CN112692987A - Space-saving production method of concrete prefabricated part - Google Patents
Space-saving production method of concrete prefabricated part Download PDFInfo
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- CN112692987A CN112692987A CN202011515957.1A CN202011515957A CN112692987A CN 112692987 A CN112692987 A CN 112692987A CN 202011515957 A CN202011515957 A CN 202011515957A CN 112692987 A CN112692987 A CN 112692987A
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- mould platform
- die table
- space
- push
- die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
Abstract
The application provides a space-saving production method of a concrete prefabricated part, which comprises the following steps: arranging two die table storage racks, wherein a plurality of die table accommodating cavities are formed in the die table storage racks; taking out the die tables stored in the two die table storage racks through a die table lifting bracket arranged between the two die table storage racks; the mould platform lifting bracket descends to drive the mould platform to descend to the ground; laying reinforced concrete on the mould platform, and vibrating the mould platform through a vibrating mechanism to tamp the reinforced concrete in the mould platform; the mould platform lifting bracket rises to drive the mould platform filled with reinforced concrete to move to the height position corresponding to the corresponding mould platform accommodating cavity and convey the mould platform into the corresponding mould platform accommodating cavity; and performing prefabricated part molding operation on the die table filled with reinforced concrete in the die table storage rack. Through set up mould platform lift bracket between two mould platform storage framves, can conveniently get in turn between two mould platform storage framves and put the mould platform, simple and practical practices thrift the space, is convenient for production management and practices thrift the cost.
Description
[ technical field ] A method for producing a semiconductor device
The application relates to the technical field of prefabricated part production, in particular to a space-saving method for producing a concrete prefabricated part.
[ background of the invention ]
In the existing most of concrete prefabricated part manufacturing processes, the processes of pouring concrete slurry into a mould, curing concrete slabs and the like are all performed by being tiled on the ground, so that the area of a plant needs to be large enough to meet the production requirement, and because the concrete prefabricated parts are tiled on the ground in the manufacturing process, the waste of upper-layer space in the plant is caused, the occupied area is large, and the production efficiency is influenced.
[ summary of the invention ]
In order to solve the problems and improve the production efficiency of the prefabricated part, the application provides a space-saving production method of the concrete prefabricated part.
The application is realized by the following technical scheme:
the space-saving production method of the concrete prefabricated part comprises the following steps:
the method comprises the following steps that two die table storage racks are arranged, and a plurality of die table accommodating cavities which are distributed in the vertical direction and used for storing die tables are formed in the die table storage racks;
taking out the die tables stored in the two die table storage racks through a die table lifting bracket arranged between the two die table storage racks;
the mould platform lifting bracket descends to drive the mould platform to descend to the ground;
laying reinforced concrete on the mould platform, and vibrating the mould platform through a vibrating mechanism on a lifting bracket of the mould platform so as to vibrate and tamp the reinforced concrete in the mould platform;
the mould platform lifting bracket rises to drive the mould platform filled with reinforced concrete to move to the height position corresponding to the corresponding mould platform accommodating cavity and convey the mould platform into the corresponding mould platform accommodating cavity;
and performing prefabricated part molding operation on the die table filled with reinforced concrete in the die table storage rack.
The method for producing the concrete prefabricated part with the saved space comprises the following steps of:
closing the die table storage rack;
and heating the die table filled with the reinforced concrete through a heating device to form the prefabricated part.
According to the space-saving production method of the concrete prefabricated part, the first lifting device for driving the lifting bracket of the mould platform to lift is arranged on the mould platform storage rack.
According to the space-saving production method of the concrete prefabricated part, the first lifting device drives the die table lifting bracket to lift by connecting the four corners of the die table lifting bracket.
According to the space-saving production method of the concrete prefabricated part, the mold table storage frame comprises two frame doorposts which are oppositely arranged, a mold table inlet and a mold table outlet which are communicated with the mold table accommodating cavity are formed between the two frame doorposts, and the first lifting device comprises a bracket lifting mechanism which is arranged on the frame doorposts of the two mold table storage frames and is connected with the mold table lifting bracket.
According to the space-saving production method of the concrete prefabricated part, the bracket lifting mechanism comprises a lifting electric hoist connected with the die table lifting bracket.
According to the space-saving production method of the concrete prefabricated part, the bracket pulley capable of moving along the frame doorpost is arranged on the die table lifting bracket.
