CN105014141B - A kind of differential gear train-constant diameter cam type bar hot shearing mechanism - Google Patents
A kind of differential gear train-constant diameter cam type bar hot shearing mechanism Download PDFInfo
- Publication number
- CN105014141B CN105014141B CN201510415546.8A CN201510415546A CN105014141B CN 105014141 B CN105014141 B CN 105014141B CN 201510415546 A CN201510415546 A CN 201510415546A CN 105014141 B CN105014141 B CN 105014141B
- Authority
- CN
- China
- Prior art keywords
- equal
- diameter cam
- gear
- planetary
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 51
- 238000010008 shearing Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 18
- 238000005520 cutting process Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005242 forging Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Landscapes
- Forging (AREA)
- Retarders (AREA)
Abstract
本发明公开了一种差动轮系—等径凸轮式棒料热剪切机构,特点是包括用于水平安装加热后的棒料的置料平台和棒料夹紧装置,置料平台的一侧设置有热剪切装置,热剪切装置包括支撑架、电机、主轴、行星架体和太阳轮,主轴轴接在支撑架上,主轴与电机的驱动轴同轴固定连接,太阳轮位于行星架体中,主轴与行星架体、太阳轮之间设置有差动轮组件,行星架体内轴接有两个沿太阳轮对称设置的行星轮,行星轮与太阳轮相啮合,每个行星轮与行星架体之间均设置有等径凸轮机构,每个等径凸轮机构上都设置有成形刀具;优点是在剪断棒料的同时使加热后的棒料的端部产生挤压变形后形成特定的形状,材料利用率高、生产效率高,整个机构的结构也较简单。
The invention discloses a differential gear train-equal-diameter cam type bar material thermal shearing mechanism, which is characterized in that it includes a material placing platform and a bar material clamping device for horizontally installing heated bars, and a material setting platform There is a thermal shearing device on the side, and the thermal shearing device includes a support frame, a motor, a main shaft, a planetary body and a sun gear. In the frame body, a differential gear assembly is arranged between the main shaft, the planetary frame body, and the sun gear. The planetary frame body is connected with two planetary gears arranged symmetrically along the sun gear. The planetary gears are meshed with the sun gear. Each planetary gear There is an equal-diameter cam mechanism between the planet carrier body and each equal-diameter cam mechanism is equipped with a forming tool; the advantage is that when the bar is cut off, the end of the heated bar is extruded and deformed to form a Specific shape, high material utilization rate, high production efficiency, and simple structure of the whole mechanism.
Description
技术领域technical field
本发明涉及塑性成形及机械加工领域中棒料的端部热成形机构,尤其涉及一种将加热后的棒料的端部加工成特定形状的差动轮系—等径凸轮式棒料热剪切机构。The present invention relates to the thermal forming mechanism of the end of the bar in the field of plastic forming and mechanical processing, in particular to a differential gear train for processing the end of the heated bar into a specific shape—equal diameter cam type bar thermal shear cutting agencies.
背景技术Background technique
在楔横轧轧制成形时,金属的不规则流动造成轧件最终成形时两端会出现凹心现象,而凹心部分作为废料头必须切除,这就导致了楔横轧工艺的成材率通常在85%以下。而轧件的原始坯料通常为圆柱形的棒状,改变棒料的端部形状,如将棒料端部加工成圆锥形、圆台形、弧形等形状,能大大提高轧制材料的利用率,是当前最有效、通用性最强的实现无料头楔横轧的工艺方法。但在实际生产中,目前一般采用切削或锻造的方式来加工棒料的端部形状,而切削时废料依然存在,锻造的生产效率比较低,因此目前的方法都无法很好地满足生产要求,且材料浪费较大。During the cross wedge rolling forming process, the irregular flow of the metal will cause concavities to appear at both ends of the rolled piece when it is finally formed, and the concavities must be cut off as waste heads, which leads to the general yield rate of the cross wedge rolling process. Below 85%. The original billet of the rolled piece is usually a cylindrical rod. Changing the shape of the end of the bar, such as processing the end of the bar into a conical, frustum-shaped, arc-shaped, etc., can greatly improve the utilization rate of the rolled material. It is currently the most effective and most versatile process for realizing headless cross wedge rolling. However, in actual production, the end shape of the bar is generally processed by cutting or forging, and the waste still exists during cutting, and the production efficiency of forging is relatively low, so the current methods cannot meet the production requirements well. And the material waste is bigger.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种材料利用率高、生产效率高且结构较简单的差动轮系—等径凸轮式棒料热剪切机构。The technical problem to be solved by the present invention is to provide a differential gear train with a high material utilization rate, high production efficiency and a relatively simple structure - an equal diameter cam type bar thermal shearing mechanism.
