CN219094289U - Plate fixing frame of curled plate unit welding device - Google Patents

Plate fixing frame of curled plate unit welding device Download PDF

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Publication number
CN219094289U
CN219094289U CN202222851599.2U CN202222851599U CN219094289U CN 219094289 U CN219094289 U CN 219094289U CN 202222851599 U CN202222851599 U CN 202222851599U CN 219094289 U CN219094289 U CN 219094289U
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horizontal
plate
plate unit
frame
roller
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张其峰
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Dingnan Color Knight Intelligent Technology Co ltd
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Dingnan Color Knight Intelligent Technology Co ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

The utility model discloses a plate fixing frame of a curled plate unit welding device, which comprises a longitudinally arranged horizontal fixing plate movably connected with a base frame, wherein the horizontal fixing plate moves back and forth along a horizontal frame through a horizontal moving frame, the horizontal fixing plate is fixedly connected to the top surface of a horizontal connecting base plate, the horizontal moving frame is fixedly connected to one end of the bottom of the horizontal connecting base plate, and a supporting block is fixed on the side wall, far away from the horizontal moving frame, of the horizontal connecting base plate in the base frame; the bottom of the horizontal connecting base plate is fixedly provided with a longitudinal vertical rib, and the longitudinal vertical rib extends to be fixedly connected with the transverse moving frame and extends downwards to the bottom of the transverse moving frame. According to the structure, the plate fixing frame of the curled plate unit welding device provided by the utility model enables the horizontal connecting base plate to provide enough supporting force for the horizontal fixing plate, so that subsequent production is ensured or defective products are avoided.

Description

Plate fixing frame of curled plate unit welding device
Technical Field
The utility model relates to the technical field of hub processing and production, in particular to a plate fixing frame of a curled plate unit welding device.
Background
The hub is the rotating part of the wheel core, which is connected with the inner profile steel of the tire through the upright post, namely, the metal part which supports the center of the tire and is arranged on the shaft. Also called rim, steel rim, wheels and tyre bell. The hub has various types according to the diameter, width, forming mode and materials.
The hub is generally fixedly connected by the hub and the spoke coaxial center. For the rim, the production process generally cuts out an aluminum plate meeting the size requirement according to the model size of the hub, and then the aluminum plate unit is rolled and welded. In fact, the rolling device, the bending device and the welding device corresponding to the production and processing mode and even the rolling device are required to be adjusted or customized for different rim blanks produced corresponding to the current hubs of different types, so that production equipment corresponding to the rim blanks is required to be adjusted after the hub model produced each time is changed, the labor intensity is high, and the production efficiency is reduced.
In order to save production cost, hub manufacturers hope that rims with different sizes can use less kinds of blanks as much as possible, so that production time can be shortened and delivery period can be advanced by preparing goods in advance; the method is convenient for purchasing raw materials in advance for production when the price is low according to the price of the raw materials, so that the production cost is further reduced; and the shutdown loss of production equipment can be avoided, and the more effective operation of the inventory and the funds of the production enterprises can be ensured. However, at present, for the production of the hub, the small-batch customized production is carried out, and because the small-batch customized production needs to replace the corresponding equipment mould again, debugging and trial production are involved after the equipment mould is replaced, the mass production can be carried out after the product quality is ensured, the time period of the production of the hub is relatively fixed and longer, and the production cost is higher; in addition, in order to avoid the need of replenishment in the later transportation process and the after-sales process, the products produced in small batch customization are reserved for the customized products, so that the stock cost is relatively high; the final selling price of the product can be further improved.
Therefore, the patent document with the application number of 202111230454.4 provides a production process, which realizes that rims with different axial widths are produced by adopting standard parts for producing large-batch rim blanks, reduces production cost, and effectively combines a large-batch production mode with small-batch customized production at the sales end for reducing cost at the production end of enterprises.
However, there is no welding device on the market that can perform continuous rapid welding processing in the production process and that does not generate additional stress after welding.
Disclosure of Invention
The utility model aims at: the plate fixing frame of the welding device for the coiled plate units is provided, and the structures of the longitudinal vertical ribs and the transverse vertical ribs are fixedly connected at the bottoms of the horizontal connecting backing plates, so that the horizontal connecting backing plates can provide enough supporting force for the horizontal fixing plates, and the phenomenon that the welding quality of the annular plate units or the surface quality at the positions of the weld marks are affected due to the fact that the horizontal fixing plates or the horizontal connecting backing plates are stressed and deformed in the welding or weld mark milling process is avoided, and further the follow-up production or the generation of defective products are affected; the support blocks fixed on the side wall, far away from the transverse moving frame, of the horizontal connecting base plate and the cushion blocks fixed on the bottom of the horizontal connecting base plate, so that when the horizontal connecting base plate moves to a position right below a welding head and a milling cutter, both ends of the horizontal connecting base plate can be supported, the horizontal connecting base plate is prevented from being deformed due to stress, and the welding quality and the quality of the position of the weld marks on the surface of the annular plate are ensured; through the effect of mark groove to can guarantee that the laminating department at sheet material both ends can conveniently aim at under soldered connection and the milling cutter travel path.
The technical scheme adopted by the utility model is as follows:
the plate fixing frame of the coiled plate unit welding device comprises a base frame, wherein the base frame is movably connected with a horizontal fixing plate which is longitudinally arranged, the horizontal fixing plate horizontally reciprocates along the transverse direction relative to the base frame through a transverse driving device A, and the transverse driving device A is fixedly connected to the base frame; the horizontal fixing plate moves back and forth along the horizontal frame through the horizontal moving frame, the horizontal frame is fixedly connected to the inner bottom of the base frame, the top surface of the horizontal frame is rotationally connected with a horizontal screw rod A, two ends of the horizontal screw rod A are rotationally connected with the horizontal frame through bearing seats B respectively, the bottom of the horizontal fixing plate is fixedly connected with the horizontal moving frame, the horizontal moving frame is provided with a nut pair B matched with the horizontal screw rod A, and the horizontal driving device A is in transmission connection with one end of the horizontal screw rod A; the horizontal fixing plate is fixedly connected to the top surface of the horizontal connecting base plate, the horizontal moving frame is fixedly connected to one end of the bottom of the horizontal connecting base plate, and a supporting block is fixed on the side wall, located on one side, away from the horizontal moving frame, of the horizontal connecting base plate in the base frame; the bottom of the horizontal connecting base plate is fixedly connected with a longitudinal vertical rib, and the longitudinal vertical rib extends to be fixedly connected with the transverse moving frame and extends downwards to the bottom of the side wall where the transverse moving frame faces the horizontal connecting base plate.
According to the further improved scheme of the utility model, the end face of the longitudinal vertical rib, which is far away from one end of the transverse moving frame, is an inclined surface which is inclined upwards along the direction far away from the transverse moving frame, and the connection part of the longitudinal vertical rib and the horizontal connecting base plate is positioned at one side of the horizontal fixing plate, which is far away from the transverse moving frame.
According to a further improved scheme, a plurality of horizontal studs distributed at equal intervals are symmetrically fixed at the bottom of the horizontal connecting base plate and correspond to the end faces of the two sides of the longitudinal studs, and the horizontal studs are fixedly connected with the longitudinal studs.
According to a further improvement scheme, cushion blocks are fixedly arranged at the bottoms of the horizontal connecting base plates corresponding to the supporting blocks.
According to a further improvement scheme, the top surface of the horizontal fixing plate is also provided with a strip-shaped marking groove, and the length of the marking groove is longer than the welding length of the plate units.
The utility model has the beneficial effects that:
according to the plate fixing frame of the curled plate unit welding device, the longitudinal vertical ribs and the transverse vertical ribs are fixedly connected with the bottoms of the horizontal connecting backing plates, so that the horizontal connecting backing plates can provide enough supporting force for the horizontal fixing plates, and the phenomenon that the welding quality of the annular plate units or the surface quality of the positions of the welding marks are affected due to the fact that the horizontal fixing plates or the horizontal connecting backing plates are stressed and deformed in the welding or welding mark milling process is avoided, and further the follow-up production or the generation of defective products are affected.
According to the plate fixing frame of the curled plate unit welding device, the supporting blocks fixed on the side wall, far away from the transverse moving frame, of the horizontal connecting base plate and the cushion blocks fixed on the bottoms of the horizontal connecting base plate, so that when the horizontal connecting base plate moves to a position right below a welding head and a milling cutter, welding and scar milling are prepared, two ends of the horizontal connecting base plate can be supported, and therefore the horizontal connecting base plate cannot deform due to stress, and welding quality and the quality of the scar positions on the surface of the annular plate are guaranteed.
Thirdly, the plate fixing frame of the curled plate unit welding device can ensure that the joint positions of the two ends of the plate can be conveniently aligned to the position right below the moving track of the welding head and the milling cutter through the action of the marking groove.
Drawings
Fig. 1 is a schematic top view of a rim blank standard machining line.
Fig. 2 is an enlarged schematic top view of the attachment strip unit crimping device.
Fig. 3 is an enlarged schematic top view of a curl welding device.