According to the space-saving production method of the concrete prefabricated part, the mould lifting bracket is provided with the mould push-pull mechanism, the mould push-pull mechanism comprises the push-pull slide rail arranged on the mould lifting bracket, the push-pull slide rail is provided with the push-pull seat capable of moving along the push-pull slide rail to be close to or far away from the mould accommodating cavity, the push-pull seat is provided with the mould push-pull assembly, the mould push-pull assembly comprises the rotating rod which is parallel to the push-pull slide rail and is rotatably arranged on the push-pull seat, the two ends of the rotating rod are respectively provided with the mould push-pull hook heads, and the extending directions of the mould push-pull hook heads at the two ends of the rotating rod are opposite.
According to the space-saving production method of the concrete prefabricated part, the vibrating mechanism comprises a vibrating frame arranged on the die table lifting bracket, the vibrating frame comprises two vibrating supports which are oppositely arranged, and a plurality of vibrating devices are arranged on the vibrating supports.
According to the space-saving production method of the concrete prefabricated part, one end, close to the die table storage rack, of the die table lifting bracket is provided with the galling mechanism.
Compared with the prior art, the method has the following advantages:
1. in this application, form the vertical mould platform holding chamber structure through the mould platform holding chamber that sets up a plurality of vertical direction distributions of edge in mould platform storage frame to be used for carrying out prefabricated component shaping operation, area is little, can effectively utilize the space, especially can utilize the upper space of factory building, avoids causing the waste of upper space, consequently compares with the conventional art, can make more prefabricated components under unit factory building area, effectively improves prefabricated component's production efficiency.
2. Through set up mould platform lift bracket between two mould platform storage framves, can make things convenient for mould platform lift bracket to get in turn between two mould platform storage framves and put the mould platform, can further improve prefabricated component's production efficiency, simple and practical practices thrift the space, is convenient for production management and practices thrift the cost.
[ description of the drawings ]
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings used in the description of the embodiments will be briefly introduced below.
FIG. 1 is a schematic view of a space-saving vertical concrete precast element production facility;
FIG. 2 is a schematic view of a die table storage rack;
FIG. 3 is a schematic view of a mold table lift bracket;
FIG. 4 is an enlarged schematic view of section A of FIG. 3;
FIG. 5 is a schematic view of a tamper mechanism;
fig. 6 is a schematic view of a space-saving vertical concrete precast element production apparatus on which a mold table is placed.
[ detailed description ] embodiments
In order to make the technical problems, technical solutions and advantageous effects solved by the present application more clear and obvious, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
When the embodiments of the present application refer to ordinal numbers such as "first", "second", etc., it should be understood that the terms are used for distinguishing only when the context clearly indicates that the order is changed.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The embodiment provides a space-saving production method of a concrete prefabricated part, which comprises the following steps:
the die table storage rack is provided with two die table storage racks 1, and a plurality of die table accommodating cavities 11 which are distributed in the vertical direction and used for storing die tables are formed in the die table storage racks 1.
The die table stored in the two die table storage racks 1 is taken out through the die table lifting bracket 2 arranged between the two die table storage racks 1.
The mould platform lifting bracket 2 descends to drive the mould platform to descend to the ground.
And laying reinforced concrete on the mould platform, and vibrating the mould platform through the vibrating mechanism 5 on the mould platform lifting bracket 2 to vibrate and tamp the reinforced concrete in the mould platform.
The mould platform lifting bracket 2 is lifted to drive the mould platform filled with reinforced concrete to move to the height position corresponding to the corresponding mould platform accommodating cavity 11 and convey the mould platform into the corresponding mould platform accommodating cavity 11;
and performing prefabricated part forming operation on the die table filled with reinforced concrete in the die table storage rack 1. In this step, the method further comprises the following steps:
closing the die table storage 1, specifically, closing the die table storage 1 by closing the peripheral side face of the die table storage 1;
and heating the mould table containing the reinforced concrete by a heating device so as to form the prefabricated member by the reinforced concrete.
In this embodiment, form the vertical mould platform holding chamber structure through the mould platform holding chamber that sets up a plurality of vertical direction distributions of edge in mould platform storage frame to be used for carrying out prefabricated component shaping operation, area is little, can effectively utilize the space, especially can utilize the upper space of factory building, avoids causing the waste of upper space, consequently compares with the conventional art, can make more prefabricated components under unit factory building area, effectively improves prefabricated component's production efficiency. Through set up mould platform lift bracket between two mould platform storage framves, can make things convenient for mould platform lift bracket to get in turn between two mould platform storage framves and put the mould platform, can further improve prefabricated component's production efficiency, simple and practical practices thrift the space, is convenient for production management and practices thrift the cost.