本发明解决上述技术问题所采用的技术方案为:一种差动轮系—等径凸轮式棒料热剪切机构,包括用于水平安装加热后的棒料的置料平台和棒料夹紧装置,所述的置料平台的一侧设置有用于剪断棒料同时将加热后的棒料的端部加工成特定形状的热剪切装置,所述的热剪切装置包括支撑架、电机、主轴、行星架体和太阳轮,所述的电机固定不动,所述的主轴轴接在所述的支撑架上,所述的主轴与所述的电机的驱动轴同轴固定连接,所述的太阳轮位于所述的行星架体中,所述的主轴与所述的行星架体、所述的太阳轮之间设置有差动轮组件,所述的行星架体内轴接有两个沿所述的太阳轮对称设置的行星轮,所述的行星轮与所述的太阳轮相啮合,每个所述的行星轮与所述的行星架体之间均设置有等径凸轮机构,两个所述的等径凸轮机构沿所述的太阳轮对称设置,每个所述的等径凸轮机构上都设置有成形刀具。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a differential gear system-equal-diameter cam type bar thermal shearing mechanism, including a material placement platform and a bar clamp for horizontally installing the heated bar device, one side of the material placement platform is provided with a thermal shearing device for cutting the bar while processing the end of the heated bar into a specific shape, and the thermal shearing device includes a support frame, a motor, The main shaft, the planet carrier body and the sun gear, the motor is fixed, the main shaft is connected to the support frame, the main shaft is coaxially fixedly connected with the drive shaft of the motor, the The sun gear of the sun gear is located in the planet carrier body, a differential gear assembly is arranged between the main shaft, the planet carrier body, and the sun gear, and two along the Said planetary gears are arranged symmetrically to the sun gear, said planetary gears are meshed with said sun gears, and an equal-diameter cam mechanism is arranged between each said planetary gear and said planet carrier body, both The two equal-diameter cam mechanisms are arranged symmetrically along the sun gear, and each of the equal-diameter cam mechanisms is provided with a forming tool.
所述的差动轮组件包括第一主动齿轮、第二主动齿轮、第一从动齿轮和第二从动齿轮,所述的第一主动齿轮和所述的第二主动齿轮分别与所述的主轴同轴固定连接,所述的第一从动齿轮与所述的太阳轮同轴固定连接,所述的第一从动齿轮与所述的第一主动齿轮相啮合,所述的第二从动齿轮与所述的行星架体同轴固定连接,所述的第二从动齿轮与所述的第二主动齿轮相啮合。The differential wheel assembly includes a first driving gear, a second driving gear, a first driven gear and a second driven gear, and the first driving gear and the second driving gear are respectively connected to the The main shaft is fixedly connected coaxially, the first driven gear is fixedly connected coaxially with the sun gear, the first driven gear meshes with the first driving gear, and the second driven gear The driven gear is coaxially and fixedly connected with the planet carrier body, and the second driven gear is meshed with the second driving gear.
所述的一种差动轮系—等径凸轮式棒料热剪切机构,包括水平设置的退料筒,所述的太阳轮和所述的第一从动齿轮分别同轴固定连接在所述的退料筒上,所述的退料筒的前端开口,加工时,所述的棒料伸入所述的退料筒中,所述的退料筒的后端一体设置有后端开口的便于加工好的棒料掉落的锥筒,当一次加工完成后,被切下的棒料落入退料筒内,同时压板上移松开剩余的棒料,剩余的棒料被向右推进,落入退料筒内的棒料被推至锥筒处,随着退料筒的不断旋转,加工好的棒料从锥筒处掉落。The differential gear train-equal-diameter cam type bar thermal shearing mechanism includes a horizontally arranged unloading cylinder, the sun gear and the first driven gear are respectively coaxially fixedly connected to the On the above-mentioned stripping cylinder, the front end of the stripping cylinder is open. During processing, the bar material is inserted into the stripping cylinder, and the rear end of the stripping cylinder is integrally provided with a rear-end opening. The cone barrel is convenient for the falling of the processed bar. After one processing is completed, the cut bar falls into the return barrel, and at the same time, the pressing plate moves to release the remaining bar, and the remaining bar is pushed to the right. , the bars falling into the ejection barrel are pushed to the cone barrel, and with the continuous rotation of the ejection barrel, the processed bars fall from the cone barrel.
所述的太阳轮与所述的行星轮的齿数比为1:1,所述的第一主动齿轮与所述的第一从动齿轮的传动比为7:6或8:7,所述的第二主动齿轮与所述的第二从动齿轮的传动比为1:1。The gear ratio between the sun gear and the planetary gear is 1:1, the transmission ratio between the first driving gear and the first driven gear is 7:6 or 8:7, the The transmission ratio between the second driving gear and the second driven gear is 1:1.
所述的等径凸轮机构包括连接架和等径凸轮,所述的行星轮上同轴固定设置有行星轴,所述的行星轴轴接在所述的行星架体中且端部伸出所述的行星架体,所述的等径凸轮位于所述的行星架体的外侧且与所述的行星轴固定连接,所述的行星架体朝向所述的等径凸轮的端面上固定设置有两条径向延伸的滑道,所述的连接架的两端分别固定设置有滑块,所述的滑块与其对应端的滑道径向滑动配合,所述的连接架的两端分别轴接有滚轮,所述的滚轮与所述的等径凸轮的轮廓面滚动配合,两个所述的滚轮与所述的等径凸轮的轮廓面的接触点分别位于所述的行星轴与所述的等径凸轮的固定点的两侧,两个所述的滚轮与所述的等径凸轮的轮廓面的接触点以及所述的行星轴与所述的等径凸轮的固定点三点位于同一径向直线上,所述的成形刀具与所述的连接架固定连接。The equal-diameter cam mechanism includes a connecting frame and an equal-diameter cam, and the planetary shaft is coaxially fixed on the planetary wheel, and the planetary shaft is pivotally connected to the planetary carrier body and its end protrudes from the The above-mentioned planet carrier body, the said equal-diameter cam is located on the outside of the planet carrier body and is fixedly connected with the planet shaft, and the end surface of the planet carrier body facing the said equal-diameter cam is fixedly arranged with Two radially extending slideways, the two ends of the connecting frame are respectively fixed with sliders, and the sliding blocks are radially slidably matched with the slideways at the corresponding ends, and the two ends of the connecting frame are respectively axially connected There are rollers, and the rollers are rollingly matched with the contour surface of the equal-diameter cam, and the contact points between the two rollers and the contour surface of the equal-diameter cam are respectively located between the planet shaft and the On both sides of the fixed point of the equal-diameter cam, the contact points between the two rollers and the profile surface of the equal-diameter cam and the three points of the planetary shaft and the fixed point of the equal-diameter cam are located on the same diameter. On the straight line, the forming tool is fixedly connected with the connecting frame.
