CN219075365U

CN219075365U - Saw blade machine cutting system

Info

Publication number: CN219075365U
Application number: CN202223326019.4U
Authority: CN
Inventors: 张军; 杨少华; 周少宁; 苏宝熙
Original assignee: Foshan Qomo Technology Co ltd
Current assignee: Foshan Qomo Technology Co ltd
Priority date: 2022-12-07
Filing date: 2022-12-07
Publication date: 2023-05-26
Anticipated expiration: 2032-12-07

Abstract

The utility model discloses a saw blade machine cutting system, which relates to the technical field of saw blade production and comprises a water tank, wherein an X-axis mounting frame positioned on one side above a cutting frame is longitudinally and fixedly arranged on the upper surface of an electric cabinet, and a Z-axis mounting frame arranged above the cutting frame is vertically arranged on one side, close to a Y-axis feeding guide frame, of the X-axis mounting frame. The Y-axis numerical control feeding press roller, the Y-axis numerical control discharging press roller, the X-axis mounting frame, the Z-axis mounting frame and the cutter head are matched, so that the processing process is smooth, the cutting speed is high, the product is not deformed, burrs are avoided, stress is avoided, the material performance is not changed, the characteristics of any tooth shape can be cut, continuous production can be carried out, the continuous production can be carried out in sections, the water inlet pipe, the sand flushing pipe, the inclined plate sand pumping machine and the sand inlet pipe are matched, the surge, water and sand reflection prevention can be realized, sand flushing and sand accumulation elimination can be realized at regular time, and the water cutting and cutting operation is not hindered when the sand pumping work is carried out.

Description

Saw blade machine cutting system

Technical Field

The utility model relates to the technical field of saw blade production, in particular to a saw blade machine cutting system.

Background

The saw blade is a steel strip with tooth edges, and the tooth edges are the main parts of the saw blade and are mainly used for cutting pipe fittings, solid bodies, wood, plastics and all machinable metals.

The existing saw blade on the market and the saw blade forming method mainly adopt a die stamping method, in the stamping process, the saw blade has the phenomenon of deviation, if the saw blade is not corrected in time, the saw blade is scrapped, so the saw blade needs to be maintained frequently, the labor cost is high, the efficiency is low, the stamping notch has the phenomenon of sharp edges and burrs, the saw blade is cleaned and removed by hands, the stamping notch also has the deformation condition, in addition, the hardness of the material is high, the service life of the die is short, and the cost of the die is high; in addition, there are laser cutting methods, but there are also phenomena of degradation, softening and thermal deformation of the cut of the product, the two processing methods are difficult to produce high-quality products, and the control system and the mechanical structure of the existing water cutting machine variety cannot be suitable for continuous production of saw blades, so that new processing methods are urgently needed for the products.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides a saw blade machine cutting system, which solves the problems in the prior art.

Technical proposal

In order to achieve the above purpose, the utility model is realized by the following technical scheme: saw blade machine cutting system, including the water tank, Y axle pan feeding leading truck and Y axle ejection of compact leading truck are installed respectively along transversely to the upper portion both sides of water tank, install the cutting frame between Y axle pan feeding leading truck and the Y axle ejection of compact leading truck in the upper portion of water tank, the conveyer trough has all been seted up to the both sides face lower part of cutting frame, and the inside cutting through groove that link up from top to bottom has been seted up to the cutting frame, and the rear fixed mounting at the upper portion of the back of water tank has the electric cabinet, the upper surface of electric cabinet is along vertical fixed mounting has the X axle mounting bracket that is located cutting frame top one side, a side that the X axle mounting bracket is close to Y axle pan feeding leading truck is along vertical the installation and is set up in the Z axle mounting bracket of cutting frame top.

Optionally, two sets of Y axle numerical control pay-off compression rollers about the inside of Y axle pan feeding leading truck is installed in proper order from one side to the opposite side, and two sets of Y axle numerical control pay-off compression rollers about the inside of Y axle play leading truck is installed in proper order from one side to the opposite side.

Optionally, the ball screw is installed along vertical rotation in the inside of X axle mounting bracket, and ball screw's external drive installs along the screw-nut of vertical slip setting in X axle mounting bracket, and the rear end fixed mounting of X axle mounting bracket has output and ball screw fixed connection's servo motor, and the inside of X axle mounting bracket has X axle guide rail along vertical fixed mounting, and screw-nut's outside fixed mounting has the X axle carriage of slidable mounting on X axle guide rail.

Optionally, Z axle mounting bracket fixed mounting is in the outside of X axle carriage, and the inside upper portion of Z axle mounting bracket has the electric telescopic handle of flexible end down along vertical fixed mounting, and the internal surface lower part of Z axle mounting bracket has the Z axle guide rail along vertical fixed mounting, and electric telescopic handle's flexible fixed mounting has the Z axle carriage of slidable mounting on the Z axle guide rail, and the tool bit directly over the cutting logical groove is installed in the outside of Z axle carriage.

