CN219123388U - CTC power battery integrated chassis and new energy vehicle - Google Patents

CTC power battery integrated chassis and new energy vehicle Download PDF

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Publication number
CN219123388U
CN219123388U CN202222883928.1U CN202222883928U CN219123388U CN 219123388 U CN219123388 U CN 219123388U CN 202222883928 U CN202222883928 U CN 202222883928U CN 219123388 U CN219123388 U CN 219123388U
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China
Prior art keywords
battery
side plate
ctc
integrated chassis
box body
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CN202222883928.1U
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王经纬
杨建新
李睿
孙金福
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Dafenqi Power Technology Beijing Co ltd
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Dafenqi Power Technology Beijing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The embodiment of the disclosure provides a CTC power battery integrated chassis and a new energy vehicle, wherein the integrated chassis comprises a first battery side plate, a battery box body and a second battery side plate, and the battery box body is of a box-shaped structure and is configured to accommodate a battery module; the first battery side plate and the second battery side plate are connected with the battery box body so as to accommodate the battery module in the battery box body; and each of the first battery side plate, the battery case, and the second battery side plate is integrally formed. Through the processing scheme disclosed by the utility model, a larger space, light weight and longer endurance are provided for the new energy vehicle, and stronger chassis performance and performance improvement of the whole vehicle are obtained.

Description

CTC power battery integrated chassis and new energy vehicle
Technical Field
The utility model relates to the technical field of CTC (China train control), in particular to a CTC power battery integrated chassis and a new energy vehicle.
Background
The new energy vehicle refers to a vehicle using unconventional vehicle fuel as a power source, such as a pure electric vehicle/motorcycle, a hybrid electric vehicle/motorcycle, a plug-in hybrid electric vehicle/motorcycle, an extended range electric vehicle/motorcycle, and the like, and the electric power of the vehicle is mainly stored in a battery pack. In view of the current energy density of the battery pack, the vehicle endurance requirements and the like, the battery pack is usually hundreds of kilograms, and the weight of the whole vehicle is increased due to the fact that the battery pack is added to the electric vehicle, so that more fine design is required to be carried out on the original vehicle body structure.
CTC (Cell to Chassis) technology refers to a process design of integrating a battery cell into a chassis, and the whole direction is integration, so that the CTC technology can bring larger space, light weight, longer endurance and stronger chassis performance and performance improvement of the whole vehicle, and becomes a development trend of new energy vehicles.
Disclosure of Invention
In view of the above, embodiments of the present disclosure provide a CTC power battery integrated chassis and a new energy vehicle, which at least partially solve the problems existing in the prior art.
In a first aspect, embodiments of the present disclosure provide a CTC power battery integrated chassis comprising a first battery side plate (101), a battery case (103), and a second battery side plate (105), wherein
The battery case (103) has a box-shaped structure and is configured to house a battery module;
the first battery side plate (101) and the second battery side plate (105) are connected with the battery box body (103) so as to accommodate the battery module in the battery box body (103); and is also provided with
Each of the first battery side plate (101), the battery case (103), and the second battery side plate (105) is integrally formed.
According to a specific implementation manner of the embodiment of the disclosure, the battery box (103) includes a first space and a second space, the first space and the second space are used for accommodating a first battery module (102) and a second battery module (104) which are separated, and a heat insulation plate is arranged between the first space and the second space.
According to a specific implementation mode of the embodiment of the disclosure, a mica heat insulation material is arranged in the middle of the heat insulation plate.
According to one specific implementation of an embodiment of the present disclosure, the heat shield includes a first connector, a second connector, and a third connector that extend beyond the housing of the battery box (103), wherein
The first connecting piece is located at the front side of the battery box body (103), the second connecting piece is located at the top of the battery box body (103), and the third connecting piece is located at the rear side of the battery box body (103).
According to a specific implementation manner of the embodiment of the disclosure, the first connecting piece is connected with the third connecting piece through an extension portion, the extension portion extends through the heat insulation plate and divides the heat insulation plate into a first area and a second area, wherein the first area and the second area are filled with heat insulation materials.