The present embodiment also provides a space-saving vertical concrete prefabricated part production apparatus that implements the space-saving concrete prefabricated part production method as described above, as shown in fig. 1 to 6.
Practice thrift vertical precast concrete component production facility in space, including two mould platform storage frame 1, be equipped with a plurality of mould platform holding chamber 11 that distribute along vertical direction in the mould platform storage frame 1, still be equipped with the closed plate that can enclose mould platform holding chamber 11 in week side on the mould platform storage frame 1, specifically, a plurality of mould platform holding chamber 11 are arranged along vertical direction stromatolite in mould platform storage frame 1, mould platform holding chamber 11 is used for accomodating the mould platform of preparation prefabricated component, still be equipped with in the mould platform storage frame 1 and be used for heating the heating device with the shaping prefabricated component to the mould platform, be equipped with mould platform lift bracket 2 between two mould platform storage frames 1, mould platform lift bracket 2 is used for driving the mould platform of preparation prefabricated component and goes up and down and carry the mould platform to mould platform holding chamber 11 in, practice thrift vertical precast concrete component production facility in space is including locating first elevating gear 3 that is used for driving on the mould platform storage frame 1 mould platform lift bracket 2 goes up and down or locates mould platform lift bracket 2 is located And a second lifting device which is arranged below the mould platform lifting bracket 2 and used for driving the mould platform lifting bracket 2 to lift. In this embodiment, through set up first elevating gear on mould platform storage frame or set up second elevating gear in mould platform lift bracket below and drive mould platform lift bracket lift, optimized the elevation structure of mould platform lift bracket, need not set up the lift post in mould platform lift bracket both sides, effectively increased the operation space of mould platform lift bracket both sides, make things convenient for the staff to carry out the construction operation to mould platform lift bracket, simple structure, convenient operation. In particular, the second lifting device may be a hydraulic lifting platform.
Further, in order to effectively drive the lifting bracket of the mold table to lift, the first lifting device 3 drives the lifting bracket 2 of the mold table to lift by connecting the four corners of the lifting bracket 2 of the mold table.
Further, the die table storage rack 1 comprises two frame doorposts 12 which are arranged oppositely, a die table inlet and outlet 13 communicated with the die table accommodating cavity 11 is formed between the two frame doorposts 12, the die table inlet and outlet 13 is used for conveniently manufacturing prefabricated parts, the first lifting device 3 comprises a bracket lifting mechanism 31 arranged on the frame doorpost 12 of the die table storage rack 1 and connected with the die table lifting bracket 2, and the bracket lifting mechanism is convenient to install and convenient to install. Specifically, in order to provide sufficient mechanical force to drive the mold lifting bracket 2 to lift, the bracket lifting mechanism 31 includes a lifting electric hoist connected to the mold lifting bracket 2, and of course, the bracket lifting mechanism 31 may also adopt a mechanism like a screw rod drive or a rack-and-pinion drive, so long as the mold lifting bracket 2 can be lifted smoothly.
Further, in order to improve the smoothness of the elevation of the mold table elevation bracket 2, a bracket pulley 21 movable along the frame gate post 12 is provided on the mold table elevation bracket 2.
Further, a mold table pushing and pulling mechanism 4 is arranged on the mold table lifting bracket 2, the mold table pushing and pulling mechanism 4 comprises a pushing and pulling slide rail 41 arranged on the mold table lifting bracket 2, a pushing and pulling seat 42 capable of moving along the pushing and pulling slide rail 41 to be close to or far away from the mold table accommodating cavity 11 is arranged on the pushing and pulling slide rail 41, a mold table pushing and pulling assembly 43 is arranged on the pushing and pulling seat 42, and the mold table pushing and pulling mechanism 4 comprises a pushing and pulling seat driving motor used for driving the pushing and pulling seat 42 to move. The die table lifting bracket is provided with the die table pushing and pulling mechanism for pushing and pulling the die table used for producing prefabricated parts, so that the structure is simple, and the die table can be automatically fed into and discharged from the die table storage rack. Of course, this embodiment can also adopt other drive structures to realize mould platform business turn over mould platform storage frame, for example set up the drive wheel along the extending direction interval distribution in mould platform holding chamber on mould platform storage frame to and set up on mould platform storage frame and be used for the drive wheel pivoted mould platform driving motor drives through mould platform driving motor the drive wheel to make drive wheel and mould platform cooperate, drive mould platform business turn over mould platform storage frame.