Optionally, the grid is installed along the horizontal direction on the inside upper portion of water tank, and the inside of grid is provided with a plurality of grid hole that link up from top to bottom, and the inside lower part of water tank is from last to lower fixed mounting in proper order have L type sand washing pipe and to the swash plate of one corner downward sloping, and the middle part of sand washing pipe is along vertical fixed mounting there being the inlet tube, and the back lower part of water tank is provided with the outlet, and the lower surface mounting of water tank has the base.

Optionally, a side of water tank is located the below fixed mounting of Y axle ejection of compact leading truck and is the sand pumping machine that the slope set up, and the lower part fixed mounting of sand pumping machine has into sand pipe, and the one end fixed mounting that sand pipe kept away from sand pumping machine is in the lower part of water tank, and the water tank passes through into sand pipe and sand pumping machine intercommunication, and the auger is installed along length direction rotation to the inside of sand pumping machine, and the upper end fixed mounting of sand pumping machine has the sand pumping motor of output and auger fixed connection, and the lower surface on sand pumping machine upper portion is provided with out the sand pipe.

Advantageous effects

The utility model provides a saw blade machine cutting system, which has the following beneficial effects:

1. according to the saw blade machine cutting system, through the matching arrangement of the Y-axis numerical control feeding press roller, the Y-axis numerical control discharging press roller, the X-axis mounting frame, the Z-axis mounting frame and the cutter head, when a saw blade to be processed moves transversely, the cutter head can be controlled to move along a tooth-shaped cutting track, meanwhile, high-pressure sand-adding water flow in an external high-pressure water flow pipeline is sprayed to the saw blade to be processed through the cutter head, saw teeth of the saw blade can be cut through a water knife, the whole flow is smooth, and therefore the saw blade machine cutting system has the characteristics of high cutting speed, no deformation of products, no burrs, no stress generation, no change of material performance, capability of cutting any tooth shape, capability of continuously producing the saw blade and capability of sectionally producing the saw blade;

2. this saw blade machine cutting system sets up through water tank, grid hole, inlet tube, sand washing pipe, swash plate sand pump and the cooperation of advancing the sand pipe, can play the effect of preventing surging, preventing reverse water and preventing reverse sand, can carry out the time sand washing in order to reach the purpose that eliminates the sand accumulation moreover to the during operation of taking out sand does not prevent water cutting operation, and makes the water tank have small and multiple functional advantage compared traditional cutting water tank.

Drawings

FIG. 1 is a schematic front perspective view of the present utility model;

FIG. 2 is a schematic side view of a three-dimensional partial structure of the present utility model;

FIG. 3 is a schematic view of the present utility model in front perspective and partially cut-away configuration;

FIG. 4 is a schematic top perspective view of the grille of the present utility model;

FIG. 5 is a schematic diagram of a side cross-sectional view of the sand pump of the present utility model.

In the figure: 1. a water tank; 2. a base; 3. y-axis feeding guide frame; 4. y-axis numerical control feeding press roller; 5. an electric control box; 6. an X-axis mounting rack; 7. a Z-axis mounting rack; 8. a cutter head; 9. y-axis discharging guide frame; 10. y-axis numerical control discharging press roller; 11. a sand pumping machine; 12. a sand inlet pipe; 13. a sand pumping motor; 14. cutting through grooves; 15. a servo motor; 16. a ball screw; 17. a screw nut; 18. an X-axis guide rail; 19. an X-axis sliding frame; 20. an electric telescopic rod; 21. a Z-axis sliding frame; 22. a Z-axis guide rail; 23. a sloping plate; 24. a water inlet pipe; 25. a sand washing pipe; 26. a water outlet; 27. a grille; 28. grid holes; 29. an auger; 30. a sand outlet pipe; 31. and (5) cutting the frame.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Example 1