According to a specific implementation of an embodiment of the disclosure, the battery box (103) further includes:
reinforcing ribs for increasing the strength of the battery case (103); and
and the hollow structure is used for reducing the weight of the battery box body (103).
According to a specific implementation of an embodiment of the present disclosure, the outer sides of the first battery side plate (101) and the second battery side plate (105) comprise cooling fins, which are arranged to coincide with the direction of movement.
According to a specific implementation of an embodiment of the disclosure, the inner sides of the first battery side plate (101) and the second battery side plate (105) comprise a thermally conductive silicone, and the direction of the thermally conductive silicone is set to be consistent with the direction of the heat sink.
According to a specific implementation manner of the embodiment of the disclosure, the peripheries of the inner side surfaces of the first battery side plate (101) and the second battery side plate (105) further comprise a sealing groove, and a sealing ring is arranged in the sealing groove and used for sealing the battery module with the battery box body (103).
In a second aspect, embodiments of the present disclosure provide a new energy vehicle comprising a CTC power cell integrated chassis according to the first aspect of the present disclosure and any implementation thereof.
The integrated chassis of the CTC power battery in the embodiment of the disclosure comprises a first battery side plate, a battery box body and a second battery side plate, wherein the battery box body is of a box-shaped structure and is configured to contain a battery module; the first battery side plate and the second battery side plate are connected with the battery box body so as to accommodate the battery module in the battery box body; and each of the first battery side plate, the battery case, and the second battery side plate is integrally formed. Through the processing scheme disclosed by the utility model, a larger space, light weight and longer endurance are provided for the new energy vehicle, and stronger chassis performance and performance improvement of the whole vehicle are obtained.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and other drawings may be obtained according to these drawings without inventive effort to a person of ordinary skill in the art.
Fig. 1 is a schematic structural diagram of a CTC power battery integrated chassis provided by an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of a battery case provided in an embodiment of the present disclosure;
FIG. 3 is a schematic view of a heat shield according to an embodiment of the present disclosure;
fig. 4 is a schematic structural view of a battery side plate according to an embodiment of the present disclosure;
fig. 5 is a schematic structural view of a battery side plate according to an embodiment of the present disclosure; and is also provided with
Fig. 6 is a schematic structural diagram of an electric motorcycle according to an embodiment of the present disclosure.
Detailed Description
Embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.
Other advantages and effects of the present disclosure will become readily apparent to those skilled in the art from the following disclosure, which describes embodiments of the present disclosure by way of specific examples. It will be apparent that the described embodiments are merely some, but not all embodiments of the present disclosure. The disclosure may be embodied or practiced in other different specific embodiments, and details within the subject specification may be modified or changed from various points of view and applications without departing from the spirit of the disclosure. It should be noted that the following embodiments and features in the embodiments may be combined with each other without conflict. All other embodiments, which can be made by one of ordinary skill in the art without inventive effort, based on the embodiments in this disclosure are intended to be within the scope of this disclosure.
It is noted that various aspects of the embodiments are described below within the scope of the following claims. It should be apparent that the aspects described herein may be embodied in a wide variety of forms and that any specific structure and/or function described herein is merely illustrative. Based on the present disclosure, one skilled in the art will appreciate that one aspect described herein may be implemented independently of any other aspect, and that two or more of these aspects may be combined in various ways. For example, an apparatus may be implemented and/or a method practiced using any number of the aspects set forth herein. In addition, such apparatus may be implemented and/or such methods practiced using other structure and/or functionality in addition to one or more of the aspects set forth herein.
It should also be noted that the illustrations provided in the following embodiments merely illustrate the basic concepts of the disclosure by way of illustration, and only the components related to the disclosure are shown in the drawings and are not drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of the components in actual implementation may be arbitrarily changed, and the layout of the components may be more complicated.