Specifically, the mold push-pull assembly 43 includes a rotating rod 431 parallel to the push-pull slide rail 41 and rotatably disposed on the push-pull seat 42, mold push-pull hooks 432 are respectively disposed at two ends of the rotating rod 431, the mold push-pull hooks 432 at two ends of the rotating rod 431 extend in opposite directions, and the mold push-pull assembly 43 further includes a rotating motor for driving the rotating rod 431 to rotate. When a die table for manufacturing a prefabricated part needs to be pushed into the die table accommodating cavity 11 from the die table lifting bracket 2, the rotating rod is driven to rotate, so that the push-pull hook 432 at one end of the rotating rod, which is far away from the die table accommodating cavity 11, is arranged upwards, the push-pull hook 432 at one end of the rotating rod, which is close to the die table accommodating cavity 11, is arranged downwards, and the die table for manufacturing the prefabricated part is pushed into the die table accommodating cavity 11 to operate under the movement of the push-pull seat 42 and the pushing of the upward push-pull hook 432; when the die table for manufacturing the prefabricated part is required to be taken out of the die table accommodating cavity 11 and conveyed to the die table lifting bracket 2, the push-pull hook 432 at one end of the rotating rod far away from the die table accommodating cavity 11 is arranged downwards by driving the rotating rod to rotate, the push-pull hook 432 at one end close to the die table accommodating cavity 11 is arranged upwards to hook the die table, and the die table for manufacturing the prefabricated part is pulled out of the die table accommodating cavity 11 to the die table lifting bracket 2 under the movement of the push-pull seat 42 and the pulling of the upward push-pull hook 432.
Further, in order to improve the forming quality of the prefabricated part, a vibrating mechanism 5 is arranged on the die table lifting bracket 2, the vibrating mechanism 5 comprises a vibrating frame 51 arranged on the die table lifting bracket 2, the vibrating frame 51 comprises two vibrating supports 511 which are oppositely arranged, and a plurality of vibrating devices 52 are arranged on the vibrating supports 511.
Further, in order to effectively perform roughening operation on the prefabricated part, a roughening mechanism 6 is arranged at one end, close to the die table storage rack 1, of the die table lifting bracket 2.
The working principle of the embodiment is as follows:
in this embodiment, form the vertical mould platform holding chamber structure through the mould platform holding chamber that sets up a plurality of vertical direction distributions of edge in mould platform storage frame to be used for carrying out prefabricated component shaping operation, area is little, can effectively utilize the space, especially can utilize the upper space of factory building, avoids causing the waste of upper space, consequently compares with the conventional art, can make more prefabricated components under unit factory building area, effectively improves prefabricated component's production efficiency. Through set up mould platform lift bracket between two mould platform storage framves, can make things convenient for mould platform lift bracket to get in turn between two mould platform storage framves and put the mould platform, can further improve prefabricated component's production efficiency, simple and practical practices thrift the space, is convenient for production management and practices thrift the cost.
The foregoing is illustrative of the various embodiments provided in connection with the detailed description and the specific implementations of the application are not intended to be limited to the illustrations. Similar or identical methods, structures, etc. as used herein, or several technical deductions or substitutions made on the premise of the idea of the present application, should be considered as the protection scope of the present application.
Claims (10)
1. The production method of the space-saving concrete prefabricated part is characterized by comprising the following steps of:
the die table storage rack is characterized in that two die table storage racks (1) are arranged, and a plurality of die table accommodating cavities (11) which are distributed along the vertical direction and used for storing die tables are formed in each die table storage rack (1);
taking out the die tables stored in the two die table storage racks (1) through a die table lifting bracket (2) arranged between the two die table storage racks (1);
the mould platform lifting bracket (2) descends to drive the mould platform to descend to the ground;
laying reinforced concrete on the mould platform, and vibrating the mould platform through a vibrating mechanism (5) on a mould platform lifting bracket (2) to vibrate and tamp the reinforced concrete in the mould platform;
the mould platform lifting bracket (2) rises to drive the mould platform filled with reinforced concrete to move to the height position corresponding to the corresponding mould platform accommodating cavity (11) and convey the mould platform into the corresponding mould platform accommodating cavity (11);
and performing prefabricated part forming operation on the mould table filled with reinforced concrete in the mould table storage rack (1).
