CN219116377U

CN219116377U - Flexible material arranging station for arranging materials in fixed postures

Info

Publication number: CN219116377U
Application number: CN202320180533.7U
Authority: CN
Inventors: 李睿蛟; 陆文彬; 徐晟�; 许杭杰
Original assignee: Xiayu Robot Hangzhou Co ltd
Current assignee: Xiayu Robot Hangzhou Co ltd
Priority date: 2023-02-10
Filing date: 2023-02-10
Publication date: 2023-06-02
Anticipated expiration: 2033-02-10

Abstract

The utility model discloses a flexible material arranging station for arranging materials in a fixed posture, which comprises a material lifting part, a first material arranging part, a second material arranging part, a discharging part and a control center, wherein the material lifting part comprises a plurality of hoppers and a plurality of scraper lifters connected with the hoppers; the first material arranging part comprises a first conveyor belt, a material gesture recognition part and a parallel manipulator, wherein the first conveyor belt is connected with the scraper hoist, the material gesture recognition part feeds back the state of the material on the first conveyor belt to the control center, and the control center sends out an instruction to instruct the parallel manipulator to grab the material in the front state to the discharging part; the second reason material portion includes turning over material portion, conveyer belt two, conveyer belt three and pushing away material portion, turns over the material of conveyer belt one reverse side state and carries to conveyer belt two to the obverse side state, and conveyer belt three receives the material on the conveyer belt two and pushes away to conveyer belt one through pushing away material portion, can separate multiple material simultaneously to adjust the gesture with the material of separation, guarantee that it is in the obverse side state and packing pattern orientation unanimously makes things convenient for next step packing.

Description

Flexible material arranging station for arranging materials in fixed postures

Technical Field

The utility model relates to the technical field of material arranging stations, in particular to a flexible material arranging station for arranging materials in a fixed posture.

Background

At present, the industry such as food, 3C often can need to carry out reason material to the material, the gesture to the material still has certain requirement when reason material, can solve with the vibration dish to small-size spare part, but to the material of box-like or bagging, still do not have a flexible reason material equipment that is fit for the fixed gesture reason material of bag, box-like material, still rely on the manual work to carry out the material separation at present, turn over and adjust the material gesture, to fixed gesture reason material, not only need right side up, still need the packaging pattern orientation unanimous, therefore need reason material station can multiple material of simultaneous separation to adjust the gesture with the material of separation, guarantee that it is in the right side state and the packaging pattern orientation is unanimous and make things convenient for next step packing.

Disclosure of Invention

The utility model aims to provide a flexible material arranging station for arranging materials in a fixed posture, which can separate various materials simultaneously, adjust the posture of the separated materials, ensure that the separated materials are in a front state, and ensure that the packaging patterns are consistent in orientation so as to facilitate the next packaging.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the flexible material arranging station comprises a material lifting part, a first material arranging part, a second material arranging part, a discharging part and a control center, wherein the material lifting part comprises a plurality of hoppers and a plurality of scraper lifters connected with the hoppers; the first material arranging part comprises a first conveyor belt, a material gesture recognition part and a parallel manipulator, wherein the first conveyor belt is connected with the scraper hoist, the material gesture recognition part is positioned above the first conveyor belt, the material state on the first conveyor belt is fed back to the control center, and the control center sends out an instruction to instruct the parallel manipulator to grab the material in the front state to the discharging part; the second material arranging part comprises a material turning part, a conveying belt II, a conveying belt III and a pushing part, wherein the material turning part is connected with the conveying belt I and the conveying belt II, materials in a reverse surface state of the conveying belt I are turned to a front surface state and conveyed to the conveying belt II, and the conveying belt III receives the materials on the conveying belt II and pushes the materials to the conveying belt I through the pushing part.

Preferably, in order to enable the material arranging station to be suitable for the separation of different-size materials, the scraper elevator comprises a bottom plate and a telescopic scraper, the length of the scraper can be adjusted through stretching, the scraper is detachably arranged on the bottom plate, therefore, the width adjustment between the scrapers can be realized, and the separation of materials with different lengths and widths is realized.

Preferably, the material gesture recognition part comprises a bracket and a camera, wherein the bracket is arranged above the conveyor belt, the camera is arranged at the bottom of the bracket and corresponds to the conveyor belt, the position, the front side and the back side of the material can be visually recognized through the camera, and recognition information is transmitted to the control center for next operation.

Preferably, in order to further identify and output the material after the second material arranging part is arranged, the material pushing part comprises a sliding table, a sensor and a cylinder, the sliding table is connected with the conveying belt III and the conveying belt I, the cylinder is arranged on one side, close to the conveying belt III, of the sliding table, when the sensor senses that the material exists on the sliding table, the cylinder pushes the material to push the material onto the conveying belt I, and the arrangement and the output are continued.