Fig. 4 is an enlarged schematic view of a right side view of the coil welding apparatus.
Fig. 5 is an enlarged schematic top view of the rim shell finishing apparatus.
Fig. 6 is an enlarged schematic view of a front view of the rim barrel finishing apparatus.
Fig. 7 is an enlarged schematic top view of the annular plate unit jig of the robot.
Fig. 8 is a front view enlarged schematic diagram of the annular plate unit jig of the robot.
Fig. 9 is a left-view enlarged schematic diagram of the annular plate unit jig of the robot hiding the left-side clamping plate.
Fig. 10 is an enlarged schematic view in front cross-section of a nip roll of a robot.
Description of the embodiments
Referring to fig. 1 to 10, it can be known that a rim blank standard component processing production line sequentially comprises a plate sawing device 1, a plate unit rolling device 5, an annular plate unit trimming device 6, an annular plate unit flaring device 7, a rim flanging device 8, a rim barrel trimming device 9, a rim hemming device 10 and a tread shaping device 11 along a material production and conveying direction, wherein a curl welding device 4 is further arranged on one side of the plate unit rolling device 5; the annular plate unit trimming device 6 and the annular plate unit flaring device 7, the annular plate unit flaring device 7 and the rim flanging device 8, the rim flanging device 8 and the rim barrel trimming device 9, the rim barrel trimming device 9 and the rim hemming device 10, and the rim hemming device 10 and the tread shaping device 11 are respectively turned over by robots, and the robots are positioned on the side of the curled material welding device 4 corresponding to the plate unit rolling device 5.
The sheet sawing device 1 comprises a sawing table 30, a sheet feeding frame 33 is fixedly connected to one side, away from the sheet unit rolling device 5, of the sawing table 30, a strip-shaped hole is formed in the top surface of the sawing table 30 along the direction perpendicular to the sheet feeding frame 30, a vertically arranged saw blade is rotationally connected to the sawing table 30, the top of the saw blade extends out of the strip-shaped hole and moves back and forth along the strip-shaped hole, a horizontal cross rod 31 is fixedly connected to the upper side of the sawing table 30 and corresponds to the strip-shaped hole, horizontal pressing strips are respectively arranged at the bottom of the horizontal cross rod 31 and correspond to the two sides of the strip-shaped hole, and the horizontal pressing strips are movably connected with the horizontal cross rod 21 up and down through a pneumatic piston cylinder 32.
The plate fixing frame 4 of the curled plate unit welding device comprises a base frame 58, two opposite side walls of the base frame 58 are open and form a frame inner cavity 77, the top of the base frame 58 comprises longitudinal horizontal ejector rods 59 which are symmetrically arranged at two sides in parallel, a longitudinal strip-shaped through hole 63 is formed between the longitudinal horizontal rods 59, the longitudinal horizontal ejector rods 59 are also provided with a welding device 60 and a welding device 62 which are driven by a longitudinal driving device A65 to reciprocate along the longitudinal direction, the welding device 60 and the welding device 62 are fixedly connected, the bottom of the welding device 60 and the bottom of the welding device 62 are respectively provided with a milling cutter and a welding head corresponding to the positions corresponding to the strip-shaped through hole 63, the milling cutter is correspondingly positioned in the strip-shaped through hole 63, the milling cutter is horizontally rotated around a vertical shaft by a milling cutter driving motor, and the milling cutter driving motor is movably connected with the welding device 60 up and down by a milling cutter lifting device, the welding head is correspondingly positioned in the strip-shaped through hole 63 and is vertically movably connected with the welding device 62 through the welding head lifting device, the longitudinal driving device A65 is fixedly connected with the base frame 58, the base frame 58 is also movably connected with a horizontal fixing plate 61 which is longitudinally arranged, the horizontal fixing plate 61 horizontally reciprocates along the transverse direction relative to the base frame 58 through the transverse driving device A69, the transverse driving device A69 is fixedly connected with the base frame 58, when the horizontal fixing plate 61 transversely moves to one side maximum travel position, the horizontal fixing plate 61 is positioned outside the base frame 58, when the horizontal fixing plate 61 transversely moves to the other side maximum travel position, the horizontal fixing plate 61 is positioned under the strip-shaped through hole 63 and corresponds to the milling cutter and the welding head, the longitudinal movement range of the milling cutter and the welding head is greater than the longitudinal range of the horizontal fixing plate 61.
The horizontal ejector rod 59 is respectively and rotatably connected with a longitudinal screw rod A64 in transmission connection with a longitudinal driving device A65, the welding scar device 60 and the welding device 62 are respectively provided with a nut pair A matched with the longitudinal screw rod A64, and two ends of the horizontal ejector rod 59 corresponding to the longitudinal screw rod A64 are rotatably connected with the longitudinal screw rod A64 through bearing seats A66.
The horizontal fixed plate 61 reciprocates along the horizontal frame 79 through the horizontal moving frame 68, the horizontal frame 79 is fixedly connected to the inner bottom of the base frame 58, the top surface of the horizontal frame 79 is rotationally connected with a horizontal screw rod A80, two ends of the horizontal screw rod A80 are rotationally connected with the horizontal frame 79 through bearing blocks B70 respectively, the bottom of the horizontal fixed plate 61 is fixedly connected with the horizontal moving frame 68, the horizontal moving frame 68 is provided with a nut pair B matched with the horizontal screw rod A80, and the horizontal driving device A69 is in transmission connection with one end of the horizontal screw rod A80.
The horizontal fixing plate 61 is fixedly connected to the top surface of the horizontal connecting base plate 67, the horizontal moving frame 68 is fixedly connected to one end of the bottom of the horizontal connecting base plate 67, a supporting block 73 is fixed to the side wall of the base frame 58, which is located on the side, far away from the horizontal moving frame 68, of the horizontal connecting base plate 67, and when the horizontal fixing plate 61 moves to the position of the longitudinal strip-shaped through hole 63, the supporting block 73 is attached to the bottom surface of the horizontal connecting base plate 67 of the bottom of the horizontal fixing plate 61 at the position of the longitudinal strip-shaped through hole 63.
The bottom of the horizontal connecting base plate 67 is fixedly connected with a longitudinal vertical rib 71, the longitudinal vertical rib 71 extends to be fixedly connected with the horizontal moving frame 68 and extends downwards to the bottom of the side wall where the horizontal moving frame 68 faces the horizontal connecting base plate 67, the end face of one end of the longitudinal vertical rib 71 away from the horizontal moving frame 68 is an inclined plane inclined upwards along the direction away from the horizontal moving frame 68, the connection position of the longitudinal vertical rib 71 and the horizontal connecting base plate 67 is located at one side of the horizontal fixing plate 61, which is away from the horizontal moving frame 68, a plurality of equally-spaced transverse vertical ribs are symmetrically fixed at the bottom of the horizontal connecting base plate 67 and corresponding to the end faces of the two sides of the longitudinal vertical rib 71, and the transverse vertical ribs are fixedly connected with the longitudinal vertical rib 71.
The bottom of the horizontal connecting backing plate 67 is fixedly provided with a cushion block 72 corresponding to the supporting block 73.
The bottom surface of the longitudinal horizontal ejector rod 59 is positioned at two sides of the strip-shaped through hole 63, pressing plates 74 are symmetrically arranged respectively, the pressing plates 74 are movably connected with the longitudinal horizontal ejector rod 59 up and down through pressing plate lifting devices 75, and the pressing plates 74 correspond to the longitudinal middle position of the horizontal fixing plate 61.
A plurality of pressing plates 74 are arranged on one side of the strip-shaped through holes 63, and the pressing plates 74 are uniformly distributed in the range of the horizontal fixing plate 61 along the length direction of the strip-shaped through holes 63.
The two longitudinal ends of the top surface of the horizontal fixing plate 61 are respectively provided with locking clamping blocks 76 for fixing the two ends of the material plate.
The top surface of the horizontal fixing plate 61 is also provided with a strip-shaped marking groove (not shown in the drawing of the specification), when the horizontal fixing plate 61 moves to the position of the strip-shaped through hole 63, the marking groove is positioned under the walking track of the welding head, and the joint positions of the two ends of the plate units fixedly connected to the horizontal fixing plate 61 correspond to the marking groove.
The length of the marking groove is longer than the welding length of the plate units.
The sheet metal unit roller bending device 5 comprises a horizontal base 34, wherein a driving roller 35 which is horizontally arranged is arranged in the middle of the horizontal base 34, one end of the driving roller 35 is in transmission connection with a roller driving device 39 which is fixedly connected with the horizontal base 34 through a roller transmission device, a bearing seat D37 which is in swinging connection with the horizontal base 34 is arranged at the other end of the driving roller 35, the bearing seat B37 swings along the direction facing or opposite to the driving roller 35, when the bearing seat D37 rotates to the maximum travel position facing the driving roller 35, the bearing seat D37 is vertical and is in rotating connection with the driving roller 35 positioned above, and when the bearing seat D37 rotates to the maximum travel position opposite to the driving roller 35, the bearing seat D37 is separated from the driving roller 35 positioned above; the horizontal base 34 is provided with a driven rotating roller A in parallel below the driving rotating roller 35, two ends of the driven rotating roller A are respectively connected with the horizontal base 34 in a rotating way through bearing blocks C, the bearing blocks C are connected with the horizontal base 34 through rotating roller lifting adjusting devices A, two sides of the horizontal base 34, which are positioned on the driving rotating roller 35, are respectively provided with driven rotating rollers B36 which are arranged in parallel with the driving rotating roller 35, two ends of the driven rotating roller B36 are respectively connected with respective bearing blocks E38 in a rotating way, and the bearing blocks E38 are respectively connected with the horizontal base 34 in an up-down movable way through rotating roller lifting adjusting devices B.