2. The space-saving concrete precast element producing method according to claim 1, wherein the step of performing the precast element forming work on the formwork table, which has been filled with the reinforced concrete, in the formwork table storage rack (1) comprises the steps of:
a closed die table storage rack (1);
and heating the die table filled with the reinforced concrete through a heating device to form the prefabricated part.
3. The space-saving concrete precast element producing method according to claim 1, wherein the mold stage storage rack (1) is provided with a first elevating means (3) for driving the mold stage elevating carriage (2) to be elevated.
4. The space-saving concrete precast element production method according to claim 3, wherein the first elevating means (3) drives the mold table elevating bracket (2) to elevate by connecting the four corner positions of the mold table elevating bracket (2).
5. The space-saving concrete precast element production method according to claim 4, wherein the mold table storage rack (1) comprises two frame doorposts (12) which are oppositely arranged, a mold table entrance/exit (13) which is communicated with the mold table accommodating cavity (11) is formed between the two frame doorposts (12), and the first lifting device (3) comprises a bracket lifting mechanism (31) which is arranged on the frame doorposts (12) of the two mold table storage racks (1) and is connected with the mold table lifting bracket (2).
6. The space-saving concrete precast element producing method according to claim 5, wherein said carriage elevating mechanism (31) comprises a hoist block connected to said mold table elevating carriage (2).
7. The space-saving concrete precast element producing method according to claim 5, wherein a carriage pulley (21) movable along the frame gate post (12) is provided on the mold table elevating carriage (2).
8. The space-saving concrete precast element producing method according to claim 1, the mould platform lifting bracket (2) is provided with a mould platform push-pull mechanism (4), the mould platform push-pull mechanism (4) comprises a push-pull slide rail (41) arranged on the mould platform lifting bracket (2), the push-pull slide rail (41) is provided with a push-pull seat (42) which can move along the push-pull slide rail (41) to be close to or far away from the die table accommodating cavity (11), a mould platform push-pull assembly (43) is arranged on the push-pull seat (42), the mould platform push-pull assembly (43) comprises a rotary rod (431) which is parallel to the push-pull slide rail (41) and is rotatably arranged on the push-pull seat (42), two ends of the rotating rod (431) are respectively provided with a mould platform push-pull hook head (432), and the extension directions of the die platform push-pull hook heads (432) at the two ends of the rotating rod (431) are opposite.
9. The space-saving concrete precast element producing method according to claim 1, wherein said vibrating mechanism (5) comprises a vibrating frame (51) provided on said die table lifting bracket (2), said vibrating frame (51) comprises two vibrating supports (511) oppositely provided, said vibrating supports (511) are provided with a plurality of vibrating means (52).
10. The space-saving concrete precast element producing method according to claim 1, wherein a roughening mechanism (6) is provided on an end of the mold table lifting bracket (2) near the mold table storage frame (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011515957.1A CN112692987A (en) | 2020-12-21 | 2020-12-21 | Space-saving production method of concrete prefabricated part |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011515957.1A CN112692987A (en) | 2020-12-21 | 2020-12-21 | Space-saving production method of concrete prefabricated part |
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| CN202011515957.1A Pending CN112692987A (en) | 2020-12-21 | 2020-12-21 | Space-saving production method of concrete prefabricated part |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618882A (en) * | 2021-08-03 | 2021-11-09 | 北京市燕通建筑构件有限公司 | Flat module for producing assembled concrete member and using method thereof |
| CN113977745A (en) * | 2021-10-26 | 2022-01-28 | 阜阳晶宫绿建节能建筑有限责任公司 | Fixed die table is used in precast concrete component production |
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| CN108858716A (en) * | 2018-05-28 | 2018-11-23 | 重庆建工建材物流有限公司 | A kind of molding of concrete test block, removing device and its application method |
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| US4712765A (en) * | 1984-12-04 | 1987-12-15 | Stella Werke Ag | Apparatus for producing coated panels |
| CN203545158U (en) * | 2013-11-26 | 2014-04-16 | 河北雪龙机械制造有限公司 | Die platform push-pull device for stacking machine in concrete member production system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113618882A (en) * | 2021-08-03 | 2021-11-09 | 北京市燕通建筑构件有限公司 | Flat module for producing assembled concrete member and using method thereof |
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Application publication date: 20210423 |