CN219116370U - Production line for coiled upright rod with buffer area - Google Patents

Production line for coiled upright rod with buffer area Download PDF

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Publication number
CN219116370U
CN219116370U CN202223396007.9U CN202223396007U CN219116370U CN 219116370 U CN219116370 U CN 219116370U CN 202223396007 U CN202223396007 U CN 202223396007U CN 219116370 U CN219116370 U CN 219116370U
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China
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temporary storage
conveying device
material ejection
frame
pole setting
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CN202223396007.9U
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Chinese (zh)
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彭运之
李志强
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Jiangsu Guodian New Energy Equipment Co ltd
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Jiangsu Guodian New Energy Equipment Co ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The application relates to a coil buckle vertical rod production connecting line with a buffer area, which belongs to the field of coil buckle vertical rod production and comprises a conveying device for connecting an area to be processed and a vertical rod production station, wherein a temporary storage station is arranged in the conveying device; the temporary storage station is provided with a temporary storage frame and a material ejection assembly, the temporary storage frame is connected with the conveying device, the material ejection assembly is arranged on the conveying device and is arranged opposite to the temporary storage frame, and when the number of vertical rods in a to-be-processed area reaches a set threshold value, the material ejection assembly controls the vertical rods to move to the temporary storage frame. When the number of the vertical rods in the area to be processed exceeds a set threshold value, the material ejection assembly is started and pushes the vertical rods, so that the vertical rods move to the temporary storage rack to be temporarily stored under the action of gravity of the vertical rods, the step that an operator stops the work of the conveying device is reduced, the phenomenon of blocking in the whole process of producing the disc-buckled vertical rods is reduced, and the whole production efficiency of producing the disc-buckled vertical rods is improved.