所述的成形刀具为圆盘形,所述的成形刀具的圆周面沿其横向平分面分成第一加工面和第二加工面,所述的第一加工面与所述的第二加工面沿所述的横向平分面对称设置,所述的第一加工面的形状和所述的第二加工面的形状均与棒料端部需加工的形状相同;该成形刀具在剪断棒料的同时将加热后的棒料的端部加工成特定形状。The forming tool is disc-shaped, and the circumferential surface of the forming tool is divided into a first processing surface and a second processing surface along its transverse bisecting plane, and the first processing surface and the second processing surface are along the The transverse bisector is arranged symmetrically, the shape of the first processing surface and the shape of the second processing surface are the same as the shape to be processed at the end of the bar; the forming tool cuts the bar while The end of the heated bar is machined into a specific shape.
所述的置料平台的上端设置有内凹的用于水平放置加热后的棒料的下V型槽,所述的棒料夹紧装置包括压板和竖直固定的第一液压缸,所述的压板位于所述的置料平台的上方,所述的压板的下端面上设置有内凹的且位置与所述的下V型槽相对应的上V型槽,所述的第一液压缸的驱动轴与所述的压板固定连接,用于驱动所述的压板上下移动。The upper end of the material placement platform is provided with a concave lower V-shaped groove for horizontally placing heated bars, and the bar clamping device includes a pressing plate and a vertically fixed first hydraulic cylinder. The pressing plate is located above the material placement platform, and the lower end surface of the pressing plate is provided with a concave upper V-shaped groove corresponding to the lower V-shaped groove. The first hydraulic cylinder The driving shaft is fixedly connected with the pressing plate, and is used to drive the pressing plate to move up and down.
所述的置料平台的另一侧设置有自动定量推料机构,当棒料一次加工完成时,可实现剩余棒料的自动进料。The other side of the material placement platform is provided with an automatic quantitative pushing mechanism, which can realize the automatic feeding of the remaining bars when one-time processing of the bars is completed.
所述的自动定量推料机构包括水平固定的第二液压缸,所述的第二液压缸的驱动轴上固定设置有用于推动棒料移动的推板。The automatic quantitative pushing mechanism includes a horizontally fixed second hydraulic cylinder, and the drive shaft of the second hydraulic cylinder is fixedly provided with a push plate for pushing the bar to move.
与现有技术相比,本发明的优点是本机构中的热剪切装置采用差动轮系和等径凸轮机构的组合传动,等径凸轮相对行星架体转动时带动成形刀具径向移动,从而将行星架体的匀速转动转变为成形刀具绕加热后的棒料旋转转动的同时径向逐步进给,在剪断棒料的同时使加热后的棒料的端部产生挤压变形后形成特定的形状,如圆锥形、圆台形、弧形等,为楔横轧无料头轧制提供高质量的原始棒料,且材料利用率高、生产效率高,整个机构的结构也较简单。Compared with the prior art, the advantage of the present invention is that the thermal shearing device in this mechanism adopts the combined transmission of the differential gear train and the equal-diameter cam mechanism, and when the equal-diameter cam rotates relative to the planet carrier body, it drives the forming tool to move radially, In this way, the uniform rotation of the planet carrier body is transformed into the radial feed of the forming tool while rotating around the heated bar, and the end of the heated bar is extruded and deformed to form a specific shape while cutting the bar. The shape, such as conical, truncated cone, arc, etc., provides high-quality original bar for cross wedge rolling without head rolling, and has high material utilization rate and high production efficiency, and the structure of the whole mechanism is relatively simple.
附图说明Description of drawings
图1为本发明实施例一的结构示意图;FIG. 1 is a schematic structural view of Embodiment 1 of the present invention;
图2为本发明实施例一中的成形刀具的结构示意图;Fig. 2 is a schematic structural view of the forming tool in Embodiment 1 of the present invention;
图3为本发明实施例一中的等径凸轮机构的结构示意图;Fig. 3 is a structural schematic diagram of an equal-diameter cam mechanism in Embodiment 1 of the present invention;
图4为本发明实施例一中的等径凸轮机构的正面示意图;Fig. 4 is a schematic front view of an equal-diameter cam mechanism in Embodiment 1 of the present invention;
图5为本发明实施例一中的置料平台、压板与棒料的配合示意图;Fig. 5 is a schematic diagram of the cooperation of the material placement platform, the pressing plate and the bar in the first embodiment of the present invention;
图6为本发明实施例二的结构示意图;FIG. 6 is a schematic structural diagram of Embodiment 2 of the present invention;
图7为本发明实施例三的结构示意图;FIG. 7 is a schematic structural diagram of Embodiment 3 of the present invention;
图8为本发明实施例四的结构示意图。FIG. 8 is a schematic structural diagram of Embodiment 4 of the present invention.
