CN219094216U - Automatic air tap plug mounting device suitable for air spring - Google Patents
Automatic air tap plug mounting device suitable for air spring Download PDFInfo
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- CN219094216U CN219094216U CN202223419407.7U CN202223419407U CN219094216U CN 219094216 U CN219094216 U CN 219094216U CN 202223419407 U CN202223419407 U CN 202223419407U CN 219094216 U CN219094216 U CN 219094216U
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Abstract
The utility model discloses an automatic air tap plug mounting device suitable for an air spring, which comprises a conveying line body and a bearing assembly arranged on the conveying line body and used for bearing the air spring and the air tap plug, wherein one side of the conveying line body is provided with a detection assembly used for detecting the pressure of the air spring, the other side of the conveying line body is provided with a transfer assembly used for clamping and transplanting the air spring, and one side of the conveying line body is also provided with a plug assembly used for clamping and plugging the air tap plug on the air spring along the movement direction of the conveying line body. The beneficial effects of the utility model are mainly as follows: the device is exquisite in design, and the automatic conveying, the clamping and the transplanting of gas spring and air nozzle plug and installation shaping are realized to the device, realize full automatization operation, and whole journey need not manual operation, reduces working strength, adopts full automatization operation, can guarantee the uniformity of every installation to greatly improve work efficiency when guaranteeing the rate of accuracy.
Description
Technical Field
The utility model relates to the field of automobile air suspensions, in particular to an automatic air tap plug mounting device suitable for an air spring.
Background
With the great rise of living standard, the air spring is widely applied in China. Various vehicles, industrial equipment, high-speed rails, and the like use air springs in large quantities. The safety of the air spring has great influence on normal use, and the assembly property of the air tap plug greatly influences the use safety of the air spring in the aspect of the quality safety of the air spring.
At present, the air tap plug on the market is installed in a manual tool press-fitting air tap plug mode, and the mode has the risk of press-fitting failure. First, when the air tap plug is pressed in the manual tool, the installation size of the air tap plug is not in place, and the air spring is invalid. Secondly, the air tap plug is pressed and assembled by the manual tool, multiple times of pressing and assembly are needed, the positioning direction is inaccurate, the air tap plug edge is easy to press and is damaged and invalid, time and labor are consumed, and manpower and material resources are wasted.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides an automatic air tap plug mounting device suitable for an air spring.
The aim of the utility model is achieved by the following technical scheme:
the utility model provides an automatic installation device of air cock end cap suitable for air spring, includes the transfer chain body and sets up the carrier assembly that is used for bearing air spring and air cock end cap above that, one side of the transfer chain body is equipped with and is used for right air spring carries out pressure detection's detection component, and the opposite side is equipped with and is used for transplanting air spring centre gripping and moves the subassembly, follows the direction of motion of the transfer chain body, one side of the transfer chain body still is equipped with and is used for with the grafting of air cock end cap centre gripping is in grafting subassembly on the air spring.
Preferably, the detection assembly at least comprises a detection frame, a base is arranged on the detection frame, a profiling seat which is in profiling design with the bottom of the air spring is fixedly arranged on the base, a pressing block is arranged above the profiling seat, a pushing cylinder is fixedly arranged on the detection frame, a detection plate is fixedly arranged on a cylinder shaft of the pushing cylinder, and the pressing block is fixedly arranged on the detection plate.
Preferably, the shaft lever is fixedly arranged around the detection plate, and the shaft sleeve matched with the shaft lever is arranged on the detection frame.
Preferably, the transfer assembly at least comprises a large manipulator capable of moving in three axes, a transfer frame is pivoted on the output end of the large manipulator, a left transfer plate and a right transfer plate are fixedly arranged on the transfer frame, an upper left transfer cylinder is fixedly arranged on the upper half part of the left transfer plate, an upper left clamping jaw is fixedly arranged on the cylinder shaft of the upper left transfer cylinder, a lower left transfer cylinder is pivoted on the lower half part of the left transfer plate, and a lower left clamping jaw is fixedly arranged on the cylinder shaft of the lower left transfer cylinder; the upper half pivot of the right transfer plate is provided with a right upper transfer cylinder, and the cylinder shaft of the right upper transfer cylinder is fixedly provided with a right upper clamping jaw; the lower half part of the right transfer plate is fixedly provided with a right lower transfer cylinder, and a cylinder shaft of the right lower transfer cylinder is fixedly provided with a right lower clamping jaw.