Preferably, the discharging part comprises a conveying mechanism, a plurality of discharging positions with adjustable intervals are arranged on the conveying mechanism, and the discharging positions with adjustable intervals can be suitable for outputting materials with different sizes.

Preferably, the discharging part comprises a conveying mechanism, and a plurality of trays are placed on the conveying mechanism.

Preferably, the discharging part comprises a conveying mechanism, and a material packing box is placed on the conveying mechanism.

Preferably, the material turning part comprises an adjustable turning slideway, and can be suitable for turning materials with different sizes.

Compared with the prior art, the utility model has the beneficial effects that:

1. the material sorting station can separate chaotic bags and boxed materials in a plurality of hoppers through the plurality of hoppers and the plurality of scraper lifts, can sort various materials simultaneously, and can separate the chaotic bags and the boxed materials singly, the first material sorting part can identify the front and the back of the materials and the gesture, the front state is grabbed, the packaging patterns are output towards the materials which are consistent, the second material sorting part can automatically turn over the materials on the back to adjust the gesture of the materials to the required gesture, and then the materials are accelerated to separate and reload to the first material sorting part for further identification and output, so that the food sorting machine can separate various materials simultaneously, adjust the gesture of the separated materials, ensure that the materials are in the front state, the packaging patterns are consistent and the packaging patterns are convenient for next packaging;

2. the scraper lifter of the material arranging station adopts the detachable scraper, and can be conveniently and quickly replaced on the bottom plate with the required interval for fixing the scraper according to different material sizes;

3. the material arranging station can well replace manual operation of similar scenes, and has the advantages of higher efficiency, higher cost performance, higher stability, low equipment cost, compact structure and small occupied area;

4. the material arranging station can adapt to bags or box-packed materials with various sizes, and has high flexibility;

5. the material arranging station can circularly feed materials, and solves the problems that the incoming materials are not fast enough to grasp and the front and back sides are inconsistent;

6. the sorting efficiency of the sorting station can reach 60-80 per minute.

Drawings

FIG. 1 is a schematic perspective view of a flexible material handling station for handling materials in a fixed attitude according to the present utility model;

FIG. 2 is a schematic side view of a flexible material handling station for fixed-attitude material handling according to the present utility model;

fig. 3 is a schematic top view of a flexible material handling station for handling materials in a fixed posture according to the present utility model.

In the figure: 1. a lifting part; 11. a hopper; 12. a scraper elevator; 121. a bottom plate; 122. a scraper; 2. a first material arranging part; 21. a first conveyor belt; 22. a material gesture recognition part; 221. a bracket; 222. a camera; 23. a parallel manipulator; 3. a second material arranging part; 31. a turning part; 32. a second conveyor belt; 33. a conveyor belt; 34. a pushing part; 341. a sliding table; 342. a cylinder; 4. a discharging part; 41. a conveying mechanism; 411. and (5) discharging the material level.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-3, a flexible material arranging station for arranging materials in a fixed posture comprises a material lifting part 1, a first material arranging part 2, a second material arranging part 3, a discharging part 4 and a control center, wherein the material lifting part 1 comprises a plurality of hoppers 11 and a plurality of scraper lifters 12 connected with the hoppers 11, disordered bags and boxed materials of a whole frame are manually guided into the hoppers 11, and the scraper lifters 12 sort and lift the mixed materials in the hoppers 11 upwards to realize single-row separation; the first material arranging part 2 comprises a first conveyor belt 21 connected with the scraper elevator 12, a material gesture recognition part 22 and a parallel manipulator 23, wherein the material gesture recognition part 22 is positioned above the first conveyor belt 21, after the material reaches the first conveyor belt 21, the material gesture recognition part 22 recognizes the position, the front side and the back side of the material and feeds back the position, the front side and the back side of the material to the control center, and the control center sends out an instruction to instruct the parallel manipulator 23 to grasp the material in the front state to the discharging part 4 for output; the second material arranging part 3 comprises a material turning part 31, a second conveying belt 32, a third conveying belt 33 and a pushing part 34, the material turning part 31 is connected with the first conveying belt 21 and the second conveying belt 32, materials in the reverse side state of the first conveying belt 21 are turned over to the front side state and conveyed to the second conveying belt 32 for acceleration separation and conveyed to the third conveying belt 33 at a certain interval, the third conveying belt 33 receives the materials on the second conveying belt 32 and pushes the materials to the first conveying belt 21 through the pushing part 34 for further identification and output, and therefore the food processor can separate various materials at the same time, adjust the postures of the separated materials, ensure that the materials are in the front side state and the packaging patterns are consistent and facilitate the next packaging.