具体实施方式detailed description
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例一:如图所示,一种差动轮系—等径凸轮式棒料热剪切机构,包括用于水平安装加热后的棒料100的置料平台1和棒料夹紧装置,置料平台1的上端设置有内凹的用于水平放置加热后的棒料100的下V型槽11,棒料夹紧装置包括压板2和竖直固定的第一液压缸3,压板2位于置料平台1的上方,压板2的下端面上设置有内凹的且位置与下V型槽11相对应的上V型槽21,第一液压缸3的驱动轴与压板2固定连接,用于驱动压板2上下移动,置料平台1的一侧设置有用于剪断棒料100同时将加热后的棒料100的端部加工成特定形状的热剪切装置,热剪切装置包括支撑架4、电机5、主轴6、行星架体7和太阳轮71,电机5固定不动,主轴6轴接在支撑架4上,主轴6与电机5的驱动轴同轴固定连接,太阳轮71位于行星架体7中,主轴6与行星架体7、太阳轮71之间设置有差动轮组件,差动轮组件包括第一主动齿轮61、第二主动齿轮62、第一从动齿轮63和第二从动齿轮64,第一主动齿轮61和第二主动齿轮62分别与主轴6同轴固定连接,第一从动齿轮63与太阳轮71同轴固定连接,第一从动齿轮63与第一主动齿轮61相啮合,第一主动齿轮61与第一从动齿轮63的传动比为7:6或8:7,第二从动齿轮64与行星架体7同轴固定连接,第二从动齿轮64与第二主动齿轮62相啮合,第二主动齿轮62与第二从动齿轮64的传动比为1:1,行星架体7内设置有两个沿太阳轮71对称设置的行星轮72,行星轮72上同轴固定设置有行星轴73,行星轴73轴接在行星架体7中且端部伸出行星架体7,行星轮72与太阳轮71相啮合,太阳轮71与行星轮72的齿数比为1:1,每个行星轴73与行星架体7之间均设置有等径凸轮机构,两个等径凸轮机构沿太阳轮71对称设置,等径凸轮机构包括连接架8和等径凸轮81,等径凸轮81位于行星架体7的外侧且与行星轴73固定连接,行星架体7朝向等径凸轮81的端面上固定设置有两条径向延伸的滑道82,连接架8的两端分别固定设置有滑块83,滑块83与其对应端的滑道82径向滑动配合,连接架8的两端分别轴接有滚轮84,滚轮84与等径凸轮81的轮廓面滚动配合,两个滚轮84与等径凸轮81的轮廓面的接触点A、B分别位于行星轴73与等径凸轮81的固定点O的两侧,两个滚轮84与等径凸轮81的轮廓面的接触点A、B以及行星轴73与等径凸轮81的固定点O三点位于同一径向直线上,连接架8上固定连接有成形刀具9,成形刀具9为圆盘形,成形刀具9的圆周面沿其横向平分面91分成第一加工面92和第二加工面93,第一加工面92与第二加工面93沿横向平分面91对称设置,第一加工面92的形状和第二加工面93的形状均与棒料100端部需加工的形状相同。Embodiment 1: As shown in the figure, a differential gear train-equal-diameter cam type bar thermal shearing mechanism includes a material placement platform 1 and a bar clamping device for horizontally installing a heated bar 100, The upper end of the material placement platform 1 is provided with a concave lower V-shaped groove 11 for horizontally placing the heated bar 100. The bar clamping device includes a pressing plate 2 and a vertically fixed first hydraulic cylinder 3. The pressing plate 2 is located at Above the material placement platform 1, the lower end surface of the pressing plate 2 is provided with a concave upper V-shaped groove 21 corresponding to the lower V-shaped groove 11, and the drive shaft of the first hydraulic cylinder 3 is fixedly connected with the pressing plate 2. Drive the platen 2 to move up and down, and one side of the material placement platform 1 is provided with a thermal shearing device for cutting the bar 100 and processing the end of the heated bar 100 into a specific shape. The thermal shearing device includes a support frame 4 , motor 5, main shaft 6, planet carrier body 7 and sun gear 71, motor 5 is fixed, main shaft 6 is connected on the support frame 4, main shaft 6 is coaxially fixedly connected with the drive shaft of motor 5, and sun gear 71 is located on the planet In the frame body 7, a differential gear assembly is arranged between the main shaft 6, the planetary frame body 7, and the sun gear 71. The differential gear assembly includes a first driving gear 61, a second driving gear 62, a first driven gear 63 and a second driving gear. Two driven gears 64, the first driving gear 61 and the second driving gear 62 are respectively coaxially fixedly connected with the main shaft 6, the first driven gear 63 is coaxially fixedly connected with the sun gear 71, the first driven gear 63 is connected with the first The driving gear 61 is meshed, the transmission ratio of the first driving gear 61 and the first driven gear 63 is 7:6 or 8:7, the second driven gear 64 is coaxially fixedly connected with the planet carrier body 7, and the second driven gear The gear 64 meshes with the second driving gear 62, the transmission ratio of the second driving gear 62 and the second driven gear 64 is 1:1, and the planet carrier body 7 is provided with two planetary gears 72 arranged symmetrically along the sun gear 71 The planetary shaft 73 is coaxially fixed on the planetary wheel 72, the planetary shaft 73 is connected to the planetary frame body 7 and its end extends out of the planetary frame body 7, the planetary wheel 72 meshes with the sun wheel 71, and the sun wheel 71 and the planetary The gear ratio of the wheel 72 is 1:1, and an equal-diameter cam mechanism is arranged between each planetary shaft 73 and the planet carrier body 7. Two equal-diameter cam mechanisms are arranged symmetrically along the sun gear 71. The equal-diameter cam mechanism includes a connecting frame 8 and an equal-diameter cam 81, the equal-diameter cam 81 is located on the outer side of the planetary carrier body 7 and is fixedly connected with the planetary shaft 73, and the end surface of the planetary carrier body 7 facing the equal-diameter cam 81 is fixedly provided with two radially extending slideways 82 , the two ends of the connecting frame 8 are respectively fixedly provided with sliders 83, the sliding blocks 83 and the slideways 82 at the corresponding ends are radially slidingly matched, and the two ends of the connecting frame 8 are respectively axially connected with rollers 84, and the rollers 84 and the equal diameter cam 81 Contour surface rolling fit, two rollers 84 and the contact point A of the contour surface of equal diameter cam 81, B are respectively positioned at the both sides of fixed point O of planetary shaft 73 and equal diameter cam 81, two rollers 84 and equal diameter cam 81 The contact points A, B of the profile surface and the fixed point O of the planet shaft 73 and the equal-diameter cam 81 are located on the same radial straight line, and the connecting frame 8 is fixedly connected with a Forming cutter 9, forming cutter 9 is disc-shaped, and the circumferential surface of forming cutter 9 is divided into first processing surface 92 and second processing surface 93 along its transverse bisection plane 91, and first processing surface 92 and second processing surface 93 are along transverse direction The bisecting plane 91 is arranged symmetrically, and the shape of the first processing surface 92 and the shape of the second processing surface 93 are the same as the shape to be processed at the end of the bar 100 .