In addition, in the following description, specific details are provided in order to provide a thorough understanding of the examples. However, it will be understood by those skilled in the art that the aspects may be practiced without these specific details.
First, referring to fig. 1, a structure of a CTC power battery integrated chassis 100 of an embodiment of the present disclosure is described, and as shown in fig. 1, the CTC power battery integrated chassis 100 of an embodiment of the present disclosure includes a first battery side plate 101, a battery case 103, and a second battery side plate 105, wherein each of the first battery side plate 101, the battery case 103, and the second battery side plate 105 is integrally cast-molded, thereby enabling a substantial reduction in cost compared to conventional stamping, welding-molding. The material used for the integral casting may be, for example, aluminum or an aluminum alloy, so that the weight of the entire vehicle can be reduced.
In the embodiment of the present disclosure, the battery case 103 is used to house battery modules, and in particular, the battery case 103 of the embodiment of the present disclosure is configured to house split type battery modules, that is, the first battery module 102 and the second battery module 104 in fig. 1, which are connected in series and supply power together to new energy vehicles such as electric automobiles and electric motorcycles. In the embodiment of the disclosure, the first battery module 102 and the second battery module 104 are separated by a novel heat insulating material such as mica, so that only half of the batteries can be burned out during puncture combustion, and the driving safety is improved.
In addition, the battery case 103 may be provided in a case structure, for example, and both sides thereof are opened so that the first and second battery modules 102 and 104 are disposed inside the case-type battery case 103 from the side at the time of installation, and after the first and second battery modules 102 and 104 are disposed inside the battery case 103, the first and second battery side plates 101 and 105 may be respectively mounted on both sides of the battery case 103 so as to mount and fix the first and second battery modules 102 and 104 inside the battery case 103.
Next, the mechanisms of the respective components of the CTC power battery integrated chassis 100 are specifically described with reference to the drawings.
First, referring to fig. 2, a battery case 103 of an embodiment of the present disclosure is described, the battery case 103 of an embodiment of the present disclosure includes a case 201, which may be a rectangular parallelepiped-like structure integrally cast with an aluminum alloy; a connection structure 202 for connecting the tank 201 with other parts of the new energy vehicle, it should be understood that although only one connection structure 202 is shown in fig. 2, two or more connection structures may be included; reinforcing ribs 203 for reinforcing the strength of the case 201; the hollowed-out part 204 is a hole, a groove and other structures on the box 201, and is used for reducing the weight of the box 201.
In the embodiment of the present disclosure, the battery case 103 may be of a rectangular parallelepiped structure as a whole, for example, and is configured to house the first and second battery modules 102 and 104, and the battery case 103 is also connected with other structures such as a whole vehicle steering system, a driver's seat bracket, and a rear swing arm, thereby consolidating the first and second battery modules 102 and 104 with the whole vehicle.
In the embodiment of the present disclosure, the battery case 103 is partitioned into a first space and a second space by a heat insulating plate 301 (see fig. 3) described later, and the first space and the second space are used to accommodate the split first battery module 102 and second battery module 104, respectively. In the embodiment of the present disclosure, the heat insulating plate 301 may be disposed, for example, at the very center portion of the battery case 103 and along the advancing direction of the new energy vehicle, in which case the split first and second battery modules 102 and 104 are put into the battery case 103 from both sides of the battery case 103 and are insulated using the heat insulating plate 301, and the outside is sealed with the first and second battery side plates 101 and 105, which will be described later in detail.
As described above, the heat shield 301 is used to isolate the battery case 103 into the first space and the second space, so that only half of the battery modules are burned when the battery modules are burned, and the battery modules are sealed by the first battery side plate 101 and the second battery side plate 105 on both sides, so that foreign matters such as dust, muddy water and the like can be prevented from entering the battery modules, and the service life of the battery can be prolonged.
In addition, as shown in fig. 3, the heat shield 301 in the embodiment of the present disclosure includes a heat shield frame 3011, and the periphery of the heat shield frame 3011 may be fixedly connected to the battery case 103.