Description

Production line for coiled upright rod with buffer area
Technical Field
The application relates to the field of production of dish knot pole setting, in particular to a dish knot pole setting production line with buffer area.
Background
The disc scaffold is a novel scaffold and mainly comprises upright posts with disc buckles and transverse rods, wherein the transverse rods are fixed with the disc buckles of the two upright posts through bolts, so that the disc buckle scaffold is assembled.
In the related art, the production line for producing the dish knot pole setting mainly comprises a pole setting production station and a dish knot assembly station, and the pole setting production station is connected with the dish knot assembly station through a conveying belt. The junction of dish knot assembly station and conveyer belt is equipped with the region of waiting to process, waits to process the region and is equipped with the lifting unit who is used for promoting the pole setting. The conveyer belt carries the pole setting to waiting processing region department, and rethread lifting unit carries to dish knot assembly station department, and lifting unit carries the pole setting to dish knot assembly station again to assemble the dish knot pole setting.
In view of the above-mentioned related art, the inventor found that the space of the area to be processed is limited, when the pole at the area to be processed reaches the set threshold, the operator needs to stop the work of the pole production station and the conveyor belt, and when the pole stock storage in the area to be processed is reduced, the conveyor belt is restarted, so that the whole process of processing the disc buckle and the pole stock is stopped, the time cost for producing the disc buckle pole stock is increased, and the overall production efficiency of processing the pole stock with the disc buckle is affected, so that the improvement is required.
Disclosure of Invention
In order to solve the above problems, the present application provides a production line for a coiled upright with a buffer area.
The application provides a dish detains pole setting production line with buffer area adopts following technical scheme:
the production connecting line with the buffer area for the coiled buckle vertical rod comprises a conveying device for connecting an area to be processed and a vertical rod production station, wherein a temporary storage station is arranged in the conveying device;
the temporary storage station is provided with a temporary storage frame and a material ejection assembly, the temporary storage frame is connected with a conveying device, the material ejection assembly is arranged on the conveying device and is arranged opposite to the temporary storage frame, and when the number of vertical rods in the to-be-processed area reaches a set threshold value, the material ejection assembly controls the vertical rods to move onto the temporary storage frame.
Through adopting above-mentioned technical scheme, when waiting that the regional pole setting quantity of processing exceeds the settlement threshold value, the liftout subassembly starts, and conveyor carries the pole setting to when being relative with the liftout subassembly this moment, and the liftout subassembly promotes the pole setting towards the direction of keeping in the frame for the pole setting drops to the frame of keeping in, makes difficult phenomenon that stagnates appear in the whole production process, thereby has improved the production efficiency of the pole setting that the production is equipped with the dish and detains.
Preferably, a blocking frame is arranged on one side, far away from the conveying device, of the temporary storage frame, and a temporary storage space for storing the vertical rods is formed between the blocking frame and the temporary storage frame.
Through adopting above-mentioned technical scheme, the liftout subassembly pushes away the pole setting to the frame of keeping in for the pole setting gets into the space of keeping in and stores, blocks the frame and blocks the pole setting this moment, makes the pole setting be difficult for leaving the space of keeping in, so that collect the pole setting.
Preferably, the liftout subassembly includes detection spare and liftout spare, detection spare and liftout spare set up on conveyor along conveyor's direction of delivery, the liftout spare sets up relatively with the frame of keeping in, the liftout spare includes liftout cylinder and liftout board, the liftout cylinder is connected with conveyor, the liftout board sets up in the one side that the liftout cylinder is close to the frame of keeping in.
By adopting the technical scheme, when the number of the vertical rods at the vertical rod feeding frame exceeds a set threshold value, the detection part is started. In the process that conveyor continues to carry the pole setting towards the direction of pole setting material loading frame, when detecting the pole setting, the liftout cylinder starts and drives the liftout board and remove towards the pole setting, and liftout board and pole setting contact and drive the pole setting and remove towards the temporary storage frame to the pole setting is kept in, makes the whole process of processing the pole setting that is equipped with the dish knot be difficult for appearing stagnant step, thereby has improved the production efficiency of the pole setting that the production is equipped with the dish knot.
Preferably, the detecting member includes an infrared sensor provided on the conveying device.
Through adopting above-mentioned technical scheme, when infrared sensor detects the pole setting, infrared sensor sends the signal to liftout cylinder for liftout cylinder, so that push the pole setting into temporary storage space in.
Preferably, two guide rods are arranged between the conveying device and the temporary storage frame in an opposite mode, and the ejector plate is located between the two guide rods in the opposite mode.
Through adopting above-mentioned technical scheme, the guide bar provides the direction for the pole setting, is located the liftout board at two guide bar middle parts simultaneously, has improved the stability when the pole setting removes for the removal orbit of pole setting is difficult for the skew, thereby makes things convenient for the pole setting to roll down comparatively accurately in the space of keeping in.
Preferably, the conveying device is provided with a positioning assembly for positioning the vertical rod and the temporary storage rack, the positioning assembly comprises a positioning cylinder and a positioning rod, the positioning cylinder is arranged on one side, far away from the ejection cylinder, of the detection piece, and the positioning rod is arranged on the output end of the positioning cylinder.