实施例二:如图所示,一种差动轮系—等径凸轮式棒料热剪切机构,包括水平设置的退料筒10、用于水平安装加热后的棒料100的置料平台1和棒料夹紧装置,置料平台1的上端设置有内凹的用于水平放置加热后的棒料100的下V型槽11,棒料夹紧装置包括压板2和竖直固定的第一液压缸3,压板2位于置料平台1的上方,压板2的下端面上设置有内凹的且位置与下V型槽11相对应的上V型槽21,第一液压缸3的驱动轴与压板2固定连接,用于驱动压板2上下移动,置料平台1的一侧设置有用于剪断棒料100同时将加热后的棒料100的端部加工成特定形状的热剪切装置,热剪切装置包括支撑架4、电机5、主轴6、行星架体7和太阳轮71,电机5固定不动,主轴6轴接在支撑架4上,主轴6与电机5的驱动轴同轴固定连接,太阳轮71位于行星架体7中,主轴6与行星架体7、太阳轮71之间设置有差动轮组件,差动轮组件包括第一主动齿轮61、第二主动齿轮62、第一从动齿轮63和第二从动齿轮64,第一主动齿轮61和第二主动齿轮62分别与主轴6同轴固定连接,第一从动齿轮63与太阳轮71分别同轴固定连接在退料筒10上,第一从动齿轮63与第一主动齿轮61相啮合,第一主动齿轮61与第一从动齿轮63的传动比为7:6或8:7,第二从动齿轮64与行星架体7同轴固定连接,第二从动齿轮64与第二主动齿轮62相啮合,第二主动齿轮62与第二从动齿轮64的传动比为1:1,行星架体7内设置有两个沿太阳轮71对称设置的行星轮72,行星轮72上同轴固定设置有行星轴73,行星轴73轴接在行星架体7中且端部伸出行星架体7,行星轮72与太阳轮71相啮合,太阳轮71与行星轮72的齿数比为1:1,每个行星轴73与行星架体7之间均设置有等径凸轮机构,两个等径凸轮机构沿太阳轮71对称设置,等径凸轮机构包括连接架8和等径凸轮81,等径凸轮81位于行星架体7的外侧且与行星轴73固定连接,行星架体7朝向等径凸轮81的端面上固定设置有两条径向延伸的滑道82,连接架8的两端分别固定设置有滑块83,滑块83与其对应端的滑道82径向滑动配合,连接架8的两端分别轴接有滚轮84,滚轮84与等径凸轮81的轮廓面滚动配合,两个滚轮84与等径凸轮81的轮廓面的接触点A、B分别位于行星轴73与等径凸轮81的固定点O的两侧,两个滚轮84与等径凸轮81的轮廓面的接触点A、B以及行星轴73与等径凸轮81的固定点O三点位于同一径向直线上,连接架8上固定连接有成形刀具9,成形刀具9为圆盘形,成形刀具9的圆周面沿其横向平分面91分成第一加工面92和第二加工面93,第一加工面92与第二加工面93沿横向平分面91对称设置,第一加工面92的形状和第二加工面93的形状均与棒料100端部需加工的形状相同,退料筒10的前端开口,加工时,棒料100伸入退料筒10中,退料筒10的后端一体设置有后端开口的便于加工好的棒料掉落的锥筒101。Embodiment 2: As shown in the figure, a differential gear train-equal-diameter cam type bar stock thermal shearing mechanism includes a horizontally arranged return cylinder 10 and a material placement platform for horizontally installing heated bar stock 100 1 and a bar clamping device, the upper end of the material placement platform 1 is provided with a concave lower V-shaped groove 11 for horizontally placing the heated bar 100, and the bar clamping device includes a pressing plate 2 and a vertically fixed first A hydraulic cylinder 3, the pressure plate 2 is located above the material placement platform 1, and the lower end surface of the pressure plate 2 is provided with an upper V-shaped groove 21 that is concave and corresponding to the lower V-shaped groove 11. The drive of the first hydraulic cylinder 3 The shaft is fixedly connected with the pressing plate 2, and is used to drive the pressing plate 2 to move up and down. One side of the material placement platform 1 is provided with a thermal shearing device for cutting the bar 100 and processing the end of the heated bar 100 into a specific shape. The thermal shearing device includes a support frame 4, a motor 5, a main shaft 6, a planet carrier body 7 and a sun gear 71, the motor 5 is fixed, the main shaft 6 is connected to the support frame 4, and the main shaft 6 is coaxial with the drive shaft of the motor 5 Fixedly connected, the sun gear 71 is located in the planet carrier body 7, and a differential gear assembly is arranged between the main shaft 6, the planet carrier body 7, and the sun gear 71. The differential wheel assembly includes a first driving gear 61, a second driving gear 62, The first driven gear 63 and the second driven gear 64, the first driving gear 61 and the second driving gear 62 are respectively coaxially fixedly connected with the main shaft 6, and the first driven gear 63 is coaxially fixedly connected with the sun gear 71 respectively. On the return cylinder 10, the first driven gear 63 meshes with the first driving gear 61, the transmission ratio of the first driving gear 61 and the first driven gear 63 is 7:6 or 8:7, and the second driven gear 64 is coaxially fixedly connected with the planet carrier body 7, the second driven gear 64 meshes with the second driving gear 62, the transmission ratio of the second driving gear 62 and the second driven gear 64 is 1:1, and the planet carrier body 7 There are two planetary gears 72 arranged symmetrically along the sun gear 71 inside. The planetary shafts 73 are coaxially fixed on the planetary gears 72. The planetary shafts 73 are pivotally connected to the planetary carrier body 7 and the ends extend out from the planetary carrier body 7. The planetary gear 72 meshes with the sun gear 71, and the gear ratio between the sun gear 71 and the planetary gear 72 is 1:1. An equal-diameter cam mechanism is arranged between each planetary shaft 73 