In addition, the heat shield 301 may further include connectors 3012, 3013, 3014 for connecting the entire CTC power battery integrated chassis with other parts of the new energy vehicle, in the case of the new energy vehicle being an electric motorcycle in the disclosed embodiment, the first connector 3012 is located at the top of the battery box 103 after being mounted in place and for connecting with a driver riding bracket; the second connector 3014 is located at the front side of the battery box 103 and is used for connecting with the whole vehicle steering system; the third connector 3013 is located at the rear side of the battery compartment 103 and is adapted to connect to a rear swing arm.
In addition, the first connecting piece 3012 and the driver riding bracket can be connected by adopting a screw and a nut, and the second connecting piece 3014 and the whole vehicle steering system can be connected by adopting a shaft; and the third link 3013 and the rear rocker arm may also be connected by a shaft.
In the disclosed embodiment, the heat shield 301 is integrally cast, that is, the heat shield 301 includes a first connector 3012, a second connector 3014, and a third connector 3013 extending beyond the housing of the battery case 103, wherein the first connector is located at the top of the battery case 103, the second connector 3014 is located at the front side of the battery case 103, and the third connector 3013 is located at the rear side of the battery case 103.
As shown in fig. 3, in the embodiment of the present disclosure, the second and third connection members 3014 and 3013 are connected by an extension, and the extension extends through the heat insulation board 301 and divides the heat insulation board 301 into a first region and a second region, wherein the first and second regions are filled with a heat insulation material.
That is, unlike the first connector 3012, the second connector 3014 and the third connector 3013 are not connected to one side of the heat shield frame 3011, but extend through the heat shield 301 via an extension, and the bottom of the extension (the side near the third connector 3013) is fixedly connected to one side of the heat shield frame 3011, and the extension thereof is also connected to the other side of the heat shield frame 3011 by a screw, so that the strength of the second connector 3014 and the third connector 3013 can be greatly improved, because the second connector 3014 is connected to the steering system and the third connector 3013 is connected to the rear swing arm in a state of being mounted in place, and thus by providing the second connector 3014 and the third connector 3013 to be connected via an extension extending through the heat shield 301 and being connected to a plurality of sides of the heat shield frame 3011, the strength thereof can be enhanced.
In this case, the extension extends through the heat shield 301 and divides the heat shield 301 into a first region and a second region, wherein the first and second regions are filled with a heat shield material, such as mica boards or the like. In addition, the heat shield 301 may also include a layer of heat shield material 3015, the layer of heat shield material 3015 may be, for example, a mica board, and may also be other heat shield material, and secured to the heat shield frame 3011 by screws or the like. Although in the above description, the heat shield 301 is provided with a mica heat shield material in between, it should be understood that other heat shields may be employed.
In addition, in the embodiment of the present disclosure, a guide structure 3016, which is a rectangular structure including a chamfer, may be further provided at the heat shield 301, wherein the chamfer structure is capable of guiding the battery module to be mounted in place along the chamfer structure. After the battery module is mounted in place, the battery module may be fastened to the heat insulation plate 301 via the mounting posts 3017 by screws or the like.
In a specific implementation manner, the chamfer is set to be of a three-section structure, the slope K1 of the first section is smaller, the slope K2 of the second section is larger, and the slope K3 of the third section is smaller, so that when the battery module is installed, the part of the first section, which is smaller in slope K1, is contacted first to prevent the battery module from being knocked, then the battery module is quickly fixed around a preset position through the second section, which is larger in slope K2, and finally the battery module is fixed in place through the third section, which is smaller in slope K3. Preferably, K2> K3> K1 is required so that the best positioning effect can be achieved because setting K3 to be larger than K1 can prevent the third-stage slope K3 from being too small, resulting in easy sliding of the battery module.