Preferably, the plug assembly at least comprises a small manipulator capable of moving in three axes, a plug board is arranged at the output end of the small manipulator, a plug cylinder is fixedly arranged on the plug board, and a plug chuck for grabbing and plugging the air tap plug onto the air spring is fixedly arranged on the cylinder shaft of the plug cylinder.
Preferably, the conveying line body comprises a conveying frame and a conveying shaft with a pivot arranged on the conveying frame, one end of the conveying shaft is in transmission connection with a driving motor arranged on the conveying frame, driving wheels are arranged at two ends of the conveying shaft, driven wheels are arranged on the conveying frame, and a transmission belt is wound between the driving wheels and the driven wheels.
Preferably, the bearing assembly at least comprises a bearing plate fixedly arranged on the transmission belt, and a clamping groove matched with the air spring and the air tap plug is formed in the bearing plate.
Preferably, the bearing assembly further comprises a supporting plate fixedly arranged on the conveying frame, a jacking air cylinder is fixedly arranged on the supporting plate, a connecting plate is fixedly arranged on an air cylinder shaft of the jacking air cylinder, and the bearing plate is fixedly arranged on the connecting plate.
Preferably, a bushing is fixedly arranged on the supporting plate, a sliding rod matched with the bushing is arranged on the bushing, and the sliding rod is fixedly arranged on the connecting plate.
The beneficial effects of the utility model are mainly as follows:
1. the device has exquisite design, realizes automatic conveying, clamping and transplanting and mounting and forming of the gas spring and the gas nozzle plug, realizes full-automatic operation, does not need manual operation in the whole process, reduces the working strength, and can ensure the uniformity of each mounting by adopting full-automatic operation, thereby greatly improving the working efficiency while ensuring the accuracy;
2. the shaft lever and the shaft sleeve are mutually matched, so that the sliding stability of the detection plate 36 can be improved, and the accuracy of the detection assembly during pressing is ensured;
3. the detection component is integrated on the device, and can detect the pressure of the air spring before installation, so that the yield of the air spring after installation is ensured. In addition, the detection component is highly integrated on the device, so that occupied space is reduced, reasonable layout is convenient, and the device has wider applicability.
Drawings
The technical scheme of the utility model is further described below with reference to the accompanying drawings:
fig. 1: a perspective view of a preferred embodiment of the present utility model;
fig. 2: a perspective view of a detection assembly in a preferred embodiment of the present utility model;
fig. 3: a perspective view of a transfer assembly in a preferred embodiment of the present utility model;
fig. 4: a perspective view of a plug assembly in a preferred embodiment of the present utility model;
fig. 5: a perspective view of the conveyor line body and the carrier assembly in a preferred embodiment of the utility model.
Detailed Description
The present utility model will be described in detail below with reference to specific embodiments shown in the drawings. The embodiments are not limited to the present utility model, and structural, methodological, or functional modifications of the utility model from those skilled in the art are included within the scope of the utility model.
The utility model will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 to 5, the utility model discloses an automatic air tap plug mounting device suitable for an air spring, which comprises a conveying line body 1, wherein the conveying line body 1 comprises a conveying frame 11 and a conveying shaft 12 arranged on the conveying frame in a pivot manner, one end of the conveying shaft 12 is in transmission connection with a driving motor arranged on the conveying frame 11, driving wheels are arranged at two ends of the conveying shaft 12, driven wheels are arranged on the conveying frame 11, and a transmission belt is wound between the driving wheels and the driven wheels.
The transmission belt is provided with a bearing assembly 2 for bearing the air spring 100 and the air nozzle plug 101, the bearing assembly 2 at least comprises a bearing plate 21 fixedly arranged on the transmission belt, and the bearing plate 21 is provided with a clamping groove 22 matched with the air spring 100 and the air nozzle plug 101. The bearing assembly 2 further comprises a supporting plate 23 fixedly arranged on the conveying frame 11, a jacking cylinder 24 is fixedly arranged on the supporting plate 23, a connecting plate 25 is fixedly arranged on a cylinder shaft of the jacking cylinder 24, and the bearing plate 21 is fixedly arranged on the connecting plate 25.