and the planet carrier body 7, and two equal-diameter cams The mechanism is arranged symmetrically along the sun gear 71. The equal-diameter cam mechanism includes a connecting frame 8 and an equal-diameter cam 81. The equal-diameter cam 81 is located outside the planetary carrier body 7 and is fixedly connected to the planetary shaft 73. The planetary carrier body 7 faces the equal-diameter cam 81. Two radially extending slideways 82 are fixedly arranged on the end face of the connecting frame 8, and sliders 83 are respectively fixedly arranged at both ends of the connecting frame 8. The rollers 84 are axially connected respectively, and the rollers 84 are rollingly matched with the contour surface of the equal diameter cam 81. The contact points A and B of the two rollers 84 and the contour surface of the equal diameter cam 81 are located at the fixed position of the planetary shaft 73 and the equal diameter cam 81 respectively. On both sides of point O, the contact points A and B between the two rollers 84 and the contour surface of the equal-diameter cam 81 and the fixed point O of the planetary shaft 73 and the equal-diameter cam 81 are three points On the same radial line, the connecting frame 8 is fixedly connected with a forming tool 9, the forming tool 9 is disc-shaped, and the circumferential surface of the forming tool 9 is divided into a first processing surface 92 and a second processing surface 93 along its transverse bisecting plane 91. , the first processing surface 92 and the second processing surface 93 are arranged symmetrically along the transverse bisector 91, the shape of the first processing surface 92 and the shape of the second processing surface 93 are the same as the shape to be processed at the end of the bar 100, and the material is returned The front end of the barrel 10 is open, and during processing, the bar stock 100 is stretched into the return barrel 10, and the rear end of the return barrel 10 is integrally provided with a cone barrel 101 which is convenient for the processed bar stock to drop.
实施例三:如图所示,一种差动轮系—等径凸轮式棒料热剪切机构,包括用于水平安装加热后的棒料100的置料平台1和棒料夹紧装置,置料平台1的上端设置有内凹的用于水平放置加热后的棒料100的下V型槽11,棒料夹紧装置包括压板2和竖直固定的第一液压缸3,压板2位于置料平台1的上方,压板2的下端面上设置有内凹的且位置与下V型槽11相对应的上V型槽21,第一液压缸3的驱动轴与压板2固定连接,用于驱动压板2上下移动,置料平台1的一侧设置有用于剪断棒料100同时将加热后的棒料100的端部加工成特定形状的热剪切装置,热剪切装置包括支撑架4、电机5、主轴6、行星架体7和太阳轮71,电机5固定不动,主轴6轴接在支撑架4上,主轴6与电机5的驱动轴同轴固定连接,太阳轮71位于行星架体7中,主轴6与行星架体7、太阳轮71之间设置有差动轮组件,差动轮组件包括第一主动齿轮61、第二主动齿轮62、第一从动齿轮63和第二从动齿轮64,第一主动齿轮61和第二主动齿轮62分别与主轴6同轴固定连接,第一从动齿轮63与太阳轮71同轴固定连接,第一从动齿轮63与第一主动齿轮61相啮合,第一主动齿轮61与第一从动齿轮63的传动比为7:6或8:7,第二从动齿轮64与行星架体7同轴固定连接,第二从动齿轮64与第二主动齿轮62相啮合,第二主动齿轮62与第二从动齿轮64的传动比为1:1,行星架体7内设置有两个沿太阳轮71对称设置的行星轮72,行星轮72上同轴固定设置有行星轴73,行星轴73轴接在行星架体7中且端部伸出行星架体7,行星轮72与太阳轮71相啮合,太阳轮71与行星轮72的齿数比为1:1,每个行星轴73与行星架体7之间均设置有等径凸轮机构,两个等径凸轮机构沿太阳轮71对称设置,等径凸轮机构包括连接架8和等径凸轮81,等径凸轮81位于行星架体7的外侧且与行星轴73固定连接,行星架体7朝向等径凸轮81的端面上固定设置有两条径向延伸的滑道82,连接架8的两端分别固定设置有滑块83,滑块83与其对应端的滑道82径向滑动配合,连接架8的两端分别轴接有滚轮84,滚轮84与等径凸轮81的轮廓面滚动配合,两个滚轮84与等径凸轮81的轮廓面的接触点A、B分别位于行星轴73与等径凸轮81的固定点O的两侧,两个滚轮84与等径凸轮81的轮廓面的接触点A、B以及行星轴73与等径凸轮81的固定点O三点位于同一径向直线上,连接架8上固定连接有成形刀具9,成形刀具9为圆盘形,成形刀具9的圆周面沿其横向平分面91分成第一加工面92和第二加工面93,第一加工面92与第二加工面93沿横向平分面91对称设置,第一加工面92的形状和第二加工面93的形状均与棒料100端部需加工的形状相同,置料平台1的另一侧设置有自动定量推料机构,自动定量推料机构包括水平固定的第二液压缸12,第二液压缸12的驱动轴上固定设置有用于推动棒料100移动的推板13。Embodiment 3: As shown in the figure, a differential gear train-equal-diameter cam type bar thermal shearing mechanism includes a material placement platform 1 and a bar clamping device for horizontally installing a heated bar 100, The upper end of the material placement platform 1 is provided with a concave lower V-shaped groove 11 for horizontally placing the heated bar 100. The bar clamping device includes a pressing plate 2 and a vertically fixed first hydraulic cylinder 3. The pressing plate 2 is located at Above the material placement platform 1, the lower end surface of the pressing plate 2 is provided with a concave upper V-shaped groove 21 corresponding to the lower V-shaped groove 11, and the drive shaft of the first hydraulic cylinder 3 is fixedly connected with the pressing plate 2. Drive the platen 2 to move up and down, and one side of the