In the above, the arrangement of the battery case 103 and the heat insulating plate 301 is described, and next, with reference to fig. 4 and 5, the structures of the first battery side plate 101 and the second battery side plate 105 are described, wherein fig. 4 is the outside of the battery side plate, and fig. 5 is the inside of the battery side plate. It should be understood that the structures of the first battery side plate 101 and the second battery side plate 105 are symmetrical with respect to the battery case 103, and in the following description, the first battery side plate 101 is described as an example.
As shown in fig. 4 and 5, the first battery side plate 101 of the embodiment of the present disclosure includes a heat sink 1011, a seal ring 1012, a thermally conductive silicone 1013, and a mounting portion 1014.
The heat sink 1011 is provided outside the first battery side plate 101, and may have a plate-like structure in shape, and the heat sink 1011 is provided in a direction consistent with the moving direction, so that air flows along both sides of the heat sink 1011 when a new energy vehicle such as an electric motorcycle moves, and heat can be more removed.
In addition, the thermally conductive silica gel 1013 is provided inside the first battery side plate 101, and the direction of the thermally conductive silica gel 1013 is set to coincide with the direction of the heat radiating fins 1011. Specifically, the heat conductive silica gel 1013 may be arranged in a rectangular shape with intervals, and the long side direction of the rectangle is consistent with the direction of the heat dissipation sheet 1011, so that the overlapping area of the heat conductive silica gel 1013 and the root of the heat dissipation sheet 1011 is larger, and heat can be better taken away. It should be appreciated that in embodiments of the present disclosure, thermally conductive materials other than thermally conductive silicone 1013 may be employed, such as copper, silver, and the like.
In addition, in order to prevent the battery module from being contaminated by dust, muddy water, and the like, the inner side surfaces of the first battery side plate 101 and the second battery side plate 105 further include sealing grooves, and sealing rings 102 are provided in the sealing grooves, so that the battery module can be sealed together with the battery case 103.
As shown, the battery side plate of the embodiment of the present disclosure may be connected to the battery case 103, for example, by the mounting portions 1014 at four corners.
In the above, the CTC power battery-integrated chassis of the embodiment of the present disclosure is described, and in practice, the CTC power battery-integrated chassis can be applied to a new energy vehicle such as a new energy automobile, a new energy motorcycle, and so a new energy vehicle including the CTC power battery-integrated chassis is also the subject matter protected by the present disclosure. Specifically, fig. 6 shows an electric motorcycle including a CTC power battery integrated chassis 100.
Accordingly, embodiments of the present disclosure provide the following:
1. a CTC power battery integrated chassis comprises a first battery side plate (101), a battery box (103) and a second battery side plate (105), wherein
The battery case (103) has a box-shaped structure and is configured to house a battery module;
the first battery side plate (101) and the second battery side plate (105) are connected with the battery box body (103) so as to accommodate the battery module in the battery box body (103); and is also provided with
Each of the first battery side plate (101), the battery case (103), and the second battery side plate (105) is integrally formed.
2. The CTC power battery integrated chassis according to claim 1, the battery case (103) includes a first space and a second space for accommodating the split first battery module (102) and second battery module (104), and a heat insulating plate is provided between the first space and the second space.
3. The integrated chassis of the CTC power battery according to the 2, wherein a mica heat insulation material is arranged in the middle of the heat insulation plate.
4. The CTC power cell integrated chassis of claim 2, the thermal shield comprising a first connector, a second connector, and a third connector extending beyond the cell box (103) housing, wherein
The first connecting piece is located at the front side of the battery box body (103), the second connecting piece is located at the top of the battery box body (103), and the third connecting piece is located at the rear side of the battery box body (103).
5. The CTC power cell integrated chassis of claim 4, the first connector and the third connector being connected by an extension extending through the heat shield and dividing the heat shield into a first region and a second region, wherein the first region and the second region are filled with a heat insulating material.
6. The CTC power battery integrated chassis according to claim 1, the battery case (103) further comprising:
reinforcing ribs for increasing the strength of the battery case (103); and
and the hollow structure is used for reducing the weight of the battery box body (103).