In the preferred embodiment, a bushing 26 is fixed on the supporting plate 23, a sliding rod 27 adapted to the bushing 26 is arranged on the bushing 26, and the sliding rod 27 is fixed on the connecting plate 25. The sliding rod 27 and the bushing 26 cooperate to improve the sliding stability of the connecting plate 25.
One side of the conveying line body 1 is provided with a detection component 3 for carrying out pressure detection on the air spring 100, the detection component 3 at least comprises a detection frame 31, a base 32 is arranged on the detection frame 31, a profiling seat 33 which is in profiling design with the bottom of the air spring 100 is fixedly arranged on the base 32, a pressing block 34 is arranged above the profiling seat 33, a pushing cylinder 35 is fixedly arranged on the detection frame 31, a detection plate 36 is fixedly arranged on a cylinder shaft of the pushing cylinder 35, and the pressing block 34 is fixedly arranged on the detection plate 36. The periphery of the detection plate 36 is fixedly provided with a shaft lever 37, and the detection frame 31 is provided with a shaft sleeve 38 matched with the shaft lever 37. The shaft and sleeve cooperate to improve the stability of the sliding of the sensing plate 36 and thus ensure accuracy of the sensing assembly as it is pressed. In addition, with the detection component integrated on the device, can carry out pressure detection to air spring before the installation to ensure the yields of air spring after the installation. In addition, the detection component is highly integrated on the device, so that occupied space is reduced, reasonable layout is convenient, and the device has wider applicability.
The other side of the conveying line body 1 is provided with a transfer component 4 for clamping and transplanting the air spring 100, the transfer component 4 at least comprises a large manipulator 41 capable of moving in three axes, a transfer frame 42 is pivoted on the output end of the large manipulator 41, a left transfer plate 43 and a right transfer plate 44 are fixedly arranged on the transfer frame 42, an upper left transfer cylinder 431 is fixedly arranged on the upper half part of the left transfer plate 43, an upper left clamping jaw 432 is fixedly arranged on the cylinder shaft of the upper left transfer cylinder 431, a lower left transfer cylinder 433 is pivoted on the lower half part of the left transfer plate 43, and a lower left clamping jaw 434 is fixedly arranged on the cylinder shaft of the lower left transfer cylinder 433; the upper half pivot of the right transfer plate 44 is provided with a right upper transfer cylinder 441, and the cylinder shaft of the right upper transfer cylinder 441 is fixedly provided with a right upper clamping jaw 442; a right lower transfer cylinder 443 is fixedly arranged at the lower half part of the right transfer plate 44, and a right lower clamping jaw 444 is fixedly arranged on the cylinder shaft of the right lower transfer cylinder 443.
Along the direction of motion of the conveying line body 1, one side of the conveying line body 1 is further provided with a plug assembly 5 for clamping and plugging the air tap plug 101 on the air spring 100.
The plug assembly 5 at least comprises a small manipulator 51 capable of moving in three axes, a plug board 52 is arranged at the output end of the small manipulator 51, a plug cylinder 53 is fixedly arranged on the plug board 52, and a plug chuck 54 for grabbing and plugging the air tap plug 101 onto the air spring 100 is fixedly arranged on the cylinder shaft of the plug cylinder 53.
It should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is for clarity only, and that the skilled artisan should recognize that the embodiments may be combined as appropriate to form other embodiments that will be understood by those skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present utility model, and they are not intended to limit the scope of the present utility model, and all equivalent embodiments or modifications that do not depart from the spirit of the present utility model should be included in the scope of the present utility model.
Claims (9)
1. Air cock end cap automatic installation device suitable for air spring, including transfer chain body (1) and set up be used for bearing air spring (100) and carrier assembly (2) of air cock end cap (101) above that, its characterized in that: one side of the conveying line body (1) is provided with a detection component (3) for detecting the pressure of the air spring (100), the other side of the conveying line body is provided with a transfer component (4) for clamping and transplanting the air spring (100), the moving direction of the conveying line body (1) is followed, and one side of the conveying line body (1) is also provided with a plug component (5) for clamping and plugging the air tap plug (101) on the air spring (100).