Through adopting above-mentioned technical scheme, when pole setting quantity in pole setting material loading frame department exceeds the settlement threshold value, the location cylinder starts, and the output of location cylinder drives the locating lever and removes towards conveyor to the locating lever blocks the pole setting, has improved the position accuracy between pole setting and the guide bar this moment under the effect of locating lever, has further reduced the removal orbit of pole setting and has appeared the possibility of skew, thereby further provides convenience for the collection of pole setting.
Preferably, the temporary storage frame is provided with a guide plate, and one end of the guide plate, which is close to the blocking frame, is inclined downwards compared with one end of the guide plate, which is close to the conveying device.
Through adopting above-mentioned technical scheme, when the pole setting rolls to the space of keeping in, pole setting and deflector contact, the deflector provides the direction for the pole setting this moment for the pole setting is comparatively stable to stay in the space of keeping in, simultaneously under the effect of deflector, conveniently is located the stack of the pole setting of space of keeping in.
Preferably, the baffle frame is provided with a guide assembly, the guide assembly comprises a guide plate and a reset piece for resetting the guide plate, the guide plate is rotationally connected to one side of the baffle frame, which is close to the conveying device, and the reset piece is arranged on the baffle frame and is connected with the guide plate.
Through adopting above-mentioned technical scheme, roll the in-process in space of registering at the pole setting, pole setting and guide board contact and make the guide board rotate, the piece that resets is in compression state this moment, guide board provides the direction for the pole setting simultaneously for the pole setting is preferred to contact with the higher one end of deflector, and under the resilience force of piece that resets, has buffered the impact force of pole setting part, makes the pole setting comparatively steadily fall on the deflector, for the stack of pole setting provides convenience, thereby further for registering the pole setting and providing convenience.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through setting up temporary storage station and liftout subassembly, when the pole setting quantity of waiting processing region department exceeds the settlement threshold value, liftout subassembly carries the pole setting to temporary storage station department for operating personnel need not to stop the work of conveyer belt, has reduced the possibility of blocking in the whole production process of dish knot pole setting, in order to improve the machining efficiency of follow-up processing dish knot pole setting;
2. by arranging the detection piece, the detection piece is matched with the ejection piece, so that the working accuracy of the ejection piece is improved, temporary storage of the vertical rod is facilitated, and the efficiency of subsequent processing of the disc buckle vertical rod is further improved;
3. through setting up the deflector, the deflector cooperatees with blocking the frame, conveniently rolls the pole setting in the space of keeping in and piles up automatically to improve the utilization ratio of space of keeping in.
Drawings
FIG. 1 is a schematic overall structure of a first embodiment of the present application;
FIG. 2 is a schematic diagram of a structure for showing the positional relationship between a carriage and a temporary storage rack according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a second embodiment of the present application for showing a positional relationship between a temporary storage rack and a guiding component.
Reference numerals illustrate: 1. a conveying device; 11. temporary storage stations; 12. a carriage; 13. a conveyor chain; 2. a temporary storage rack; 21. a blocking frame; 22. temporary storage space; 3. a material ejection assembly; 31. a detecting member; 311. an infrared sensor; 32. a material ejection piece; 321. a liftout cylinder; 322. a liftout plate; 4. a positioning assembly; 41. positioning a cylinder; 42. a positioning rod; 5. a guide rod; 6. a guide plate; 7. a guide assembly; 71. a guide plate; 72. a reset member; 721. a gas spring; 722. and (3) a torsion spring.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-3.
Embodiment one:
the embodiment of the application discloses a production line of a disc buckle vertical rod with a buffer area. Referring to fig. 1, a production line for a coiled upright rod with a buffer area comprises a conveying device 1 for connecting a to-be-processed area and an upright rod production station, wherein a temporary storage station 11 is arranged at the conveying device 1, a temporary storage frame 2 and a material ejection assembly 3 are arranged at the temporary storage station 11, the temporary storage frame 2 is connected with the conveying device 1, and the material ejection assembly 3 is arranged on the conveying device 1 and is opposite to the temporary storage frame 2. When the number of the vertical rods in the area to be processed exceeds a set threshold value, the material ejection assembly 3 is started and pushes the vertical rods to the temporary storage frame 2 so as to temporarily store the vertical rods, thereby reducing the possibility of blocking in the production process of the coiled vertical rods, reducing the time cost and further improving the production efficiency of producing the coiled vertical rods.
Referring to fig. 2, the conveyor 1 includes a conveyor frame 12 and a conveyor chain 13, the conveyor chain 13 being provided on the conveyor frame 12 in the length direction of the conveyor frame 12, the conveyor chain 13 being controlled by a motor and a sprocket in the embodiment of the present application.
The ejector assembly 3 includes a detecting member 31 and an ejector member 32, and the detecting member 31 and the ejector member 32 are sequentially disposed on the carriage 12 along the conveying direction of the conveying chain 13.
Referring to fig. 2, the detecting member 31 includes an infrared sensor 311, and the infrared sensor 311 is fixed to the carriage 12. The ejector 32 comprises an ejector cylinder 321 and an ejector plate 322, the ejector cylinder 321 is fixed on the conveying frame 12, the ejector plate 322 is fixed on the output end of the ejector cylinder 321, and the output end of the ejector cylinder 321 is arranged along the conveying direction perpendicular to the conveying chain 13, so that the ejector plate 322 can push the vertical rod onto the temporary storage frame 2 more stably.
In order to improve the accuracy of pushing the vertical rod by the ejector plate 322, a positioning component 4 is arranged on one side, far away from the infrared sensor 311, of the conveying frame 12, the positioning component 4 comprises a positioning cylinder 41 and a positioning rod 42, the positioning cylinder 41 is fixed on the conveying frame 12, and the output end of the positioning cylinder 41 is arranged along the conveying direction perpendicular to the conveying chain 13.
