufacturing prefabricated component by vertical mould

Technical Field

The utility model relates to the field of prefabricated part manufacturing, in particular to a foundation layout structure for manufacturing prefabricated parts by using a vertical die.

Background

When the prefabricated part is manufactured, concrete is poured into the mould after the prefabricated part mould is assembled, and the mould is removed after the concrete is solidified or semi-solidified, so that a prefabricated part finished product with a corresponding structure is obtained.

At present, the manufacturing methods of the prefabricated components can be divided into two types of flat die production and vertical die production. The flat mould production is to put the prefabricated part mould in a horizontal state to pour concrete. And the vertical die production is to hoist the prefabricated part die to a vertical state, place the prefabricated part die between die boxes and finish pouring under the condition of keeping the vertical state.

The existing vertical mould manufacturing platform is generally provided with a fixed working platform in the middle, and two sides of the working platform are respectively provided with a plurality of groups of mould boxes which are arranged at intervals. The prefabricated component die can be additionally arranged between the adjacent die boxes and then fixed, and pouring is completed.

The foundation of the formwork erection platform is usually a flat ground, and the space between the bottom of each formwork box and the ground is relatively limited. When auxiliary equipment for vertical die manufacturing is required, only more ground space can be additionally occupied, the requirement and the burden of a vertical die manufacturing platform on the occupied area are increased, the layout of field equipment is disordered and disordered easily, and the production efficiency is reduced.

The present utility model has been made in view of this.

Disclosure of Invention

The utility model aims to provide a basic layout structure of prefabricated components manufactured by vertical molds for manufacturing the prefabricated components, which has compact and reasonable layout structure, saves ground space and can ensure that auxiliary equipment for manufacturing each vertical mold can work in a relatively efficient and orderly manner.

In order to solve the above problems, an embodiment of the present utility model provides a basic layout structure for manufacturing a prefabricated component by using a vertical mold, including a basic body; the base body is provided with a downward concave space; the base body is provided with a die box group and a first track; the die box group comprises a plurality of die boxes which are arranged at intervals, wherein at least part of the die boxes are matched with the first rail to move along the first rail;

and a lifting platform and a second track for driving the lifting platform to move are arranged in the space.

Optionally, automatic drawing and disassembling equipment for the core mold of the prefabricated part is arranged at the bottom of the mold box; the height of the lifting platform is lower than that of the automatic drawing and disassembling equipment of the prefabricated part core mould.

Optionally, the upper edge of the space is internally configured as a beam extending toward the middle of the space.

Optionally, the inner end surface of the beam body comprises two sections, the first section extends vertically downwards from the top of the space, the second section is connected to the bottom of the first section, and the second section extends obliquely along the direction away from the space.

Optionally, the base body is further provided with a walking channel crossing the space; guard rails are arranged on two sides of the walking channel.

Optionally, a guardrail is arranged on the foundation body along the periphery of the space.

Optionally, the guard rail is spaced from an edge of the space such that an access opening is formed at a trailing end of the guard rail for movement to and from the space and the base body.

Optionally, a power device is further arranged in the space, and the power device comprises an electrical device and/or an oil station.

Optionally, the second track comprises two tracks arranged in parallel and at intervals; a chain is arranged on the inner side of each second track; the chain is matched with a gear, a motor is arranged at the bottom of the lifting platform, and an output shaft of the motor is connected with the gear through a transmission rod; pulley assemblies matched with the second rails are arranged on two sides of the bottom of the lifting platform.

Optionally, the die box groups comprise two die box groups arranged in groups, and the two die box groups arranged in groups are respectively arranged at two ends of the track, so that a space is reserved between the two die box groups arranged in groups; therefore, when the mold is opened, the mold boxes of the two mold box groups arranged in groups move in opposite directions, and when the mold is closed, the mold boxes of the two mold box groups arranged in groups move in opposite directions.