Example two

Referring to fig. 1-3, when the material sorting station is used for sorting materials, the whole frame of chaotic bags and boxes of materials are manually guided into two hoppers 11, two scraper lifts 12 sort and lift the mixed materials in the two hoppers 11 upwards to realize single-row separation, in order to enable the material sorting station to be applicable to separation of materials with different sizes, the scraper lifts 12 comprise a bottom plate 121 and telescopic scrapers 122, the scrapers 122 are detachably arranged on the bottom plate 121, the two scraper lifts 12 convey the materials to two conveyor belts 21, cameras 222 above the conveyor belts 21 visually identify the positions, the front and the back sides and the postures of the materials and transmit identification information to a control center, the control center sends out an instruction to instruct a parallel manipulator 23 to grasp the materials in a front state to a discharging part 4, the materials are output through the discharging part 4, the discharging part 4 comprises a conveying mechanism 41, the conveying mechanism 41 is provided with a plurality of discharge positions 411 with adjustable intervals, so that the material arranging station can be suitable for outputting materials with different sizes, for the materials in a reverse side state, an adjustable overturning slideway of the overturning part 31 overturns the materials by 180 degrees, overturns to the second conveying belt 32 for accelerating separation and conveying the materials to the third conveying belt 33 at a certain interval, the third conveying belt 33 receives the materials on the second conveying belt 32, when the materials reach the top end of the third conveying belt 33, the materials reach a platform of the sliding table 341, a sensor is triggered and a cylinder 342 is guided to push the materials, the materials reflux to the first conveying belt 21 through the sliding table 341 for further identification and output, therefore, the material arranging station can separate the disordered bags and the boxed materials of the whole frame by one piece, identify the front side and the back side and the gesture, absorb or grab the materials and adjust the gesture of the materials to the required gesture, the reverse side materials are automatically overturned, the separation is accelerated and the feeding is carried out again, the method can well replace manual operation of similar scenes, and has higher efficiency, higher cost performance and higher stability.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. A flexible material arranging station for arranging materials in a fixed posture is characterized by comprising a material lifting part (1), a first material arranging part (2), a second material arranging part (3), a discharging part (4) and a control center,

the lifting part (1) comprises a plurality of hoppers (11) and a plurality of scraper lifts (12) connected with the hoppers (11);

the first material arranging part (2) comprises a first conveyor belt (21) connected with the scraper elevator (12), a material gesture recognition part (22) and a parallel manipulator (23), the material gesture recognition part (22) is positioned above the first conveyor belt (21), the material state on the first conveyor belt (21) is fed back to the control center, and the control center sends out an instruction to instruct the parallel manipulator (23) to grab the material in the front state to the discharging part (4);

the second material arranging part (3) comprises a material turning part (31), a second conveying belt (32), a third conveying belt (33) and a pushing part (34), wherein the material turning part (31) is connected with the first conveying belt (21) and the second conveying belt (32), materials in the reverse side state of the first conveying belt (21) are turned to the front side state and conveyed to the second conveying belt (32), and the third conveying belt (33) receives the materials on the second conveying belt (32) and pushes the materials to the first conveying belt (21) through the pushing part (34).

2. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the scraper lifter (12) comprises a bottom plate (121) and a telescopic scraper (122), and the scraper (122) is detachably arranged on the bottom plate (121).

3. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the material gesture recognition part (22) comprises a bracket (221) and a camera (222), wherein the bracket (221) is arranged above the first conveyor belt (21), and the camera (222) is arranged at the bottom of the bracket (221) corresponding to the first conveyor belt (21).

4. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the pushing part (34) comprises a sliding table (341), a sensor and an air cylinder (342), wherein the sliding table (341) is connected with the conveying belt III (33) and the conveying belt I (21), and the air cylinder (342) is arranged on one side, close to the conveying belt III (33), of the sliding table (341).

5. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the discharging part (4) comprises a conveying mechanism (41), and a plurality of discharging positions (411) with adjustable intervals are arranged on the conveying mechanism (41).

6. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the discharging part (4) comprises a conveying mechanism (41), and a plurality of trays are placed on the conveying mechanism (41).

7. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the discharging part (4) comprises a conveying mechanism (41), and a material packing box is placed on the conveying mechanism (41).

8. A flexible finishing station for fixed-attitude finishing of materials as claimed in claim 1, wherein: the turning part (31) comprises an adjustable turning slideway.