When the number of the vertical bars in the area to be processed exceeds the set threshold, the positioning cylinder 41 is started and controls the positioning rod 42 to move toward the temporary storage frame 2, and the infrared sensor 311 is started. The conveying chain 13 controls the vertical rod to move towards the to-be-processed area, the vertical rod moves to the positioning rod 42, the positioning rod 42 blocks the vertical rod, the vertical rod is detected by the infrared sensor 311, the jacking air cylinder 321 air cylinder drives the jacking plate 322 to move towards the vertical rod, the jacking plate 322 pushes the vertical rod and enables the vertical rod to roll into the temporary storage frame 2, at the moment, the vertical rod is blocked under the action of the positioning rod 42 and the jacking plate 322, and the vertical rod is not easy to move to the to-be-processed area directly. Meanwhile, under the action of the temporary storage frame 2, temporary storage is carried out on the vertical rods, so that on one hand, the stocking amount of the vertical rods in the to-be-processed area is reduced, and on the other hand, the step that an operator stops the conveying chain 13 is reduced, and the phenomenon that the whole production process of the coiled vertical rods is difficult to stop is avoided, so that the whole production efficiency of the coiled vertical rods is improved.
Referring to fig. 2, in order to improve stability of the vertical rod moving onto the temporary storage frame 2, the temporary storage frame 2 is connected with the carriage 12 through two guide rods 5 disposed opposite to each other, and the ejector cylinder 321 and the ejector plate 322 are positioned right in between the two guide rods 5 opposite to each other, so as to improve stability of the ejector plate 322 when pushing the vertical rod. The two guide rods 5 are arranged at one end close to the temporary storage frame 2 in a downward inclined manner compared with the end close to the conveying frame 12, so that guidance is provided for the movement of the vertical rods, and the vertical rods can be stably moved onto the temporary storage frame 2.
Referring to fig. 2, in order to improve stability of the temporary storage frame 2 to the storage upright, a blocking frame 21 is fixed to a side of the temporary storage frame 2 away from the conveying frame 12 in a vertical direction, and a temporary storage space 22 for storing the upright is formed between the blocking frame 21 and the temporary storage frame 2. The blocking rack 21 provides a stop for the pole setting at this time so that the pole setting is not easily separated from the temporary storage space 22.
The implementation principle of the first embodiment of the application is as follows: when the number of the vertical rods in the area to be processed exceeds a set threshold value, the positioning assembly 4 is started and provides a stop for the vertical rods, when the infrared sensor 311 detects the vertical rods, the material ejection assembly 3 is started and moves the vertical rods towards the temporary storage frame 2, and the guide rods 5 provide guide for the vertical rods, so that the vertical rods roll into the temporary storage space 22 accurately. At this time, under the effect of the temporary storage frame 2 and the temporary storage space 22, the vertical rods are temporarily stored, so that the vertical rods in the to-be-processed area are not easy to store too much, the step that an operator stops the work of the conveying chain 13 is reduced, the phenomenon of blocking in the whole production process of the vertical rods is reduced, and the whole production efficiency of the vertical rods is improved.
Embodiment two:
referring to fig. 3, the first embodiment of the present application is different from the first embodiment in that: for the convenience pole setting piles up in the space 22 of keeping in, be fixed with deflector 6 on the temporary storage frame 2, the one end that deflector 6 is close to the baffle frame 21 is compared in the one end downward sloping setting that is close to carriage 12, when the pole setting rolls down in the space 22 of keeping in, deflector 6 provides the direction for the pole setting that rolls down in the space 22 of keeping in stacks under self gravity effect, has improved the space utilization in the space 22 of keeping in.
Referring to fig. 3, in order to improve the accuracy of the vertical rod rolling to the higher end of the guide plate 6, the guide assembly 7 is provided on the blocking frame 21, the guide assembly 7 includes a guide plate 71 and a reset member 72, the guide plate 71 is rotatably connected to the blocking frame 21, one end of the guide plate 71 close to the carriage 12 is inclined downward compared with the end close to the blocking frame 21, and the reset member 72 is provided on the blocking frame 21 and connected to the guide plate 71. The return member 72 includes a gas spring 721, one end of the gas spring 721 is rotatably connected to the guide plate 71, and the other end is rotatably connected to the blocking frame 21. And the rotation shaft of the guide plate 71 is wound with a torsion spring 722, one end of the torsion spring 722 is fixed with the guide plate 71, and the other end is fixed with the blocking frame 21.
The ejector plate 322 moves the pole setting towards the temporary storage rack 2, under the gravity action of the pole setting itself, the pole setting rolls towards the guide plate 71, when the pole setting contacts with the guide plate 71, the guide plate 71 rotates towards the guide plate 6, the gas spring 721 and the torsion spring 722 are in a compressed state, and the guide plate 71 provides guidance for the pole setting simultaneously, so that the pole setting moves to the higher position of the guide plate 6 more accurately, convenience is further provided for stacking of the pole setting, and the temporary storage rack 2 temporarily stores the pole setting. After the vertical rod is separated from the guide plate 71, the guide plate 71 is restored under the resilience of the gas spring 721 and the torsion spring 722 so that the vertical rod is continued to be guided later.
The implementation principle of the second embodiment of the application is as follows: the liftout plate 322 removes the pole setting towards the frame 2 of keeping in, and the pole setting removes towards guide board 71 under self gravity effect, and guide board 71 makes the pole setting remove towards deflector 6, and deflector 6 provides the direction for the pole setting again for the pole setting stacks relatively steadily in the space 22 of keeping in, and it is convenient to keep in to the pole setting for the frame 2 of keeping in, has improved the space utilization of space 22 of keeping in simultaneously.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims (8)