The basic layout structure for manufacturing the prefabricated component by the vertical die provided by the embodiment of the utility model has the following beneficial effects: the die box combination track is arranged on the foundation body, and the lifting platform is arranged in the downward sunken space of the foundation body, so that the floor space is not occupied. Moreover, the lifting platform only needs to move in two directions, namely along the direction of the second track and the up-down lifting direction, so that the efficiency is higher during the travelling operation, and the order of Yu Bao is also facilitated. In addition, the space of foundation body undercut can also hold other upright mould preparation auxiliary assembly, has further practiced thrift ground space.

Drawings

FIG. 1 is a schematic diagram of a basic layout structure of a prefabricated part manufactured by a vertical mold according to an embodiment of the present utility model;

FIG. 2 is an enlarged schematic view of the structure of FIG. 1 in the vicinity of the concave space;

FIG. 3 is a schematic view of a basic body (only half of which is shown) in a basic layout structure of a prefabricated component manufactured by using a vertical mold according to an embodiment of the present utility model;

FIG. 4 is a schematic diagram of the relative positional relationship between the automatic drawing and disassembling device for the prefabricated part core mold and the lifting platform;

FIG. 5 is an enlarged schematic view of the structure of FIG. 4 in the position of the automatic extraction apparatus for the prefabricated part core mold;

FIG. 6 is a schematic view of a lifting platform and track combination;

FIG. 7 is an enlarged schematic view of the portion of the bottom power mechanism of FIG. 6;

in the figure: 1-a base body; 2-space; 3-lifting platform; 4-a second track; 5-an electrical device; 6-oil station; 7-a die box group; 8-a first track; 9-a first mold box; 10-the rest mould boxes; 11-automatic drawing and disassembling equipment; 12-a bracket; 13-a rotating shaft; 14-mandrel; 15-beam body; 16-vertical plane; 17-inclined plane; 18-walking path; 19-a first rail; 20-a second guardrail; 21-an entrance; 22-chain; 23-gear; 24-motor; 25-transmission rods; 26-a second pulley assembly; 27-a working platform; 28-step ladder; 29-a mechanical arm; 30-a mandrel storage rack; 31-an oil cylinder; 32-prefabricated component frames; 33-first pulley assembly.

Detailed Description

The principles and spirit of the present utility model will be described below with reference to several exemplary embodiments shown in the drawings. It should be understood that these embodiments are described only to enable those skilled in the art to better understand and to practice the utility model, and are not intended to limit the scope of the utility model in any way.

The embodiment of the utility model provides a basic layout structure for manufacturing prefabricated parts by vertical mould, wherein the basic layout structure comprises a basic body 1. Near the middle of the basic body 1, a downwardly concave area is constructed, forming a space 2 in which the molding-standing auxiliary equipment can be accommodated. For example, a lifting platform 3 and a second rail 4 for driving the lifting platform 3 to move can be arranged in the space 2, and power equipment for standing molding, such as an electric equipment 5, an oil station 6 and the like, can also be arranged. The lifting platform 3 can lift the staff to a proper position after moving between two adjacent mold boxes, and performs the operations of reservation and pre-embedding.

The die box group 7 is arranged above the base body 1, and the first rail 8 for driving the die box group 7 to move is arranged above the base body. For example, a first rail 8 may be provided near the edge of the base body 1 near the space 2, at least part of the mould boxes in the mould box group 7 being engaged with the first rail 8 by means of a first pulley assembly 33 for movement along the first rail 8.

The die box groups 7 may be provided individually or in two groups, for example, two groups, and the two die box groups 7 are provided at both ends of the first rail 8, respectively, so that a certain interval is formed therebetween. In each mould box group 7, a first mould box 9 is fixedly arranged, and the rest of mould boxes 10 are in sliding fit with the first rail 8 so as to move along the first rail 8. When the mold is opened, the two groups of mold boxes move in opposite directions, the mold boxes move in opposite directions during mold closing, the space is reserved between the mold boxes, so that the independence of the opening and closing actions of the mold box groups 7 on the two sides is guaranteed, the driving of the mold making machine cannot be overlapped, the production beat is not affected, and because the two groups of mold box groups 7 are relatively far away, mutual disturbance cannot be generated between the two groups of mold box groups 7 under the condition that vibrators are arranged in the mold boxes, the mold is put into the mold from a fixed end, and the mold is taken out from a movable end and is provided with guardrails, so that the safety of workers is guaranteed. The die boxes of the die box group 7 are fixed through a fastening mechanism.