Referring to fig. 1 to 3, the present utility model provides the following technical solutions: the saw blade machine cutting system comprises a water tank 1, a Y-axis feeding guide frame 3 and a Y-axis discharging guide frame 9 are respectively arranged on two sides of the upper part of the water tank 1 along the transverse direction, a cutting frame 31 is arranged between the Y-axis feeding guide frame 3 and the Y-axis discharging guide frame 9 on the upper part of the water tank 1, conveying grooves are formed in the lower parts of two side surfaces of the cutting frame 31, a cutting through groove 14 which penetrates up and down is formed in the cutting frame 31, an electric cabinet 5 is fixedly arranged at the rear part of the cutting frame 31 on the upper part of the back surface of the water tank 1, an X-axis mounting frame 6 which is positioned on one side above the cutting frame 31 is fixedly arranged on the upper surface of the electric cabinet 5 along the longitudinal direction, a Z-axis mounting frame 7 which is arranged on the upper side of the cutting frame 31 is vertically arranged on one side of the X-axis feeding guide frame 6, an upper Y-axis numerical control feeding press roll 4 and a lower numerical control press roll 4 are sequentially arranged from one side to the other side inside the Y-axis feeding guide frame 3, an upper Y-axis numerical control discharging press roller 10 and a lower Y-axis numerical control discharging press roller 10 are sequentially arranged in the Y-axis discharging guide frame 9 from one side to the other side, a ball screw 16 is longitudinally and rotatably arranged in the X-axis mounting frame 6, a screw nut 17 which is longitudinally and slidably arranged in the X-axis mounting frame 6 is arranged on the outer transmission of the ball screw 16, a servo motor 15 with an output end fixedly connected with the ball screw 16 is fixedly arranged at the rear end of the X-axis mounting frame 6, an X-axis guide rail 18 is longitudinally and fixedly arranged in the X-axis mounting frame 6, an X-axis sliding frame 19 which is slidably arranged on the X-axis guide rail 18 is fixedly arranged on the outer side of the screw nut 17, an electric telescopic rod 20 with a downward telescopic end is fixedly arranged at the upper part of the inner part of the Z-axis mounting frame 7 along the vertical direction, and the lower part of the inner surface of the Z-axis mounting frame 7 is fixedly provided with a Z-axis guide rail 22 along the vertical direction, the telescopic end of the electric telescopic rod 20 is fixedly provided with a Z-axis sliding frame 21 which is slidably arranged on the Z-axis guide rail 22, and the outer side of the Z-axis sliding frame 21 is provided with a cutter head 8 which is positioned right above the cutting through groove 14.

During the use, tool bit 8 is connected with outside high-pressure water flow pipeline, will wait to process the blade clamp between two sets of Y axle numerical control pay-off compression rollers 4 and two sets of Y axle numerical control ejection of compact compression rollers 10 from top to bottom, can drive when two sets of Y axle numerical control pay-off compression rollers 4 and two sets of Y axle numerical control ejection of compact compression rollers 10 from top to bottom respectively rotate, and it is to wait to process saw blade lateral shifting, and run through in cutting frame 31 through the conveyer groove, and support on the inner bottom wall of cutting frame 31, be located the top of cutting through groove 14 simultaneously, can ball screw 16 simultaneously when the output of servo motor 15 on the X axle mounting bracket 6 is positive or reverse rotation, and drive Z axle mounting bracket 7 and tool bit 8 along X axle guide rail 18 in vertical direction through screw nut 17, can drive Z axle guide rail 22 and slide in vertical direction with tool bit 8 when the flexible end of electric telescopic link 20 moreover, therefore when waiting to process and transversely moving, control tool bit 8 can follow the cutting profile of tooth's interior cutting track, simultaneously high-pressure die block can not produce the saw blade through the high-pressure water flow profile of tooth profile, can not change the saw blade production, can not take place the saw blade to cut the product through the high-pressure water flow, can not change the saw blade to cut the high-speed, therefore, can not produce the saw blade of the continuous processing material, can not be deformed, and the saw blade can not be produced to the continuous, and the saw blade has the continuous quality to cut.

Example 2

Referring to fig. 3 to 5, the present utility model provides the following technical solutions: the saw blade machine cutting system, grid 27 is installed along the horizontal direction to the inside upper portion of water tank 1, grid hole 28 that link up from top to bottom is provided with a plurality of in the inside of grid 27, and the inside lower part of water tank 1 is from last to lower fixed mounting in proper order has L type sand washing pipe 25 and to the inclined plate 23 of one corner declivity, the middle part of sand washing pipe 25 is along vertical fixed mounting there being inlet tube 24, the back lower part of water tank 1 is provided with outlet 26, and the lower surface mounting of water tank 1 has base 2, the side of water tank 1 is located the below fixed mounting of Y axle ejection of compact leading truck 9 and is the sand pumping machine 11 that is the slope setting, the lower part fixed mounting of sand pumping machine 11 has into sand pipe 12, the one end that sand pipe 12 kept away from sand pumping machine 11 is fixed mounting in the lower part of water tank 1, and water tank 1 communicates with sand pumping machine 11 through sand pipe 12, the inside of sand pumping machine 11 is along length direction rotation installs auger 29, the upper end fixed mounting of sand pumping machine 11 has sand motor 13 of output and auger 29 fixed connection, and the lower surface 30 that sand pumping machine 11 upper portion is provided with sand.