material placement platform 1 is provided with a thermal shearing device for cutting the bar 100 and processing the end of the heated bar 100 into a specific shape. The thermal shearing device includes a support frame 4 , motor 5, main shaft 6, planet carrier body 7 and sun gear 71, motor 5 is fixed, main shaft 6 is connected on the support frame 4, main shaft 6 is coaxially fixedly connected with the drive shaft of motor 5, and sun gear 71 is located on the planet In the frame body 7, a differential gear assembly is arranged between the main shaft 6, the planetary frame body 7, and the sun gear 71. The differential gear assembly includes a first driving gear 61, a second driving gear 62, a first driven gear 63 and a second driving gear. Two driven gears 64, the first driving gear 61 and the second driving gear 62 are respectively coaxially fixedly connected with the main shaft 6, the first driven gear 63 is coaxially fixedly connected with the sun gear 71, the first driven gear 63 is connected with the first The driving gear 61 is meshed, the transmission ratio of the first driving gear 61 and the first driven gear 63 is 7:6 or 8:7, the second driven gear 64 is coaxially fixedly connected with the planet carrier body 7, and the second driven gear The gear 64 meshes with the second driving gear 62, the transmission ratio of the second driving gear 62 and the second driven gear 64 is 1:1, and the planet carrier body 7 is provided with two planetary gears 72 arranged symmetrically along the sun gear 71 The planetary shaft 73 is coaxially fixed on the planetary wheel 72, the planetary shaft 73 is connected to the planetary frame body 7 and its end extends out of the planetary frame body 7, the planetary wheel 72 meshes with the sun wheel 71, and the sun wheel 71 and the planetary The gear ratio of the wheel 72 is 1:1, and an equal-diameter cam mechanism is arranged between each planetary shaft 73 and the planet carrier body 7. Two equal-diameter cam mechanisms are arranged symmetrically along the sun gear 71. The equal-diameter cam mechanism includes a connecting frame 8 and an equal-diameter cam 81, the equal-diameter cam 81 is located on the outer side of the planetary carrier body 7 and is fixedly connected with the planetary shaft 73, and the end surface of the planetary carrier body 7 facing the equal-diameter cam 81 is fixedly provided with two radially extending slideways 82 , the two ends of the connecting frame 8 are respectively fixedly provided with sliders 83, the sliding blocks 83 and the slideways 82 at the corresponding ends are radially slidingly matched, and the two ends of the connecting frame 8 are respectively axially connected with rollers 84, and the rollers 84 and the equal diameter cam 81 Contour surface rolling fit, two rollers 84 and the contact point A of the contour surface of equal diameter cam 81, B are respectively positioned at the both sides of fixed point O of planetary shaft 73 and equal diameter cam 81, two rollers 84 and equal diameter cam 81 The contact points A, B of the profile surface and the fixed point O of the planet shaft 73 and the equal-diameter cam 81 are located on the same radial straight line, and the connecting frame 8 is fixedly connected with a Forming cutter 9, forming cutter 9 is disc-shaped, and the circumferential surface of forming cutter 9 is divided into first processing surface 92 and second processing surface 93 along its transverse bisection plane 91, and first processing surface 92 and second processing surface 93 are along transverse direction The bisecting surface 91 is arranged symmetrically, the shape of the first processing surface 92 and the shape of the second processing surface 93 are the same as the shape to be processed at the end of the bar 100, and the other side of the loading platform 1 is provided with an automatic quantitative pushing mechanism, The automatic quantitative pushing mechanism includes a horizontally fixed second hydraulic cylinder 12 , and a push plate 13 for pushing the bar 100 to move is fixedly arranged on the drive shaft of the second hydraulic cylinder 12 .