7. The CTC power battery integrated chassis according to claim 1, the outer sides of the first battery side plate (101) and the second battery side plate (105) comprise heat radiating fins, which are disposed to coincide with a moving direction.
8. The CTC power battery integrated chassis according to claim 7, the inner sides of the first battery side plate (101) and the second battery side plate (105) comprise thermally conductive silicone, and the direction of the thermally conductive silicone is set to coincide with the direction of the heat sink.
9. The integrated chassis of CTC power battery according to claim 7, the inner side peripheries of the first battery side plate (101) and the second battery side plate (105) further comprise a sealing groove, and a sealing ring is arranged in the sealing groove for sealing the battery module with the battery box body (103).
10. A new energy vehicle comprising a CTC power cell integrated chassis according to any one of claims 1-9.
The foregoing is merely specific embodiments of the disclosure, but the protection scope of the disclosure is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the disclosure are intended to be covered by the protection scope of the disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims (10)

1. A CTC power battery integrated chassis comprising a first battery side plate (101), a battery case (103), and a second battery side plate (105), wherein
The battery case (103) has a box-shaped structure and is configured to house a battery module;
the first battery side plate (101) and the second battery side plate (105) are connected with the battery box body (103) so as to accommodate the battery module in the battery box body (103); and is also provided with
Each of the first battery side plate (101), the battery case (103), and the second battery side plate (105) is integrally formed.
2. The CTC power battery integrated chassis according to claim 1, wherein the battery case (103) comprises a first space and a second space for accommodating the split first battery module (102) and second battery module (104), and a heat insulating plate is provided between the first space and the second space.
3. The CTC power cell integrated chassis of claim 2, wherein a mica insulation material is disposed in the middle of the insulation panel.
4. The CTC power battery integrated chassis of claim 2, wherein the thermal shield comprises a first connector, a second connector, and a third connector that extend beyond the battery box (103) housing, wherein
The first connecting piece is located at the front side of the battery box body (103), the second connecting piece is located at the top of the battery box body (103), and the third connecting piece is located at the rear side of the battery box body (103).
5. The CTC power cell integrated chassis of claim 4, wherein the first connector and the third connector are connected by an extension that extends through the insulating panel and divides the insulating panel into a first region and a second region, wherein the first region and the second region are filled with an insulating material.
6. The CTC power battery integrated chassis of claim 1, wherein the battery case (103) further comprises:
reinforcing ribs for increasing the strength of the battery case (103); and
and the hollow structure is used for reducing the weight of the battery box body (103).
7. The CTC power battery integrated chassis of claim 1, wherein the outer sides of the first battery side plate (101) and the second battery side plate (105) comprise heat sinks that are disposed to coincide with a direction of movement.
8. The CTC power battery integrated chassis of claim 7, wherein the inner sides of the first battery side plate (101) and the second battery side plate (105) comprise thermally conductive silicone, the direction of the thermally conductive silicone being set to coincide with the direction of the heat sink.
9. The CTC power battery integrated chassis of claim 7, wherein the inner side perimeter of the first battery side plate (101) and the second battery side plate (105) further comprises a sealing groove, wherein a sealing ring is disposed in the sealing groove for sealing the battery module with the battery case (103).
10. A new energy vehicle characterized by comprising the CTC power cell integrated chassis according to any one of claims 1-9.
CN202222883928.1U 2022-10-31 2022-10-31 CTC power battery integrated chassis and new energy vehicle Active CN219123388U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222883928.1U CN219123388U (en) 2022-10-31 2022-10-31 CTC power battery integrated chassis and new energy vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222883928.1U CN219123388U (en) 2022-10-31 2022-10-31 CTC power battery integrated chassis and new energy vehicle

Publications (1)

Publication Number Publication Date
CN219123388U true CN219123388U (en) 2023-06-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222883928.1U Active CN219123388U (en) 2022-10-31 2022-10-31 CTC power battery integrated chassis and new energy vehicle

Country Status (1)

Country Link
CN (1) CN219123388U (en)

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