During the use, the sand adding water flow when the water knife cuts flows into the water tank 1 through the cutting through groove 14 on the cutting frame 31, the grid 27 and the grid holes 28 can play roles in preventing surging, water reflection and sand reflection, the water inlet pipe 24 is communicated with a water source through extending to the outside of the water tank 1, therefore, the external water flow can wash the sand along with the sand adding water flow entering the water tank 1 through the water inlet pipe 24 and the sand washing pipe 25 into the water tank 1, the sand is washed into the sand pumping machine 11 through the sand inlet pipe 12 through the inclined plate 23, the sand can be carried out of the saw blade machine from the sand outlet pipe 30 in a raining way when the output end of the sand pumping motor 13 drives the auger 29 to rotate, the purposes of timing sand washing and sand accumulation elimination are achieved, and the water cutting operation is not hindered during the sand pumping work, so that the water tank 1 has the advantages of small volume and complete functions compared with the traditional water tank.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. Saw blade machine cutting system, including the water tank, its characterized in that: the utility model discloses a Y axle pan feeding leading truck, Y axle ejection of compact leading truck, cutting frame, the conveying groove has all been seted up to the upper portion both sides of water tank along transversely installing Y axle pan feeding leading truck and Y axle ejection of compact leading truck respectively, the conveying groove has all been seted up to the both sides face lower part of cutting frame, and the inside of cutting frame has seted up the cutting logical groove that link up from top to bottom, and the rear fixed mounting that the upper portion of the back of water tank is located cutting frame has the electric cabinet, the upper surface of electric cabinet is along vertical fixed mounting has the X axle mounting bracket that is located cutting frame top one side, a side that the X axle mounting bracket is close to Y axle pan feeding leading truck is along vertical installation has the Z axle mounting bracket that sets up in cutting frame top.

2. The saw blade machine cutting system of claim 1, wherein: an upper group of Y-axis numerical control feeding press rollers and a lower group of Y-axis numerical control feeding press rollers are sequentially arranged in the Y-axis feeding guide frame from one side to the other side, and an upper group of Y-axis numerical control discharging press rollers and a lower group of Y-axis numerical control discharging press rollers are sequentially arranged in the Y-axis discharging guide frame from one side to the other side.

3. The saw blade machine cutting system of claim 1, wherein: the X-axis sliding device is characterized in that a ball screw is installed in the X-axis installation frame in a longitudinal rotating mode, a screw rod nut which is arranged in the X-axis installation frame in a longitudinal sliding mode is installed in the external transmission mode of the ball screw rod, a servo motor with an output end fixedly connected with the ball screw rod is fixedly installed at the rear end of the X-axis installation frame, an X-axis guide rail is fixedly installed in the X-axis installation frame in the longitudinal direction, and an X-axis sliding frame which is installed on the X-axis guide rail in a sliding mode is fixedly installed outside the screw rod nut.

4. A saw blade machine cutting system according to claim 3, wherein: the Z-axis installation frame is fixedly arranged on the outer side of the X-axis sliding frame, an electric telescopic rod with a downward telescopic end is vertically and fixedly arranged on the upper part of the inner part of the Z-axis installation frame, a Z-axis guide rail is vertically and fixedly arranged on the lower part of the inner surface of the Z-axis installation frame, the telescopic end of the electric telescopic rod is fixedly provided with a Z-axis sliding frame which is slidably arranged on the Z-axis guide rail, and the outer side of the Z-axis sliding frame is provided with a cutter head which is positioned right above the cutting through groove.

5. The saw blade machine cutting system of claim 1, wherein: the upper part of the water tank is provided with a grid along the horizontal direction, the inside of the grid is provided with a plurality of grid holes which are penetrated up and down, the lower part of the water tank is fixedly provided with an L-shaped sand washing pipe and a sloping plate which inclines downwards to a corner from top to bottom in sequence, the middle part of the sand washing pipe is fixedly provided with a water inlet pipe along the vertical direction, the lower part of the back of the water tank is provided with a water outlet, and the lower surface of the water tank is provided with a base.

6. The saw blade machine cutting system of claim 1, wherein: the utility model discloses a sand pump, including Y axle ejection of compact leading truck, the side of water tank is located the below fixed mounting of Y axle ejection of compact leading truck and is the sand pump that the slope set up, and the lower part fixed mounting of sand pump has into sand pipe, and the one end fixed mounting that sand pump was kept away from to advance sand pipe is in the lower part of water tank, and the water tank passes through into sand pipe and sand pump intercommunication, and the auger is installed along length direction rotation to the inside of sand pump, and the upper end fixed mounting of sand pump has the sand pump motor of output and auger fixed connection, and the lower surface on sand pump upper portion is provided with out sand pipe.