In this embodiment, the area of the space 2 and the first mould box 9 extending from the first mould box 9 of one mould box group 7 to the first mould box 9 of the other mould box group 7 are substantially the same, so that the lifting platform 3 can move back and forth between the two groups of mould boxes, and the manufacturing requirements of prefabricated parts in the two groups of mould boxes can be met.

The bottom of the mould box is provided with automatic drawing and disassembling equipment 11 of the prefabricated part core mould 14; the height of the lifting platform 3 is lower than that of the automatic drawing and disassembling device 11 of the prefabricated part core mould 14, so that the lifting platform 3 can not interfere with the automatic drawing and disassembling device 11 when moving along the second track 4. As an example, the automatic drawing and disassembling apparatus 11 includes a bracket 12 fixed to the bottom of a mold box, an oil cylinder 31 is provided on the bracket 12, a push rod end at the top of the oil cylinder 31 is connected to a core mold 14 of a prefabricated member through a horizontally arranged rotation shaft 13, and the core mold 14 functions to construct a shape of a casting area in a prefabricated member frame 32 (only one group is shown for clarity). When it is desired to feed the core 14 into the preform mold frame 32, the cylinder moves upward to feed the core 14 from the opening in the bottom of the preform mold frame 32. When the concrete placement is completed, the cylinder is moved downward and the mandrel 14 is withdrawn, thereby forming a cast-in-place cavity in the prefabricated component. The core 14 can also be tilted by means of the spindle 13 in order to clean the inside thereof.

The upper edge of the space 2 is internally configured with a beam 15 extending towards the middle of said space 2, so that the mould box groups 7 are arranged on the beam 15 in combination with the rails. The inner end face of the beam body 15 comprises two sections, the first section extends downwards vertically from the top of the space 2 to form a vertical face 16, the second section is connected to the bottom of the first section, and extends obliquely along the direction away from the space 2 to form an inclined face 17, so that a bracket beam structure is formed, on one hand, a die box group 7 and a track arranged on the foundation body 1 can be well supported, on the other hand, related lines of the automatic drawing and disassembling equipment 11 of the core die 14 can be hidden below the inclined face 17, and when the concrete pouring is performed, foreign matters fall into the space 2, the first section vertical face 16 of the beam body 15 can form a protective effect on the lines.

The base body 1 is also provided with a walking channel 18 which spans the space 2, so that operators can conveniently come and go to the two sides of the die box group 7 from the middle, and the travelling path is saved; the first guardrails 19 are provided on both sides of the travel path 18 to provide protection.

A second rail 20 is also provided on the base body 1 along the circumference of the space 2, for example, one end of the second rail 20 is engaged with the first rail 19, and the other end extends approximately one quarter of the length of the space 2, and in addition, the second rail 20 is spaced from the edge of the space 2 so that an access opening 21 for passing between the space 2 and the base body 1 is formed at the rear end of the second rail 20 to facilitate access to the lifting platform.

Further, a power plant is also provided in the space 2, said power plant comprising electrical equipment 5 and/or an oil station 6, so that the space 2 is more fully utilized.

As an example, the second track 4 comprises two tracks arranged in parallel spaced apart; the inner side of each second track 4 is provided with a chain 22; the chain 22 is matched with the gear 23, the middle part of the bottom of the lifting platform 3 is provided with the motor 24, and the output shaft of the motor 24 is respectively connected with the middle parts of the gears 23 on two sides through the transmission rod 25 so as to drive the gears 23 to rotate, so that the travelling of the gears 23 on two sides can be simultaneously controlled through a group of motors, and the two-side movement of the die box can be kept synchronous. The two sides of the bottom of the lifting platform 3 are provided with second pulley assemblies 26 matched with the second rails 4. The transmission structure of the chain 22 and the gear 23 can enable the die box to move gradually along each section of the chain, the travelling distance is better in controllability, and slipping is not easy to occur.