1. The utility model provides a dish knot pole setting production line with buffer area, is including conveyor (1) that are used for connecting the processing area and pole setting production station, its characterized in that: a temporary storage station (11) is arranged in the conveying device (1);
temporary storage station (11) department is equipped with temporary storage frame (2) and liftout subassembly (3), temporary storage frame (2) are connected with conveyor (1), liftout subassembly (3) set up on conveyor (1) and with temporary storage frame (2) set up relatively, when being located wait to process regional pole setting quantity and reach the settlement threshold value, liftout subassembly (3) control pole setting is removed to on temporary storage frame (2).
2. The production line for a buckle-upright with a buffer area according to claim 1, wherein: one side of the temporary storage frame (2) far away from the conveying device (1) is provided with a blocking frame (21), and a temporary storage space (22) for storing the vertical rods is formed between the blocking frame (21) and the temporary storage frame (2).
3. A coil-buckle upright production line with a buffer area according to claim 2, characterized in that: the material ejection assembly (3) comprises a detection piece (31) and a material ejection piece (32), the detection piece (31) and the material ejection piece (32) are arranged on the conveying device (1) along the conveying direction of the conveying device (1), the material ejection piece (32) and the temporary storage frame (2) are oppositely arranged, the material ejection piece (32) comprises a material ejection cylinder (321) and a material ejection plate (322), the material ejection cylinder (321) is connected with the conveying device (1), and the material ejection plate (322) is arranged on one side, close to the temporary storage frame (2), of the material ejection cylinder (321).
4. A coil-buckle upright production line with a buffer area according to claim 3, wherein: the detection element (31) comprises an infrared sensor (311), and the infrared sensor (311) is arranged on the conveying device (1).
5. A coil-buckle upright production line with a buffer area according to claim 3, wherein: two guide rods (5) which are oppositely arranged are arranged between the conveying device (1) and the temporary storage frame (2), and the material ejection plate (322) is positioned between the two guide rods (5) which are oppositely arranged.
6. A coil-buckle upright production line with a buffer area according to claim 3, wherein: the conveying device is characterized in that a positioning assembly (4) used for positioning the vertical rod and the temporary storage frame (2) is arranged on the conveying device (1), the positioning assembly (4) comprises a positioning cylinder (41) and a positioning rod (42), the positioning cylinder (41) is arranged on one side, far away from the ejection cylinder (321), of the detection piece (31), and the positioning rod (42) is arranged on the output end of the positioning cylinder (41).
7. A coil-buckle upright production line with a buffer area according to claim 2, characterized in that: the temporary storage rack (2) is provided with a guide plate (6), and one end of the guide plate (6) close to the blocking rack (21) is inclined downwards compared with one end close to the conveying device (1).
8. A coil-buckle upright production line with a buffer area according to claim 2, characterized in that: be equipped with guide assembly (7) on blocking frame (21), guide assembly (7) include guide board (71) and be used for providing reset piece (72) that reset for guide board (71), guide board (71) rotate connect and be close to one side of conveyor (1) at blocking frame (21), reset piece (72) set up on blocking frame (21) and be connected with guide board (71).
CN202223396007.9U 2022-12-15 2022-12-15 Production line for coiled upright rod with buffer area Active CN219116370U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223396007.9U CN219116370U (en) 2022-12-15 2022-12-15 Production line for coiled upright rod with buffer area

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223396007.9U CN219116370U (en) 2022-12-15 2022-12-15 Production line for coiled upright rod with buffer area

Publications (1)

Publication Number Publication Date
CN219116370U true CN219116370U (en) 2023-06-02

Family

ID=86524586

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223396007.9U Active CN219116370U (en) 2022-12-15 2022-12-15 Production line for coiled upright rod with buffer area

Country Status (1)

Country Link
CN (1) CN219116370U (en)

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