The top surface of the horizontal base 34 is provided with a deflector rod 40 which reciprocates horizontally along the direction parallel to the axis of the driving roller 35, one end of the deflector rod 40 extends to the position of the driving roller 5 positioned above, the other end of the deflector rod 40 is fixedly connected with a nut pair C, the nut pair C is in transmission connection with a transverse screw rod B41 arranged on the top surface of the horizontal base 34, two ends of the transverse screw rod B41 are in rotary connection with the horizontal base 34 through a bearing seat F, one end of the transverse screw rod B41 is in driving connection with a deflector rod driving device fixedly connected with the horizontal base 34, when the transverse screw rod B41 drives the deflector rod 40 to move to the position of the maximum travel towards the roller driving device 39 through the nut pair C, the deflector rod 40 is attached to the roller driving device 39, and when the transverse screw rod B41 drives the deflector rod 40 to move to the position of the maximum travel away from the roller driving device 39 through the nut pair C, the deflector rod 40 is separated from the driving roller 35 positioned above.
The annular plate unit trimming device 6 comprises a horizontal base table 81 with a supporting device 107 at the bottom, an annular plate expansion device 82 which is connected with the top surface of the horizontal base table 81 in a rotating mode around a vertical shaft is arranged on the top surface of the horizontal base table 81, a cutting knife 101 is further arranged on one side of the annular plate expansion device 82, the cutting edge of the cutting knife 101 points to the annular plate expansion device 82, the cutting knife 101 is fixedly connected to a knife rest 100, the knife rest 100 is connected with a knife rest lifting adjusting device in an up-down adjusting mode, the knife rest lifting adjusting device is connected with the knife rest horizontal adjusting device, the knife rest horizontal adjusting device is arranged on the horizontal base table 81, the knife rest 100 is arranged on the knife rest lifting adjusting device and faces to one side of the annular plate expansion device 82, and a rotation driving device 83 of the annular plate expansion device 82 is connected with the bottom of the horizontal base table 81.
The annular plate expanding device 82 comprises a vertical sleeve 89 fixedly connected to the top surface of the horizontal base 84, an output shaft 93 of the rotation driving device 83 upwards penetrates through the horizontal base 84 and then stretches into the vertical sleeve 89, the output shaft upwards stretches out of the vertical sleeve 89 and then contacts with a plurality of expanding unit blocks uniformly distributed in the same axis, each expanding unit block comprises an annular plate expanding unit 85 and an output shaft contact unit 86, the annular plate expanding units 85 are uniformly divided by the same cylindrical side wall to form a plurality of petal-shaped structures, the output shaft contact units 86 are uniformly divided by the same conical side wall to form a plurality of petal-shaped structures, the upper side wall of the output shaft 93 is of a cone structure in matched contact with the output shaft contact units 86, the diameter of the top of the cone is larger than the diameter of the bottom of the cone, the inner diameter of the vertical sleeve 89 is larger than or equal to the maximum diameter of the cone, and the rotation driving device 83 is movably connected with the horizontal base 54 up and down through a lifting driving device A91 fixed on the bottom surface of the horizontal base 54.
The lifting driving device a91 is a lifting cylinder and is fixedly connected to the bottom of the horizontal base 81 through a connecting frame 98, and the end of the telescopic rod 92 of the lifting driving device a91 is fixedly connected with the rotation driving device 83.
The cone sleeve 88 is sleeved and fixed on the top of the side wall of the output shaft 93 in a coaxial mode, a shaft hole of the cone sleeve 88 is matched with the connecting shaft rod 94 coaxially arranged at the top end of the output shaft 93, a boss formed around the connecting shaft rod 94 at the top end of the output shaft 93 is a limiting boss of the cone sleeve 88, one end, opposite to the output shaft 93, of the connecting shaft rod 94 is detachably and fixedly connected with the fastening pressing plate 95 through the fastening bolt 99, and the fastening pressing plate 95 axially limits and fixedly connects the cone sleeve 88 to the limiting boss.
The top mouth of pipe of vertical sleeve 89 outwards is equipped with annular horizontal plate 90, connect riser 87 and annular plate expansion unit 85's bottom border flush, all with annular horizontal plate 90 top surface contact.
The top surface of the horizontal base 81 is positioned at the outer side of the vertical sleeve 89, a plurality of horizontal supporting plates 84 are uniformly distributed by taking the axle center of the vertical sleeve 89 as the center, the horizontal supporting plates 84 are connected with the horizontal base 81 through supporting frames 96, the top surface of the horizontal supporting plates 84 is lower than the bottom of the annular plate expanding device 82, and the distance between the edge of one side of the horizontal supporting plates 84, which is opposite to the vertical sleeve 89, and the axle center of the vertical sleeve 89 is larger than the outer diameter of the annular plate unit.
The supporting frame 96 is connected with the horizontal supporting plate 84 through the lifting driving device B97, and the lifting driving device B97 is fixedly connected to the supporting frame 96 and drives the horizontal supporting plate 84 to be movably connected up and down, when the horizontal supporting plate 84 moves up to the maximum travel, the top surface of the horizontal supporting plate 84 is flush and lower than the bottom of the annular plate expanding device 82.
The tool rest horizontal adjusting device comprises a horizontal seat 103, a horizontal screw rod is rotationally connected to the horizontal seat 103, the axial direction of the horizontal screw rod is the same as the direction of the cutting edge of a cutting tool 101, one end of the horizontal seat 103 is fixedly connected with a translation driving device 105 for driving the horizontal screw rod to rotate, the tool rest lifting adjusting device comprises a lifting seat 104, the bottom of the lifting seat 104 is fixedly connected with a nut pair D in transmission connection with the horizontal screw rod and moves back and forth along the axial direction of the horizontal screw rod, a vertical screw rod is rotationally connected to the lifting seat 104, the top end of the lifting seat 104 is fixedly connected with a lifting driving device C106 for driving the vertical screw rod to rotate, and the tool rest 100 is fixedly connected with a matched nut pair E corresponding to the vertical screw rod and moves back and forth along the axial direction of the vertical screw rod.
The cutting blade 101 is fixedly connected to the tool holder 100 by means of a tool holder 102, the cutting blade 101 being adjustably fixedly connected to the tool holder 102 in the direction of the edge of the cutting blade 101.
Two cutting blades 101 are fixedly connected to the tool rest 100 respectively, the cutting blades 101 are fixed to the tool rest 100 in an up-down adjustable manner through respective tool holders 102 respectively, and the cutting blades 101 are located in the same vertical plane.
The edge of the top surface of the horizontal base 81, which is close to the annular plate expanding device 82, the edge of the top surface of the horizontal base, which is close to the cutting knife 101, and the edge of the top surface of the horizontal base, which is back to the robot, are fixedly provided with vertical baffles 108.
The annular plate unit trimming device 6 is provided with a robot A12 on the side of the curl welding device 4, the annular plate unit flaring device 7 is provided with a robot B14 on the side of the curl welding device 4, the rim flanging device 8 is provided with a robot C16 on the side of the curl welding device 4, the rim barrel trimming device 9 is provided with a robot D18 on the side of the curl welding device 4, the rim flanging device 10 is provided with a robot E20 on the side of the curl welding device 4, and the tread shaping device 11 is provided with a robot F22 on the side of the curl welding device 4; robot A12 is equipped with turnover table A in the robot B14 side dorsad, be equipped with turnover table B13 between robot A12 and the robot B14, be equipped with turnover table C15 between robot B14 and the robot C16, be equipped with turnover table D17 between robot C16 and the robot D18, be equipped with turnover table E19 between robot D18 and the robot E20, be equipped with turnover table F21 between robot E20 and the robot F22, robot F22 is equipped with turnover table G23 in the robot E20 side dorsad.
The end parts of the robot A12, the robot B14, the robot C16, the robot D18, the robot E20 and the robot F22 are respectively provided with an annular plate unit clamp, the annular plate unit clamp comprises a clamp base plate 109, clamping plates 110 are symmetrically arranged at two ends of one side end surface of the clamp base plate 109 in the length direction respectively, the clamping plates 110 are simultaneously moved in opposite directions or back to each other through a clamping plate driving device 114, the clamping plate driving devices 114 are fixedly connected to one side end surface of the clamp base plate 109, which is opposite to the clamping plates 110, a connector 118 for connecting with the robot is fixedly connected to one side end surface of the clamp base plate 109, which is opposite to the clamping plates 110, a driving clamping roller 111 and a driven clamping roller 112 are symmetrically arranged at the opposite side end surface of the clamping plates 110 respectively, and the axes of the driving clamping roller 111 and the driven clamping roller 112 are parallel and perpendicular to a plane enclosed by the clamp base plate 109 and the clamping plates 110; the side end surface of the clamp base plate 109 facing the clamping plate 110 is also fixedly provided with a camera 119.
The clamping plate driving device 114 is fixedly connected with the clamping plate substrate 109 through the C-shaped plate 117, the clamping plate substrate 109 penetrates through the C-shaped plate 117, the clamping plate driving device 114 is fixedly connected between the vertical plate A120 of the C-shaped plate 117 and the clamping plate substrate 109, a horizontal top plate and a horizontal bottom plate of the C-shaped plate 117 are respectively and correspondingly fixedly connected with the top surface and the bottom surface of the clamping plate substrate 109, the horizontal top plate and the horizontal bottom plate of the C-shaped plate 117 extend out towards the side where the clamping plate 110 is located, a vertical plate B121 is fixedly connected between the horizontal top plate and the horizontal bottom plate of the C-shaped plate 117 and located on the side where the clamping plate 110 is located, of the clamping plate substrate 109, the camera 119 is fixedly connected onto the end surface of the vertical plate B121, which is opposite to the clamping plate substrate 109, of the connecting head 118 is fixedly connected with the end surface of the vertical plate A120, which is opposite to the clamping plate substrate 109.
The clamp base plate 109 is provided with a transmission gear 115 in transmission connection with the clamp plate driving device 114 towards one side end face of the vertical plate B121, one end of the clamp plate 110 corresponding to the clamp base plate 109 is provided with a transmission cross rod 113 arranged in parallel with the clamp base plate 109, the transmission cross rod 113 of one clamp plate 110 is positioned at the upper edge of the clamp base plate 109, the transmission cross rod 113 of the other clamp plate 110 is positioned at the lower edge of the clamp base plate 109, the transmission gear 115 is positioned between the two transmission cross rods 113, opposite end faces of the transmission cross rods 113 are respectively provided with a rack 116 meshed with the transmission gear 115 for transmission, one end of each transmission cross rod 113 is fixed with the corresponding clamp plate 110, the other end of each transmission cross rod 113 extends towards the other clamp plate 110, and when the clamp plate 110 moves back to the maximum travel position, the transmission cross rods 113 are still meshed with the transmission gear 115.
The clamp substrate 109 is provided with strip-shaped guide rail grooves 133 along the moving direction of the transmission cross bar 113, the end faces of the transmission cross bar 113 facing the clamp substrate 109 are provided with matched convex strip guide rods corresponding to the strip-shaped guide rail grooves 113, the end faces of the transmission gears 115 facing away from the clamp substrate 109 are flush with the end faces of the transmission cross bar 113 facing away from the clamp substrate 109, and are attached to the vertical plates B121, and the strip-shaped guide rail grooves 133 are dovetail grooves.
The clamping plate driving device 114 is in transmission with the transmission gear 115 through the reduction transmission box 124, and the clamping plate driving device 114 is fixedly connected with the clamp base plate 109 through the reduction transmission box 124.
The horizontal top plate and the horizontal bottom plate of the 'C' -shaped plate 117 are respectively provided with a vertical plate C122 in opposite directions, gaps are arranged between the vertical plates C122, the camera 119 stretches out from the gaps between the vertical plates C122, the end face of the vertical plate C122, which is opposite to the clamp substrate 109, is fixedly connected with an annular lamp 123, the annular lamp 123 and the camera 119 are coaxially arranged, and the irradiation direction of the annular lamp 123 is consistent with the shooting direction of the camera.
The driving clamping roller 111 and the driven clamping roller 112 respectively comprise a clamping roller shaft 138, the clamping roller shaft 138 is connected with the clamping plate 10 through a group of parallel connecting plates 128, one end of each connecting plate 128 is fixedly connected with the clamping plate 110, the other end of each connecting plate 128 is respectively and rotatably connected with the corresponding clamping roller shaft 138, two ends of each clamping roller shaft 138 respectively pass through the corresponding connecting plates 128 upwards and downwards, the clamping roller shaft 138 is correspondingly positioned between the connecting plates 128 and is fixedly connected with a clamping roller rotating wheel 127 in a coaxial mode, the clamping roller rotating roller 126 is correspondingly and coaxially fixedly connected with a part, which is outwards located, of each clamping roller shaft 138 and extends out of the connecting plates 128, the diameters of the clamping roller rotating wheel 127 and the clamping roller rotating roller 126 are equal, a plurality of anti-slip convex rings 151 are distributed on the circumferential side wall of the clamping roller rotating roller 126 at equal intervals along the axial direction, and the circumferential side wall surface of the clamping roller rotating roller 127 is provided with anti-slip patterns; a wheel driving device 134 is fixedly connected between the connecting plates 128 corresponding to the driving clamping roller 111, and the wheel driving device 134 is in transmission connection with a clamping roller shaft 138.
The roller driving device is characterized in that a roller clamping driving wheel B136 is fixedly connected to the roller output shaft of the roller driving device 134 in a coaxial manner, a roller clamping driving wheel A135 is fixedly connected to the roller clamping shaft lever 138 in a coaxial manner, and the roller clamping driving wheel A135 is in driving connection with the roller clamping driving wheel B136.
The connecting plate 128 is rotatably connected with a clamping roller rotating roller driving wheel C137 which is respectively and simultaneously connected with a clamping roller rotating roller driving wheel A135 and a clamping roller rotating roller driving wheel B136 in a driving way.
The roller 126 comprises a cylindrical groove 140 which is fixedly connected with one end of the roller shaft 138 extending out of the connecting plate 128, the notch of the cylindrical groove 140 is opposite to the roller shaft 138, the circumferential outer side wall of the cylindrical groove 140 is coaxially coated and fixed with an anti-slip cushion layer 141, and a plurality of anti-slip convex rings 151 are distributed on the circumferential outer side wall of the anti-slip cushion layer 141 at equal intervals along the axial direction.
The circumference lateral wall of anti-skidding bed course 141 is equipped with a plurality of ring grooves 150 that set up with anti-skidding bed course 141 coaxial heart along axial equidistant, the coaxial heart of cell wall of ring groove 150 one side of keeping away from the pinch roller axostylus axostyle 138 is equipped with annular strip, be connected through annular shell fragment 152 between the tank bottom of annular strip free end and the ring groove 150, one side border and the annular strip fixed connection of annular shell fragment 152 the opposite side border and the tank bottom fixed connection of ring groove 150 of annular shell fragment 152, annular shell fragment 152 is ejecting the notch of ring groove 150 with the annular strip, forms anti-skidding bulge loop 151.
The anti-slip cushion layer 141 is provided with an annular flange 145 corresponding to the inward extension of the notch of the cylindrical groove 140, the annular flange 145 extends inwards to the groove inner side wall 142 of the cylindrical groove 140 and is provided with a connecting sleeve 146 matched with the groove inner side wall 142, a plug body 129 is further arranged in the groove of the cylindrical groove 140, the inner wall of a tube cavity 148 of the connecting sleeve 146 is matched with the side wall of the plug body 129, and the plug body 129 clamps and fixedly connects the connecting sleeve 146 to the groove inner side wall 142.
The center screw 143 is arranged at the center of the bottom of the groove in the cylindrical groove 140, a threaded hole 149 matched with the center screw 143 is arranged at the axial center of one end of the plug body 129 extending into the lumen 148 of the connecting sleeve 146, the inner wall of the lumen 148 of the connecting sleeve 146 is a conical hole, one side of the circumferential side wall of the plug body 129 corresponding to the threaded hole 149 is a conical cambered surface 147 matched with the conical hole, and the conical cambered surface 147 is in interference fit with the conical hole.
A clamping roller rotating limiting frame 130 with a Z-shaped structure is fixedly connected to one side of the connecting plate 128, which is opposite to the clamping roller rotating wheel 127, one end of the clamping roller rotating limiting frame 130 is provided with a mounting plate for fixing the connecting plate 128, the mounting plate extends to one side of the corresponding clamping roller rotating roller 126, the other end of the clamping roller rotating limiting frame 130 is provided with a supporting block 131 extending towards one side of the clamping roller rotating roller 126, the supporting block 131 is provided with a guide groove 139 corresponding to the plug body 129, the circumferential surface of the plug body 129 is provided with an operation convex ring 153 coaxially at the edge of one end far away from the pinch roller 126, the guide groove 139 is matched with the operation convex ring 153 and penetrates through the end face of the supporting block 13 facing and opposite to the connecting plate 128, and when the plug body 129 fixes the connecting sleeve 146 and the groove inner side wall 142, the operation convex ring 153 is positioned in the guide groove 139.
The side of the clamping roller rotating roller limiting frame 130 facing the mounting plate is also provided with a rib plate 132.
The surface of the circumferential outer side wall of the cylindrical groove 140 is uniformly spaced and even provided with an annular corrugated structure 144 formed by annular protrusions and annular recesses, and the contact surface of the groove anti-skid cushion layer 141 and the circumferential outer side wall of the cylindrical groove 140 is correspondingly provided with the matched annular corrugated structure 144.
The nip roller shaft 138 is rotatably coupled to the web 128 by a bearing 154.
The center of the top surfaces of the turnover table A, the turnover table B13, the turnover table C15, the turnover table D17, the turnover table E19, the turnover table F21 and the turnover table G23 are respectively provided with an annular plate unit positioning groove.
The robot A12 is provided with a defective product placing table A24 on the side, facing away from the annular plate unit trimming device 6, of the robot B14, is provided with a defective product placing table B25 on the side, facing away from the annular plate unit flaring device 7, of the robot C16, is provided with a defective product placing table C26 on the side, facing away from the rim flanging device 8, of the robot C16, is provided with a defective product placing table D27 on the side, facing away from the rim barrel trimming device 9, of the robot D18, is provided with a defective product placing table E28 on the side, facing away from the rim flanging device 10, of the robot E20, and is provided with a defective product placing table F29 on the side, facing away from the tread shaping device 11.
The plate sawing device 1 is correspondingly positioned at one side of the coil welding device 4 and is also provided with a plate unit stamping and curling device 3.
The plate sawing device 1 is correspondingly positioned at one side of the coil welding device 4 and is also provided with a connecting strip unit crimping device 2.
The connecting strip unit crimping device 2 comprises a base 42, one side of the top surface of the base 42 is fixedly connected with a guide inclined plate 43, one side of the top surface of the base 42, which is positioned on the guide inclined plate 43, is provided with a row of crimping guide pinch rollers, the crimping guide pinch rollers comprise a plurality of crimping guide pinch rollers A45 which are arranged in a row and a crimping guide pinch roller B46 which is positioned on one end of the row of crimping guide pinch rollers A45, a row of crimping guide base wheels 44 is also arranged on the base 42 and positioned between the guide inclined plate 43 and the crimping guide pinch rollers, the spacing between the crimping guide base wheels 44 corresponding to one end of the crimping guide pinch roller B46 and the adjacent crimping guide base wheels 44 is larger than the spacing between the other two adjacent crimping guide base wheels 44, and the spacing between the other two adjacent crimping guide base wheels 44 is equal, the curl guide roller 44 corresponding to the curl guide roller B46 is located between the curl guide roller B46 and the curl guide roller a45 adjacent to the curl guide roller B46, the wire on the side of the curl guide roller a45 facing the curl guide roller 44 is parallel to the wire on the side of the curl guide roller a45 facing the curl guide roller B44, and the distance between the side of the curl guide roller B46 facing the curl guide roller 44 and the wire on the side of each curl guide roller 44 facing the curl guide roller a45 is smaller than the distance between the wire on the side of the curl guide roller a45 facing the curl guide roller 44 and the wire on the side of the curl guide roller a45, the guide inclined plate 43 is inclined upward along the arrangement direction in which the curl guide roller a45 is away from the curl guide roller B46, the lowest position of the guide inclined plate 43 is lower than the curl guide roller B46, the highest position of the guide inclined plate 43 is higher than the curl guide roller a45, the curl guide roller 44, the curling guide pinch roller A45 and the curling guide pinch roller B46 both rotate horizontally around the vertical shaft as the shaft center, the curling guide base wheel 44 is in transmission connection with the base wheel driving device through the base wheel driving device, and the curling guide base wheel 44 rotates in the same direction at the same speed.
The guiding sloping plate 43 extends out of the base table 42 corresponding to one side edge of the curling guiding pinch roller B46, and the guiding sloping plate 43 extends to a position of the curling guiding pinch roller a45 farthest from the curling guiding pinch roller B46 away from one side of the curling guiding pinch roller B46.
The axes of the curling guide pinch roller A45 and the curling guide pinch roller B46 are fixedly connected to the top surface of a sliding block 47, and the sliding block 47 is respectively adjusted in a sliding groove 48 corresponding to the base table 42 along the direction facing or opposite to the curling guide base wheel 44.
The base 42 is close to the side wall of the curling guide pinch roller A45 and is in threaded connection with an adjusting screw A51 at the position corresponding to the chute 48 of the curling guide pinch roller A45, one end of the adjusting screw A51 stretches into the chute 48 and is in rotary connection with the sliding block 47 of the curling guide pinch roller A45, the base 42 is close to the side wall of the curling guide pinch roller B46 and is fixedly provided with a piston cylinder 54 at the position corresponding to the chute 48 of the curling guide pinch roller B46, and the end of a piston rod 55 of the piston cylinder 54 stretches into the chute 48 of the curling guide pinch roller B46 and is fixedly connected with the sliding block 47 of the curling guide pinch roller 46.
The sliding block 47 is fixedly connected with a connecting block 50, the adjusting screw A51 is rotationally connected with the connecting block 50, and the piston rod 55 is fixedly connected with the connecting block 50.
The end of the adjusting screw A51, which is located at the outer side of the base 42, is coaxially and fixedly connected with a hand wheel 52, one end of the piston rod 55, which is opposite to the curling guide pinch roller B46, extends out of the piston cylinder 54 to form an adjusting screw B56, an adjusting nut 57 is arranged on the adjusting screw B56, and when the piston rod 55 drives the curling guide pinch roller B46 to move to the maximum stroke of the curling guide base 44, the adjusting nut 57 is in contact limit with the piston cylinder 54.
The part of the adjusting screw A51 extending into the sliding groove 48 is connected with a locking nut 53, and when the adjusting screw A51 adjusts the sliding block 47 to a set position, the locking nut 53 is screwed and moved to be attached and fixed with the connecting block 50 through the adjusting screw A51.
The two opposite side groove walls of the sliding groove 48 are respectively provided with a sliding rail 49, the two side groove walls of the sliding block 47 are respectively provided with a matched rail groove corresponding to the sliding rail 49, and the sliding block 47 moves along the sliding groove 48 through the rail groove and the sliding rail 49.
The connecting strip unit crimping device 2 is positioned on the side of the sheet metal unit stamping crimping device 3, which is opposite to the crimping material welding device 4.
When the rim blank standard part is produced, firstly, placing a plate along the length direction of a plate feeding frame 33 of a plate sawing device 1, and then fixedly connecting a plate limiting device on one side of a sawing table 30, which faces away from the plate feeding frame 33, according to the size of the rim blank standard part to be produced, wherein the distance between the plate limiting device and a saw blade is equal to the circumference of the rim blank standard part to be produced; then the plate is moved to the sawing table 30 to be in limiting contact with the plate limiting device; then the pneumatic piston cylinder 32 on the horizontal cross bar 21 drives the horizontal pressing strips to move downwards respectively, so that the horizontal pressing strips respectively press and fix the plates at the two sides of the saw blade; finally, the saw blade is started, the saw blade moves from one side of the saw cutting table 30 to the other side along the strip-shaped hole, then the plate material units are cut from the plate material, then the saw blade returns to the starting position, the starting piston rod 32 drives the horizontal pressing bar to move upwards to the maximum travel, at the moment, the cut plate material units are transferred to the next process, and the plate material is repeatedly subjected to the actions, so that the plate material is cut continuously.
The cut sheet material can be processed into a structure similar to that processed before welding in step S4 described in the specification and the drawing of the patent document with the application number of 202111230454.4 through the sheet material unit roller bending device 5 or the sheet material unit stamping and curling device 3, namely, a ring-like structure at the joint of the two ends of the sheet material unit processing is processed, and the two ends of the sheet material unit are provided with flanges in the same plane, so that the next welding process is facilitated.
If the sheet unit roller bending device 5 processes the sheet unit, the deflector rod 40 is moved to one side of the roller driving device 39, and the bearing seat D37 is swung upwards to be connected with the driving roller 35; then the driven rotating roller A is driven by the rotating roller lifting adjusting device A to be adjusted to be equal to the thickness of the plate unit in the vertical distance between the driven rotating roller A and the driving rotating roller 35, and the driven rotating roller B36 is driven by the rotating roller lifting adjusting device B to be adjusted to be flush with the driven rotating roller A; then, starting a roller driving device 39, placing one end of the plate unit on a driven roller B36, and passing the plate unit below the driving roller 35 along the sequence of the driven roller B36, the driven roller A and the other driven roller B36; when one end of a plate unit needs to be turned over to form a flanging, a driven rotating roller B36 which is far away from one side of a feeding end of the plate unit is lifted upwards under the action of a rotating roller lifting adjusting device B, so that the end part of the plate unit passing through the driven rotating roller B36 forms the flanging, and an included angle between the flanging and the plate unit is a right angle or an obtuse angle; after the end part of one end of the plate unit is turned up, the driven rotary roller B36 moves downwards under the action of the rotary roller lifting adjusting device B, and the plate unit is bent; when the other end of the plate unit passes through the driven rotary roller B36 far away from the feeding end side of the plate unit, the corresponding rotary roller lifting adjusting device B drives the driven rotary roller B36 to lift upwards again, the end part of the plate unit passing through the driven rotary roller B36 forms another flanging corresponding to the previous flanging again, and the flanging and the previous flanging are positioned in the same plane; finally, the bearing seat D37 swings to be separated from the driving roller 35, and then the deflector rod 40 pushes out the sheet metal unit which is sleeved on the driving roller 35 and is subjected to roller bending processing from one end corresponding to the bearing seat D37 along the direction of the driving roller 35.
When the sheet metal unit is processed by the sheet metal unit press-crimping device 3, the sheet metal unit is press-crimped by using the contents of steps S1 to S3 described in the specification and drawings of the patent document with application number 202111230454.4.
The bent and flanging plate units are welded by a coil welding device 4 to form an annular unit plate. The coil welding device 4 performs the following operation when welding the plate unit: sleeving the curled plate units on a horizontal fixing plate 61 positioned on the outer side of the base frame 58, enabling the turned edges at two ends of the curled plate units to be respectively attached to the horizontal fixing plate 61 through locking clamp blocks 76, and then fixing the turned edges on the horizontal fixing plate 61 after attaching and aligning the turned edges, wherein the attached positions of the turned edges of the plate units are aligned with marking grooves arranged on the horizontal fixing plate 61; then, when the horizontal moving frame 68 drives the horizontal fixing plate 61 fixed with the plate units to move to the position of the strip-shaped through hole 63, the flanging joint position of the plate units fixed on the horizontal fixing plate 61 is located under the travelling track of the welding head. Then the scar removing device 60 and the welding device 62 are respectively started, and the milling cutter lifting device and the welding head lifting device respectively drive the milling cutter of the scar removing device 60 and the welding head of the welding device 62 to downwards move to correspond to the joint of the flanging top surface of the plate unit fixed by the horizontal fixing plate 61 corresponding to the position of the strip-shaped through hole 63; then the longitudinal driving device A65 drives the weld scar removing device 60 and the welding device 62 to move towards the plate units simultaneously, so that the joint of the turnups of the plate units is welded, and the welded weld scar is milled, so that the weld of the turnups is flush with the rest positions of the turnups; at this time, the taking out of the welded annular plate units and the mounting of the plate units to be welded are performed on the horizontal fixing plate 61 located on the other side of the lateral moving frame 68 and located on the outer side of the base frame 58; when the welding head moves to be separated from the flanging of the plate unit, the welding head lifting device drives the welding head to move upwards to the maximum travel and stops welding; when the milling cutter moves to be separated from the plate unit, the milling cutter lifting device drives the milling cutter to move upwards to the maximum travel and stops rotating; when the longitudinal driving device A65 drives the scar removing device 60 and the welding device 62 to move to the maximum travel position towards one side of the plate units, the longitudinal driving device A65 drives the scar removing device 60 and the welding device 62 to return to the initial positions, meanwhile, the transverse moving frame 68 drives the horizontal fixing plate 61 fixed with the annular plate units which are welded to move to the outer side of the base frame 58 for taking materials and the installation fixing of another plate unit to be welded, and simultaneously drives the horizontal fixing plate 61 fixed with the plate unit to be welded to move to the base frame 58 for welding; thereby realizing continuous production.
And carrying out re-rounding operation on the welded annular plate units through a plate unit rolling device 5. In operation, the shift lever 40 is moved to the side of the roller driving device 39, and the bearing housing D37 is swung downward to be separated from the driving roller 35; then the driven rotating roller A is driven by the rotating roller lifting adjusting device A to be adjusted to be equal to the thickness of the plate unit in the vertical distance between the driven rotating roller A and the driving rotating roller 35, and the driven rotating roller B36 is driven by the rotating roller lifting adjusting device B to be adjusted to be flush with the driven rotating roller A; then sleeving the annular plate unit on the driving rotating shaft 35 from one end of the driving rotating shaft 35 corresponding to the bearing seat D37, and then swinging the bearing seat D37 to be connected with the driving rotating rod 35; then, the roller driving device 39 is started, and then the driven roller B36 is gradually lifted upwards through the roller lifting adjusting device B until the annular plate unit roller Qu Chengyuan is cylindrical; finally, the roller driving device 39 stops rotating, the driven roller A and the driven roller B36 gradually and downwards descend to the initial positions through the roller lifting adjusting device A and the roller lifting adjusting device B respectively, then the bearing seat D37 swings to be separated from the driving roller 35, and then the deflector rod 40 pushes out the annular plate unit sleeved on the driving roller 35 and used for finishing roller bending and re-rounding processing from one end corresponding to the bearing seat D37 along the direction of the driving roller 35; the operator places the annular plate unit, which is recurved by the plate unit rolling device 5, in the annular plate unit positioning groove on the turnover table a.
When the annular plate unit subjected to the compound circle processing is trimmed by the annular plate unit trimming device 6, the axial length of the annular plate unit required by rim blank standard piece production is met by adjusting the height position of the cutter holder 102 fixedly connected with the cutter holder 100 and the height position of the cutter holder 100 by the lifting driving device C106 according to the axial size of the annular plate unit and the diameter size of the rim blank standard piece subjected to the substitute processing, and the cutting amount of the cutter 101 to the annular plate unit is ensured to be minimum; the translational driving device 105 and the robot A12 clamp the annular plate unit on the turnover table A and then turn the annular plate unit to the annular plate unit trimming device 6, and the annular plate unit is sleeved on the annular plate expanding device 82 and then placed on the horizontal supporting plate 84, and at the moment, the output shaft 93 and the horizontal supporting plate 84 are respectively lifted to the maximum travel under the action of the lifting driving device A91 and the lifting driving device B97; then the lifting driving device A91 drives the output shaft 93 to move downwards, so as to drive the cone sleeve 88 on the upper part of the output shaft 93 to move downwards, and further drive the output shaft contact unit 86 to expand outwards under the action of the cone sleeve 88, so that the annular plate expansion unit 85 is in contact with the annular plate unit and is expanded to be fixedly connected with the same axis; then the lifting driving device B97 drives the horizontal supporting plate 84 to move downwards until the maximum star is solidified, and at the moment, the horizontal supporting plate 84 is separated from the annular plate unit; then the rotation driving device 83 is started, and the translation driving device 105 drives the lifting seat 104 and the cutting knife 101 to move towards the annular plate unit, and cuts and trims the edges at two ends of the annular plate unit; after finishing the annular plate unit, driving the cutter 101 to move away from the annular plate unit to a starting position through the translation driving device 105; then the lifting driving device B97 drives the horizontal supporting plate 84 to move upwards to be contacted with the bottom edge of the annular plate unit; then the robot A12 clamps and fixes the annular plate unit still fixed on the annular plate expanding device 82, and then the lifting driving device A91 drives the output shaft 93 to move upwards to the maximum stroke, and at the moment, the cone sleeve 88 at the upper part of the output shaft 93 is separated from the output shaft contact unit 86; finally, taking out the annular plate unit sleeved on the annular plate expansion unit 85 through the robot A12 and carrying out turnover; in the turnover process, the quality of one circle of the outer circumferential side wall surface of the annular plate unit is observed through a camera 119 arranged on an annular plate unit clamp of the robot A12, when the outer circumferential side wall surface of the annular plate unit observed by the camera 119 is defective, the robot A12 turns the annular plate unit to a defective product placing table A24 so that an operator can manually judge the annular plate unit judged to be defective, if the operator judges that the surface defect of the annular plate unit is only greasy dirt or other impurities or even misjudgment of the camera 119, the surface of the annular plate unit is wiped clean, the annular plate unit is placed in an annular plate unit positioning groove of a turnover table B13 when the annular plate unit is not arranged on a turnover table B13, and if the operator judges that the annular plate unit is indeed defective, the operator turns the defective product to a defective product processing area for subsequent processing; when the camera 119 of the robot a12 observes that the outer circumferential side wall surface of the annular plate unit is free from defects, the robot a12 transfers the annular plate unit into the annular plate unit positioning groove of the transfer table B13 so that the subsequent process is operated normally; then when the annular plate unit locating groove on the turnover table A is provided with an annular plate unit, the robot A12 again turns the annular plate unit on the turnover table A to the annular plate unit trimming device 6 for processing.
When the empty robot B14 finds that the annular plate unit locating groove on the turnover table B13 is provided with an annular plate unit, the robot B14 turns the annular plate unit on the turnover table B13 to the annular plate unit flaring device 7, flares the annular plate unit with a single piece, and enables the annular plate unit to form a structure after finishing the step S6 as described in the specification and the drawing of the patent document with the application number of 202111230454.4; then taking out the annular plate unit subjected to flaring processing through a robot B14 and carrying out turnover; in the turnover process, the quality of one circle of the outer circumferential side wall surface of the annular plate unit is observed through a camera 119 arranged on an annular plate unit clamp of the robot B14, when the outer circumferential side wall surface of the annular plate unit observed by the camera 119 is defective, the robot B14 turns the annular plate unit to a defective product placing table B25 so that an operator can manually judge the annular plate unit judged to be defective, if the operator judges that the surface defect of the annular plate unit is only greasy dirt or other impurities or even misjudgment of the camera 119, the surface of the annular plate unit is wiped clean, the annular plate unit is placed in an annular plate unit positioning groove of a turnover table C15 when the annular plate unit is not arranged on a turnover table C15, and if the operator judges that the annular plate unit is indeed defective, the operator turns the defective product to a defective product processing area for subsequent processing; when the camera 119 of the robot B14 observes that the outer circumferential side wall surface of the annular plate unit is free from defects, the robot B14 transfers the annular plate unit into the annular plate unit positioning groove of the turn table C15 so that the subsequent process is operated normally; then when the annular plate unit locating groove on the turnover table B13 is provided with an annular plate unit, the robot B14 again turns the annular plate unit on the turnover table B13 to the annular plate unit flaring device 7 for processing.
When the empty robot C16 finds that the annular plate unit locating groove on the turnover table C15 is provided with an annular plate unit, the robot C16 turns the annular plate unit on the turnover table C15 to the rim flanging device 8, and flanging the rim edge at the end part of the flaring end of the annular plate unit outwards to enable the annular plate unit to form a structure after the first step in the step S7 as described in the specification and the drawing of the patent document with the application number of 202111230454.4; then taking out the annular plate unit with the rim flanging processing completed through a robot C16 and carrying out turnover; in the turnover process, the quality of one circle of the outer circumferential side wall surface of the annular plate unit is observed through a camera 119 arranged on an annular plate unit clamp of the robot C16, when the outer circumferential side wall surface of the annular plate unit observed by the camera 119 is defective, the robot C16 turns the annular plate unit to a defective product placing table C26 so that an operator can manually judge the annular plate unit judged to be defective, if the operator judges that the surface defect of the annular plate unit is only greasy dirt or other impurities or even misjudgment of the camera 119, the surface of the annular plate unit is wiped clean, the annular plate unit is placed in an annular plate unit positioning groove of a turnover table D17 when the annular plate unit is not arranged on a turnover table D17, and if the operator judges that the annular plate unit is indeed defective, the operator turns the defective product to a defective product processing area for subsequent processing; when the camera 119 of the robot C16 observes that the outer circumferential side wall surface of the annular plate unit is free from defects, the robot C16 transfers the annular plate unit into the annular plate unit positioning groove of the transfer table D17 so that the subsequent process is operated normally; then when the annular plate unit locating groove on the turnover table C15 is provided with an annular plate unit, the robot C16 again turns the annular plate unit on the turnover table C15 to the rim flanging device 8 for processing.
When the empty robot D18 finds that the annular plate unit locating groove on the turnover table D17 is provided with an annular plate unit, the robot D18 enables the annular plate unit on the turnover table D17 to be turned to the rim barrel finishing device 9, and the annular plate unit with the rim turned edge is shaped, so that the structures of the body part, the flaring part and the rim turned edge part of the annular plate unit can be completely coaxial, and the roundness is ensured to meet the requirement so as to facilitate subsequent processing; then taking out the annular plate unit which is subjected to barrel shaping processing through a robot D18 and carrying out turnover; in the turnover process, the quality of one circle of the outer circumferential side wall surface of the annular plate unit is observed through a camera 119 arranged on an annular plate unit clamp of the robot D18, when the outer circumferential side wall surface of the annular plate unit observed by the camera 119 is defective, the robot D18 turns the annular plate unit to a defective product placing table D27 so that an operator can manually judge the annular plate unit judged to be defective, if the operator judges that the surface defect of the annular plate unit is only greasy dirt or other impurities or even misjudgment of the camera 119, the surface of the annular plate unit is wiped clean, the annular plate unit is placed in an annular plate unit positioning groove of a turnover table E19 when the annular plate unit does not exist on a turnover table E19, and if the operator judges that the annular plate unit does exist the defect, the operator turns the defective product to a defective product processing area for subsequent processing; when the camera 119 of the robot D18 observes that the outer circumferential side wall surface of the annular plate unit is free from defects, the robot D18 transfers the annular plate unit into the annular plate unit positioning groove of the transfer table E19 so that the subsequent process is operated normally; then, when the annular plate unit is positioned in the annular plate unit positioning groove on the turnover table D17, the robot D18 again turns the annular plate unit on the turnover table D17 to the rim barrel finishing device 9 for processing.
When the empty robot E20 finds that the annular plate unit locating groove on the turnover table E19 is provided with an annular plate unit, the robot E20 turns the annular plate unit on the turnover table E19 to the rim hemming device 10, hemming the rim flanging of the annular plate unit with the barrel being shaped, and the flanging of the annular plate unit is rolled and fixed to form a rim structure after the second step in the step S7, as described in the specification of the patent document with the application number 202111230454.4 and the drawing of the specification; then taking out the annular plate unit with the rim curled edge through a robot E20 and carrying out turnover; in the turnover process, the quality of one circle of the outer circumferential side wall surface of the annular plate unit is observed through a camera 119 arranged on an annular plate unit clamp of the robot E20, when the outer circumferential side wall surface of the annular plate unit observed by the camera 119 is defective, the robot E20 turns the annular plate unit to a defective product placing table E28 so that an operator can manually judge the annular plate unit judged to be defective, if the operator judges that the surface defect of the annular plate unit is only greasy dirt or other impurities or even misjudgment of the camera 119, the surface of the annular plate unit is wiped clean, the annular plate unit is placed in an annular plate unit positioning groove of a turnover table F21 when the annular plate unit is not arranged on the turnover table F21, and if the operator judges that the annular plate unit is indeed defective, the operator turns the defective product to a defective product processing area for subsequent processing; when the camera 119 of the robot E20 observes that the outer circumferential side wall surface of the annular plate unit is free from defects, the robot E20 transfers the annular plate unit into the annular plate unit positioning groove of the turnover table F21 so that the subsequent process is operated normally; then when the annular plate unit locating groove on the turnover table E19 is provided with the annular plate unit, the robot E20 again turns the annular plate unit on the turnover table E19 to the rim hemming device 10 for processing.
When the empty robot F22 finds that the annular plate unit locating groove on the turnover table F21 is provided with an annular plate unit, the robot F22 turns the annular plate unit on the turnover table F21 to the tread shaping device 11, and processes the joint of the body part of the annular plate unit with the cylindrical body shaping and the flaring part to form a tread, so that the annular plate unit forms a rim blank standard structure after the last step in the step S7 as described in the specification of the patent document with the application number 202111230454.4 and the drawing of the specification; then taking out the annular plate unit which is subjected to tread shaping processing through a robot F22 and carrying out turnover; in the turnover process, the quality of one circle of the outer circumferential side wall surface of the annular plate unit is observed through a camera 119 arranged on an annular plate unit clamp of the robot F22, when the outer circumferential side wall surface of the annular plate unit observed by the camera 119 is defective, the robot F22 turns the annular plate unit to a defective product placing table F29 so that an operator can manually judge the annular plate unit judged to be defective, if the operator judges that the surface defect of the annular plate unit is only greasy dirt or other impurities or even misjudgment of the camera 119, the surface of the annular plate unit is wiped clean, the annular plate unit is placed in an annular plate unit positioning groove of a turnover table G23 when the annular plate unit is not arranged on a turnover table G23, and if the operator judges that the annular plate unit is indeed defective, the operator turns the defective product to a defective product processing area for subsequent processing; when the camera 119 of the robot F22 observes that the outer circumferential side wall surface of the annular plate unit is free from defects, the robot F22 turns the annular plate unit around into the annular plate unit positioning groove of the turn table G23 so that the subsequent process is operated normally; then, when the annular plate unit is positioned in the annular plate unit positioning groove on the turnover table F21, the robot F22 again turns the annular plate unit on the turnover table F21 to the tread shaping device 11 for processing.
In the above-mentioned process related to each robot, when each robot clips a corresponding annular plate unit, the robot moves to the corresponding annular plate unit according to the image captured by the camera 119, and keeps the annular plate unit clip perpendicular to the axis of the corresponding annular plate unit, the symmetrical clamping plates 110 are positioned at two sides of the annular plate unit, and the driving clamping roller 111 and the driven clamping roller 112 on the same clamping plate 110 are also symmetrically positioned at two sides of the axis of the annular plate unit; then, the clamping plate driving device 114 drives the clamping plate 110 to move towards each other until the driving clamping roller 111 and the driven clamping roller 112 of the clamping plate 110 are simultaneously contacted and clamped with the outer side wall of the annular plate unit; at this time, due to the gravity of the annular plate unit, the annular plate unit tends to move downward with respect to the pinch roller wheels 127 and the pinch roller rotating rollers 126 of the driving pinch roller 111 and the driven pinch roller 112, and because the overtime 110 has a pinching force on the annular plate unit, the anti-slip convex rings 151 provided on the surfaces of the anti-slip cushion layers 141 of the pinch roller rotating rollers 126 are all pressed and deformed corresponding to the positions in contact with the annular plate unit by the pinching force, so that the annular elastic sheets 152 at the corresponding positions are pressed and deformed, and due to the fact that the elastic coefficient of the annular elastic sheets 152 is larger than the anti-slip convex rings 151, the annular elastic sheets 152 exert sufficient relative force on the anti-slip convex rings 151 at the corresponding positions, so that the acting force is provided to make the anti-slip convex rings 151 have a tendency to recover the original state, thereby ensuring the anti-slip effect of the anti-slip convex rings 151. And because the anti-slip cushion layer 141 is connected with the cylindrical groove 140 through the annular corrugated structure 144, and the annular flanging 145 and the connecting sleeve 146 structure arranged on the anti-slip cushion layer 141 prevent the anti-slip cushion layer 141 from moving downwards relative to the cylindrical groove 140 due to the action of the gravity of the annular plate unit, and further ensure the fixing effect of the clamping back of the annular plate unit and the annular plate unit clamp.
And is fixedly connected with the tapered structure of the connection sleeve 146 by the plug body 129, the connection sleeve 146 is further prevented from being separated from the notch of the cylindrical groove 140.
And when the camera 119 needs to observe and judge whether the annular plate unit clamped by the annular plate unit clamp is defective or not, the clamping roller rotating wheel 127 is driven to rotate by the rotating wheel driving device 134, so that the annular plate unit is driven to rotate, and the camera 119 can observe the whole outer side wall of the annular plate unit.
The supporting block 131 of the roller rotating limiting frame 130 is provided with the guide groove 139 corresponding to the plug body 129, and the guide groove 139 is matched with the operation convex ring 153 of the plug body 129 to limit, so that the roller rotating 126 is laterally supported, and the lateral supporting force of the roller rotating 126 is ensured.
Because the clamping roller rotating roller 126 clamps the annular plate unit for a plurality of times for a long time and needs to bear the trend of relative downward movement of the annular plate unit, the anti-slip cushion layer 141 needs to be replaced after the service time of the clamping roller rotating roller 126 is long, and when the anti-slip cushion layer 141 is replaced, the anti-slip cushion layer 141 can be replaced by screwing the plug body 129 to be separated from the central screw 143 in the cylindrical groove 140, and the plug body 129 and the central screw 143 are screwed and fixed again after replacement.
In the process of producing rims by using rim blank standard parts, some rims are required to be coaxially welded and fixed by annular connecting strips due to special process requirements. The present application may also be directed to a connecting strip.
When annular connecting strips are required to be produced, firstly, placing connecting strip raw materials along the length direction of a plate feeding frame 33 of the plate sawing device 1, and then fixedly connecting a plate limiting device on one side of a sawing table 30, which faces away from the plate feeding frame 33, according to the size of a rim blank standard part required to be produced, wherein the distance between the plate limiting device and a saw blade is equal to the circumference of the rim blank standard part required to be produced; then the connecting strip raw material is moved to the sawing table 30 to be in limiting contact with the plate limiting device; then the pneumatic piston cylinder 32 on the horizontal cross bar 21 drives the horizontal pressing strips to move downwards respectively, so that the horizontal pressing strips respectively press and fix the connecting strip raw materials on the two sides of the saw blade; finally, the saw blade is started, and moves from one side of the sawing table 30 to the other side along the strip-shaped hole, then the connecting strip units are sawed from the connecting strip raw material, then the saw blade returns to the starting position, and the starting piston rod 32 drives the horizontal pressing strip to move upwards to the maximum stroke, at the moment, the sawed connecting strip units are turned around to the next process, and the connecting strip raw material is repeatedly subjected to the actions, so that the cutting of the connecting strip raw material is continued.
The sawed connecting strip units are curled into a ring-shaped structure through the connecting strip unit curling device 2; when in operation, the distance between the connecting line of the axis of the curling guide pinch roller A45 and the axis of the curling guide base wheel 44 is adjusted to be equal to the thickness of the connecting strip unit through the adjusting hand wheel 52; the distance between the piston rod 55 and the connecting line of the axis of the curling guide base wheel 44 when the piston rod 55 drives the curling guide pinch roller B46 to extend out of the piston cylinder 54 is adjusted by adjusting the adjusting nut 57 on the adjusting screw rod B56, and the distance between the piston rod 55 drives the curling guide pinch roller B46 to retract into the piston cylinder 54 and the connecting line of the axis of the curling guide base wheel 44 is more than or equal to the distance between the curling guide pinch roller A45 and the connecting line of the axis of the curling guide base wheel 44; the base roller 44 is driven by the base roller driving device, one end of the connecting strip unit extends into the space between the base roller 44 and the base roller A45 from one end of the base roller B46, then the connecting strip unit is conveyed under the action of the base roller 44 until the end of the connecting strip unit passes through the base roller 44 corresponding to the base roller B46 and contacts the base roller B46, when the connecting strip unit passes through the base roller B46 for a period of time, the piston cylinder 54 drives the piston rod 55 and the base roller B46 to move in a direction away from the piston cylinder 54, so that the base roller B46 is driven to bend the connecting strip unit around the base roller 44 corresponding to the base roller B, the bent connecting strip unit extends to the inclined guide plate 43 after bypassing the base roller 44, and the coiled connecting strip unit on the inclined guide plate 43 cannot contact the base roller A45 and the base roller B46 to influence the continuous coiling of the connecting strip unit.
The coiled connecting strip units are welded by the coil welding device 4 to form annular connecting strip units, and the operation method is the same as that of the annular unit plate formed by welding the plate units subjected to bending and flanging by the coil welding device 4.
The welded annular connecting strip units are subjected to re-rounding through a plate unit roller bending device 5, and the operation method is the same as the re-rounding operation of the annular unit plates; the connecting strip unit which completes the re-rounding operation can be used for producing the rim.

Claims (5)

1. The utility model provides a curl sheet metal unit welding set's sheet metal mount which characterized in that: the device comprises a base frame (58), wherein the base frame (58) is movably connected with a horizontal fixing plate (61) which is longitudinally arranged, the horizontal fixing plate (61) horizontally reciprocates along the transverse direction relative to the base frame (58) through a transverse driving device A (69), and the transverse driving device A (69) is fixedly connected to the base frame (58); the horizontal fixing plate (61) moves reciprocally along a horizontal frame (79) through a horizontal moving frame (68), the horizontal frame (79) is fixedly connected to the inner bottom of the base frame (58), a horizontal screw rod A (80) is rotatably connected to the top surface of the horizontal frame (79), two ends of the horizontal screw rod A (80) are respectively rotatably connected with the horizontal frame (79) through bearing blocks B (70), the bottom of the horizontal fixing plate (61) is fixedly connected with the horizontal moving frame (68), the horizontal moving frame (68) is provided with a nut pair B matched with the horizontal screw rod A (80), and the horizontal driving device A (69) is in transmission connection with one end of the horizontal screw rod A (80); the horizontal fixing plate (61) is fixedly connected to the top surface of the horizontal connecting base plate (67), the horizontal moving frame (68) is fixedly connected to one end of the bottom of the horizontal connecting base plate (67), and a supporting block (73) is fixed on the side wall, located on one side, away from the horizontal moving frame (68), of the horizontal connecting base plate (67) in the base frame (58); the bottom of the horizontal connecting base plate (67) is fixedly connected with a longitudinal vertical rib (71), and the longitudinal vertical rib (71) extends to be fixedly connected with the transverse moving frame (68) and extends downwards to the bottom of the side wall of the transverse moving frame (68) where the horizontal connecting base plate (67) is located.
2. The coiled sheet metal unit welding apparatus of claim 1, wherein: the end face of one end, far away from the transverse moving frame (68), of the longitudinal vertical rib (71) is an inclined surface which is inclined upwards along the direction far away from the transverse moving frame (68), and the joint of the longitudinal vertical rib (71) and the horizontal connecting base plate (67) is positioned on one side, far away from the transverse moving frame (68), of the horizontal fixing plate (61).
3. The coiled sheet metal unit welding apparatus of claim 2, wherein the sheet metal holder comprises: a plurality of equally spaced transverse studs are symmetrically fixed at the bottom of the horizontal connecting base plate (67) and correspond to the end faces of the two sides of the longitudinal studs (71), and the transverse studs are fixedly connected with the longitudinal studs (71).
4. The coiled sheet metal unit welding apparatus of claim 1, wherein: and a cushion block (72) is fixedly arranged at the bottom of the horizontal connecting base plate (67) corresponding to the supporting block (73).
5. The coiled sheet metal unit welding apparatus of claim 1, wherein: the top surface of the horizontal fixing plate (61) is also provided with a strip-shaped marking groove, and the length of the marking groove is longer than the welding length of the plate units.
CN202222851599.2U 2022-10-28 2022-10-28 Plate fixing frame of curled plate unit welding device Active CN219094289U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222851599.2U CN219094289U (en) 2022-10-28 2022-10-28 Plate fixing frame of curled plate unit welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222851599.2U CN219094289U (en) 2022-10-28 2022-10-28 Plate fixing frame of curled plate unit welding device

Publications (1)

Publication Number Publication Date
CN219094289U true CN219094289U (en) 2023-05-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222851599.2U Active CN219094289U (en) 2022-10-28 2022-10-28 Plate fixing frame of curled plate unit welding device

Country Status (1)

Country Link
CN (1) CN219094289U (en)

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