On the side of the first mould box 9 remote from the end of the first rail 8, a working platform 27 is also docked, and the working platform 27 can be lifted by a producer using a stepping ladder 28. As an example, a fence is provided around the work platform 27 to promote safety. Auxiliary equipment such as a robot arm 29 may be provided on the work platform 27. In addition, in order to conveniently place the core mold 14 of the prefabricated part, a core mold storage rack 30 can be further arranged on the working platform, so that the core mold 14 can be conveniently and rapidly stored and used, and the manufacturing efficiency is improved.

Specific examples are set forth herein to illustrate the utility model in detail, and the description of the above examples is only for the purpose of aiding in understanding the core concept of the utility model. It should be noted that any obvious modifications, equivalents, or other improvements to those skilled in the art without departing from the inventive concept are intended to be included in the scope of the present utility model.

Claims

1. A basic layout structure for manufacturing prefabricated components by vertical mould is characterized by comprising

A base body; the base body is provided with a downward concave space;

the base body is provided with a die box group and a first track; the die box group comprises a plurality of die boxes which are arranged at intervals, wherein at least part of the die boxes are matched with the first rail to move along the first rail;

2. The basic layout structure of prefabricated components manufactured by using the vertical mold according to claim 1, wherein automatic drawing and disassembling equipment for a prefabricated component core mold is arranged at the bottom of the mold box; the height of the lifting platform is lower than that of the automatic drawing and disassembling equipment of the prefabricated part core mould.

3. A basic layout structure of a prefabricated element made by vertical mould according to claim 1 or 2, characterized in that the inner side of the upper edge of the space is configured as a beam extending towards the middle of the space.

4. A basic layout structure of a prefabricated building block made of vertical mould according to claim 3, wherein the inner end surface of the beam body comprises two sections, the first section extends vertically downwards from the top of the space, the second section is connected to the bottom of the first section, and extends obliquely along the direction away from the space.

5. The basic layout structure of the prefabricated component manufactured by the vertical mold according to claim 1, wherein the basic body is further provided with a walking channel crossing the space; guard rails are arranged on two sides of the walking channel.

6. The basic layout structure of a prefabricated component manufactured by a vertical mold according to claim 1, wherein a guardrail is provided on the basic body along the periphery of the space.

7. The base layout structure of a prefabricated unit made by a vertical mold according to claim 6, wherein the guard rail is spaced apart from the edge of the space so that an entrance and exit for going to and from between the space and the base body is formed at the tail end of the guard rail.

8. The basic layout structure of a prefabricated building block made by vertical mould according to claim 1, wherein a power device is further arranged in the space, and the power device comprises an electric device and/or an oil station.

9. The base layout structure of a vertical form prefabricated component of claim 1 wherein the second track comprises two tracks arranged in parallel spaced apart relation; a chain is arranged on the inner side of each second track; the chain is matched with a gear, a motor is arranged at the bottom of the lifting platform, and an output shaft of the motor is connected with the gear through a transmission rod; pulley assemblies matched with the second rails are arranged on two sides of the bottom of the lifting platform.

10. The basic layout structure of a prefabricated part manufactured by a vertical mold according to claim 1, wherein the mold box groups comprise two mold box groups which are arranged in groups, and the two mold box groups which are arranged in groups are respectively arranged at two ends of the track, so that a space is reserved between the two mold box groups which are arranged in groups; therefore, when the mold is opened, the mold boxes of the two mold box groups arranged in groups move in opposite directions, and when the mold is closed, the mold boxes of the two mold box groups arranged in groups move in opposite directions.