2. The automatic air tap plug mounting device for an air spring according to claim 1, wherein: the detection assembly (3) at least comprises a detection frame (31), a base (32) is arranged on the detection frame (31), a profiling seat (33) which is in profiling design with the bottom of the air spring (100) is fixedly arranged on the base (32), a pressing block (34) is arranged above the profiling seat (33), a pushing cylinder (35) is fixedly arranged on the detection frame (31), a detection plate (36) is fixedly arranged on a cylinder shaft of the pushing cylinder (35), and the pressing block (34) is fixedly arranged on the detection plate (36).
3. The automatic air tap plug mounting device for an air spring according to claim 2, wherein: the periphery of the detection plate (36) is fixedly provided with a shaft lever (37), and the detection frame (31) is provided with a shaft sleeve (38) matched with the shaft lever (37).
4. The automatic air tap plug mounting device for an air spring according to claim 1, wherein: the transfer assembly (4) at least comprises a large manipulator (41) capable of moving in three shafts, a transfer frame (42) is pivoted on the output end of the large manipulator (41), a left transfer plate (43) and a right transfer plate (44) are fixedly arranged on the transfer frame (42), an upper left transfer cylinder (431) is fixedly arranged on the upper half part of the left transfer plate (43), an upper left clamping jaw (432) is fixedly arranged on the cylinder shaft of the upper left transfer cylinder (431), a lower left transfer cylinder (433) is pivoted on the lower half part of the left transfer plate (43), and a lower left clamping jaw (434) is fixedly arranged on the cylinder shaft of the lower left transfer cylinder (433); the upper half pivot of the right transfer plate (44) is provided with a right upper transfer cylinder (441), and the cylinder shaft of the right upper transfer cylinder (441) is fixedly provided with a right upper clamping jaw (442); the lower half part of the right transfer plate (44) is fixedly provided with a right lower transfer cylinder (443), and a right lower clamping jaw (444) is fixedly arranged on the cylinder shaft of the right lower transfer cylinder (443).
5. The automatic air tap plug mounting device for an air spring as recited in claim 4, wherein: the plug assembly (5) at least comprises a small manipulator (51) capable of moving in three shafts, a plug board (52) is arranged at the output end of the small manipulator (51), a plug cylinder (53) is fixedly arranged on the plug board (52), and a plug chuck (54) for grabbing and plugging the air tap plug (101) onto the air spring (100) is fixedly arranged on the cylinder shaft of the plug cylinder (53).
6. The automatic air tap plug mounting device for an air spring according to claim 1, wherein: the conveying line body (1) comprises a conveying frame (11) and a conveying shaft (12) with a pivot arranged on the conveying frame, one end of the conveying shaft (12) is in transmission connection with a driving motor arranged on the conveying frame (11), driving wheels are arranged at two ends of the conveying shaft (12), driven wheels are arranged on the conveying frame (11), and a transmission belt is wound between the driving wheels and the driven wheels.
7. The automatic air cap installing device for an air spring according to claim 6, wherein: the bearing assembly (2) at least comprises a bearing plate (21) fixedly arranged on the transmission belt, and a clamping groove (22) matched with the air spring (100) and the air nozzle plug (101) is formed in the bearing plate (21).
8. The automatic air cap installing device for an air spring according to claim 7, wherein: the bearing assembly (2) further comprises a supporting plate (23) fixedly arranged on the conveying frame (11), a jacking cylinder (24) is fixedly arranged on the supporting plate (23), a connecting plate (25) is fixedly arranged on a cylinder shaft of the jacking cylinder (24), and the bearing plate (21) is fixedly arranged on the connecting plate (25).
9. The automatic air cap installing device for an air spring according to claim 8, wherein: the support plate (23) is fixedly provided with a bushing (26), the bushing (26) is provided with a slide bar (27) matched with the bushing, and the slide bar (27) is fixedly arranged on the connecting plate (25).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223419407.7U CN219094216U (en) | 2022-12-20 | 2022-12-20 | Automatic air tap plug mounting device suitable for air spring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223419407.7U CN219094216U (en) | 2022-12-20 | 2022-12-20 | Automatic air tap plug mounting device suitable for air spring |
Publications (1)
Publication Number | Publication Date |
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CN219094216U true CN219094216U (en) | 2023-05-30 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202223419407.7U Active CN219094216U (en) | 2022-12-20 | 2022-12-20 | Automatic air tap plug mounting device suitable for air spring |
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CN (1) | CN219094216U (en) |
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2022
- 2022-12-20 CN CN202223419407.7U patent/CN219094216U/en active Active
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