实施例四:如图所示,一种差动轮系—等径凸轮式棒料热剪切机构,其在实施例二所示结构的基础上,还在置料平台1的另一侧设置有自动定量推料机构,自动定量推料机构包括水平固定的第二液压缸12,第二液压缸12的驱动轴上固定设置有用于推动棒料100移动的推板13。Embodiment 4: As shown in the figure, a differential gear train-equal-diameter cam-type bar material thermal shearing mechanism is set on the other side of the material placement platform 1 on the basis of the structure shown in Embodiment 2 There is an automatic quantitative pushing mechanism, and the automatic quantitative pushing mechanism includes a horizontally fixed second hydraulic cylinder 12, and a push plate 13 for pushing the bar 100 to move is fixedly arranged on the drive shaft of the second hydraulic cylinder 12.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510415546.8A CN105014141B (en) | 2015-07-15 | 2015-07-15 | A kind of differential gear train-constant diameter cam type bar hot shearing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510415546.8A CN105014141B (en) | 2015-07-15 | 2015-07-15 | A kind of differential gear train-constant diameter cam type bar hot shearing mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105014141A CN105014141A (en) | 2015-11-04 |
| CN105014141B true CN105014141B (en) | 2017-05-31 |
Family
ID=54404640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510415546.8A Active CN105014141B (en) | 2015-07-15 | 2015-07-15 | A kind of differential gear train-constant diameter cam type bar hot shearing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105014141B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108213563A (en) * | 2017-12-28 | 2018-06-29 | 天津市昊鼎精密机械技术有限公司 | A kind of bar hot shears production line |
| CN109483298A (en) * | 2019-01-14 | 2019-03-19 | 香农工业设备制造南京有限公司 | A kind of high stability gear-box applied to milling sample machine |
| CN110478915A (en) * | 2019-08-01 | 2019-11-22 | 国汇机械制造泰州有限公司 | A kind of skyscraping wheel drive unit |
| CN116787613B (en) * | 2022-08-05 | 2025-10-10 | 南通扬子碳素股份有限公司 | Electrode breaker |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB115413A (en) * | 1917-05-03 | 1918-06-20 | Quast Bruno | |
| DE3503094A1 (en) * | 1985-01-30 | 1986-07-31 | Windmöller & Hölscher, 4540 Lengerich | CUTTING DEVICE FOR MACHINING CONTINUOUSLY CONTINUOUS MATERIALS |
| CN2117963U (en) * | 1992-03-28 | 1992-10-07 | 王一兵 | Shearing and cutting machine with long slide block and low noise for bar |
| DE19611302A1 (en) * | 1996-03-22 | 1997-09-25 | Schloemann Siemag Ag | Method and device for separating and draining front and / or rear shoops on running rolling stock |
| CN2930932Y (en) * | 2006-04-29 | 2007-08-08 | 燕山大学 | A round pipe rolling cutting machine |
| CN101856741A (en) * | 2009-04-07 | 2010-10-13 | 王玲 | Novel automatic feed plate cutting mechanism |
| CN102756162A (en) * | 2011-04-29 | 2012-10-31 | 厦门正黎明冶金机械有限公司 | Curve cutting equipment |
| CN202174280U (en) * | 2011-07-27 | 2012-03-28 | 德阳重特机械制造有限公司 | Hot shear |
| CN103567530A (en) * | 2013-10-31 | 2014-02-12 | 苏州建莱机械工程技术有限公司 | Chipless high-speed cutting mechanism |
-
2015
- 2015-07-15 CN CN201510415546.8A patent/CN105014141B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105014141A (en) | 2015-11-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104999129B (en) | The crank block type bar hot shearing mechanism that a kind of modified elliptical gear drives | |
| CN101474651B (en) | Integrated pipe bender | |
| CN105014140B (en) | A kind of crank block type bar hot shearing mechanism for being denatured eccentric gear wheel drive | |
| CN201168732Y (en) | Integrated pipe bender | |
| CN105057757B (en) | Modified sine gear driven crank-slider thermal rod shearing mechanism | |
| CN105014141A (en) | Differential gear train-constant diameter cam type bar hot shearing mechanism | |
| CN104624901A (en) | Roll forging machine | |
| CN111687274A (en) | Stamping device with guiding and positioning functions | |
| CN103861963A (en) | Automatic thin wall gold tube necking machine | |
| CN103624319B (en) | Bar stock cutting device | |
| CN117620707B (en) | Stainless steel fastener milling device | |
| CN105057346B (en) | Planetary gear train-groove cam type bar end hot-forming mechanism | |
| US3267500A (en) | Apparatus for forming hollow articles | |
| CN105014142B (en) | Differential gear train-grooved cam type bar hot shearing mechanism | |
| CN105057775B (en) | A kind of differential gear train-planar spiral-type bar hot shearing mechanism | |
| CN105057759B (en) | Differential wheel train-constant-breadth cam type thermal rod shearing mechanism | |
| CN105014159B (en) | Planetary gear train-plane screw type bar end hot molding mechanism | |
| CN213496268U (en) | Cold header die and cold header | |
| CN109013908A (en) | A kind of high intensity can reflectal preparation molding forging apparatus | |
| CN108246938A (en) | A kind of continuity flatly moving type rolling press and its pressure rolling method | |
| CN104999004B (en) | A kind of planet circular system constant diameter cam type bar end hot forming mechanism | |
| CN212551068U (en) | Automatic forming hydraulic press | |
| CN106733663B (en) | Forging feeding-distribution device | |
| CN214264055U (en) | Automobile radiator fin follow-up cutting device | |
| CN115401160A (en) | A gear forging furnace and its forging process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |