CN109865889A - A kind of automation saw blade production line and its working method - Google Patents
A kind of automation saw blade production line and its working method Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 128
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 180
- 230000007723 transport mechanism Effects 0.000 claims abstract description 60
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 238000005096 rolling process Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 239000002356 single layer Substances 0.000 claims description 8
- 239000002173 cutting fluid Substances 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 238000013519 translation Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 239000000837 restrainer Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 13
- 238000012545 processing Methods 0.000 description 6
- 230000033228 biological regulation Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010862 gear shaping Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
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- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011176 pooling Methods 0.000 description 1
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Abstract
The invention discloses a kind of automation saw blade production line and its working methods, including production line ontology；The production line ontology includes slitter mechanism, plate separating mechanism and a plurality of production line branch line component；The production line branch line component includes the first transport mechanism, cutting side set mechanism, the second transport mechanism, buffer area, third transport mechanism, intermittent feeding mechanism, punch body and the separating mechanism for being sequentially connected and being fixed on production line bracket.The present invention is successively closely connected by the first transport mechanism, cutting side set mechanism, the second transport mechanism, buffer area, third transport mechanism, intermittent feeding mechanism, punch body and the separating mechanism of setting, realize the pipeline automation operation of saw blade production, greatly reduce required crew numbers, cost of labor is saved, production efficiency and production capacity are improved.
Description
Technical field
The present invention relates to saw blade production equipment technology, specifically a kind of automation saw blade production line and its work side
Method.
Background technique
Nowadays, with the development of science and technology, the promotion of manufacture level, machinery manufacturing industry production technology increasingly at
It is ripe, meanwhile, cost of labor constantly promoted, accelerate traditional industries the production line of original backwardness is updated it is improved
Paces, semi-automatic and full-automatic production line are replacing manually, carry out efficient, accurate production.
It is learnt based on basic market investigating datas, saw blade production currently on the market does not carry out technicalization transformation so far, passes
System production saw blade mode is manually to be placed on stainless steel coiled material on slitter spool with machine tool, and the head material of coiled material is manual
It is placed on slitter knife, then starts machine, cutting slitting is carried out to coiled material, rolls after slitting, is then put into before punching machine,
By under artificial traction to punching machine, starting machine is punched, the sheet material of punching rated specification length is manually arranged, and is put in order
It is put on gear shaper and completes gear-shaping, gear-shaping later manually removes it from gear shaper, is placed on side set machine and carries out side set and divide
From each manufacturing machine is discontinuous, causes to need largely manually just to can guarantee normal production, while saw blade is frequent as one
The tool of replacement, price follow market discipline, cannot arbitrarily promote its price, and it is excellent otherwise will to lose competition in this industry
Gesture, therefore cost of labor increase necessarily leads to the diminution of its profit.
Traditional saw blade processing method will be applied to slitter, the punching machine with intermittent feeding mechanism, gear shaper, side set machine
Small production line etc., each equipment need 2 to 3 manually, and four productions of machinery then need 8 to 12 staff, production effect
Rate is 90/min, therefore traditional saw blade processing needs more machinery and artificial cooperation in a long time to complete, excessive work
Personnel not only cause the increase of production cost, but also staff causes production to imitate in prolonged course of work overstrain
The decline of rate and the quality of production.
Summary of the invention
The purpose of the present invention is to provide a kind of automation saw blade production line and its working methods, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the invention provides the following technical scheme:
A kind of automation saw blade production line, including production line ontology；The production line ontology includes slitter mechanism, plate separation
Mechanism and a plurality of production line branch line component；The production line branch line component includes being sequentially connected and being fixed on production line bracket
On the first transport mechanism, cutting side set mechanism, the second transport mechanism, buffer area, third transport mechanism, intermittent feeding mechanism,
Punch body and separating mechanism.
As a further solution of the present invention: the slitter mechanism includes rack, and one end of the rack is fixed with liquid
Internal expanding uncoiler is pressed, two cutter group support frames are arranged in the other end of rack, between two cutter group support frames in setting
Two groups of cutter groups of lower distribution are fixed with transmission shaft supporting frame, front propeller shaft and rear transmission on the cutter group support frame
Respectively with transmission shaft supporting frame rotation connection, the cutter group includes lower cutter group and upper cutter group at the both ends of axis, under
Cutter group is fixed on cutter group support bottom end, and upper cutter group passes through sliding on adjustable tension knob and cutter group support frame
Dynamic connection, the top of two cutter group support frames are connected with connecting column, and the preceding rotation axis is connect with first motor.
As further scheme of the invention: the plate separating mechanism includes the demarcation plate of the fan-shaped distribution of muti-piece,
Adjacent separator plates form sheet path, and demarcation plate one end is fixed in the rack of slitter mechanism, and the other end is fixed on production line
On the bracket of ontology, the plate separating mechanism is connect with the first transport mechanism, is provided at the position of its connection for adjusting
Save the cylinder assembly of template direction of transfer to be processed.
As the present invention further scheme: first transport mechanism includes left side fixed plate and right side fixed plate,
Multiple driving wheels and driven wheel being distributed up and down are set between the left side fixed plate and right side fixed plate, and the driven wheel is located at
Above driving wheel, driving wheel is rotatably fixed in left side fixed plate and right side fixed plate by shaft, both ends of the shaft setting
Rolling bearing units stretch out left side fixed plate positioned at shaft one end of the first transport mechanism head end and fix with drive sprocket, drive chain
Wheel connects driven sprocket by chain, and driven sprocket is fixed on production line bracket by its rotation of the second motor driven, the second motor
On, the inner surface of the left side fixed plate of first transport mechanism starting point is fixed with the first position-limit mechanism, the first position-limit mechanism
The first limit plate being distributed including about two is provided between two the first limit plates for being limited on the left of plate
Steamboat is limited, the right side fixed plate is fixed with multiple second position-limit mechanisms, and the second position-limit mechanism includes multiple solid positioned at right side
Second limit plate of fixed board upper surface has sliding slot on second limit plate, is plugged with caging bolt in the sliding slot, described
Caging bolt and the second limit plate quantity are identical as driving wheel or driven pulley quantity, and before being installed on driving wheel or driven wheel
Side, the regulating part include the first adjustable plate right above driven wheel, and it is solid that the first adjusting board ends are separately fixed at left side
On the upper surface of fixed board and right side fixed plate, the both ends of the first adjustable plate are threaded with the first adjustable bolt, the first adjustable spiral shell
Bolt is connect with moving shaft holder, and driven wheel is rotatably fixed on moving shaft holder by shaft.
As further scheme of the invention: cutting side set mechanism includes being sequentially connected and being fixed on production line branch
Cutting mechanism, the first drive wheel mechanism, guiding groove mechanism, side set mechanism and the second drive wheel mechanism on support, further include setting
Set the output magazine in the second driving wheel tail end, the cutting mechanism include the bottom support plate being fixed on production line bracket and with
The vertical side brace panels of bottom support plate, the front and back end of the backplanes support plate are equipped with the identical third position restrainer of structure
Structure, third position-limit mechanism include two apart from the adjustable left directive wheel for being limited to plate left-right position and right guiding
Wheel, left directive wheel and right directive wheel are slidably mounted in the sliding slot of bottom support plate front end, the left directive wheel and right directive wheel
Rear side be provided with limit shaft, one end of limit shaft is equipped with bearing, and the other end and the sliding slot being arranged in side plate support plate are sliding
It is dynamic to connect, it is located at the back upper place position of limit shaft in the side brace panels and is provided with the first fixed rack, the first fixed cunning
Rail and one end of plate support plate are slidably connected, and the other end of plate support plate is fixed with positioned at the first of bottom support plate rear end
Sliding rail is slidably connected.
As further scheme of the invention: the side of the plate support plate is provided with clamp system, the clamping
Mechanism includes two the second fixed racks, and being provided between two the second fixed racks can be above and below the second fixed rack inner wall
The upper pinch plate of sliding and the lower part clamping plate being fixed in bottom support plate, upper pinch plate are connect with the first regulating part,
First regulating part includes the second adjustable plate and the second adjustable bolt, and the second adjustable plate is fixed on the upper of the second fixed rack
Side, the second adjustable plate are also fixed with side brace panels, and the second adjustable bolt is rotated through the second adjustable plate and with upper pinch plate
Connection, and be threadedly coupled with the second adjustable plate, the clamp system side is equipped with screw blade group, and the screw blade group passes through
Connecting plate and circular knife group bearing are fixed in side brace panels, and one end of screw blade group by chain conveyer and is fixed on production
Third motor connection on line bracket, the screw blade group includes drive shaft, multiple groups screw blade, spacing washer and sleeve,
Multiple groups screw blade is arranged on the driving shaft, and spacing washer is provided between adjacent screw blade, and sleeve is set in drive
On moving axis, screw blade group side is equipped with ring pipe, and ring pipe is connected to cutting fluid water tank, below the screw blade group
Equipped with iron filings slot, the iron filings slot is connect by waste material guide groove with filter mechanism.
As the present invention further scheme: the side set mechanism includes side set support plate and is fixed on side set support plate
On side set support frame, the side of the side set support frame is equipped with the side set knife blade B and side set knife blade A being distributed up and down, wrong
Serrated knife blade A is fixedly connected with second driving shaft one end, and is fixed by fixture nut, and the second driving shaft passes through axis of usheing to seat
It holds and is rotatably fixed on side set support frame, the second driving shaft other end is fixedly connected with the second belt wheel, and the second belt wheel passes through skin
V belt translation connection is mounted on the 4th motor on production line bracket, and the side set knife blade B and second driven shaft pass through axis of usheing to seat
It holds and is fixed on the side of side set support frame, be located at the inside side set knife blade B in second driven shaft and be equipped with moving shaft holder, move
Dynamic bearing seat is connect with the second regulating part, and second regulating part is third adjustable bolt, and the side of the side set knife blade A is logical
Fixed metal plate and adjustable rolling wheel support are crossed, is fixed with limited roller, side set knife blade A and side set knife blade on adjustable rolling wheel support
B circumferential surface has several protrusions and several grooves, and first drive wheel mechanism includes that two symmetrically arranged driving wheels are solid
Fixed board, between two driving wheel fixed plates top by first driven shaft and rolling bearing units be rotatably connected to above driving wheel, two
Lower section is rotatably connected to lower section driving wheel, the first driving shaft by the first driving shaft and rolling bearing units between a driving wheel fixed plate
The 5th motor is connected by V belt translation, setting guiding groove mechanism, described to lead between first drive wheel mechanism and side set mechanism
It include guide groove to groove mechanism, toothed wheel is arranged in the side of guide groove, and the toothed wheel is fixed on shaft one end, the shaft other end
Across sliding slot, and fixed first pulley, the first pulley are driven by belt by the 6th motor driven, and the shaft passes through band
Seat bearing, the rolling bearing units are installed in side set support plate.
As the present invention further scheme: the buffer area includes the baffle-box being fixed on bracket and is located at buffering
The guide wheel of head and the tail both ends and middle position above case, the intermittent feeding mechanism includes big belt wheel, and the big belt wheel passes through
Belt transmission is connect with the 7th motor, and the big belt wheel is rotatably fixed on production line bracket by rotation axis, described big
One end of articulated linkage at the eccentric position of belt wheel, the other end of connecting rod hinged reciprocating box have card slot on the reciprocating box.
As further scheme of the invention: the separating mechanism includes separating support, fixed on the separating support
There is a vertical support plate, it is fixed there are two support shaft in the vertical support plate, lower baffle plate and upper gear are fixed in the support shaft
Plate, the lower baffle plate are fixed to the support shaft connection, and overhead gage is flexibly connected with support shaft, for across support shaft on overhead gage
Hole is greater than the diameter of support shaft, is provided with single-screw shaft and double-screw shaft, axial direction and plate below the overhead gage and lower baffle plate
Material enters that the direction of motion before separating mechanism is vertical, and the both ends of single-screw shaft and double-screw shaft are fixed on separation by rolling bearing units
On bracket, and by the rotation of the 8th motor and belt transmission driving single-screw shaft and double-screw shaft, the side setting of single-screw shaft
The double-deck guide groove is arranged in single layer guide groove, the side of double-screw shaft.
The working method of the automation saw blade production line, the specific steps are as follows:
Step 1: according to plate thickness and width, pre-adjusting cutter group, the first transport mechanism, the second transport mechanism and third
The driving wheel of transport mechanism, driven wheel, the first position-limit mechanism, the second position-limit mechanism, third position-limit mechanism, plate support plate, on
Portion's clamping plate, limited roller, top driving wheel, lower section driving wheel, toothed wheel position, meet production requirement.
Step 2: coiled material being put into hydraulic expanding uncoiler, artificial traction coiled material head material to front propeller shaft using hydraulic trolley
On, front propeller shaft drives coiled material to move using frictional force, using cutting blade group by coiled material along axially cutting, is formed multiple to be added
Work plate.
Step 3: seven plates to be processed respectively enter in multiple sheet paths of plate separating mechanism formation, into difference
Machining production line.
Step 4: plate to be processed in the first transport mechanism driving wheel and driven wheel effect under enter cutting side set machine
Structure.
Step 5: the cutting mechanism carries out cutting to plate to be processed using screw blade group, and pushes plate to enter and lead
To groove mechanism, and then enter side set mechanism, side set mechanism is carried out the plate after cutting using the pressure of two panels side set knife blade
Upper and lower side set.
Step 6: the plate after side set passes through the transmission of the second transport mechanism, enters baffle-box, baffle-box using propelling sheave
Interior there are the plates of m-m, wait punching.
Step 7: artificial traction plate to be punched enters third transport mechanism, and then enters in the card slot of reciprocating box, back and forth
Plate to be punched is sent into punch body by case along the left reciprocating motion of sliding rail.
Step 8: punch body is punched plate according to saw blade appearance profile, and after the completion of punching, sheet fabrication becomes
Required saw blade, and saw blade is sent into separating mechanism.
Step 9: under the action of two block baffles, saw blade both ends are respectively fallen on single-screw shaft and double-screw shaft, in single spiral shell
Under the action of spin axis and double-screw shaft, saw blade one end is fallen into single layer guide groove, falling into the double-deck guide groove for other end interval is sawed
The other end of item successively alternately falls into the top guide groove and lower part guide groove of the double-deck guide groove, and single-screw shaft and double-screw shaft push saw blade
Advance, manually saw blade is arranged, and saw blade one end after arrangement penetrates steel wire item.
Compared with prior art, the beneficial effects of the present invention are: the present invention is wrong by the first transport mechanism of setting, cutting
Gear mechanism, the second transport mechanism, buffer area, third transport mechanism, intermittent feeding mechanism, punch body and separating mechanism are successively tight
Close connection realizes the pipeline automation operation of saw blade production, greatly reduces required crew numbers, save
Cost of labor improves production efficiency and production capacity, efficiently solves the processing of traditional saw blade and needs more machinery and artificial
Cooperation is completed in a long time, and excessive staff not only causes the increase of production cost, but also staff is for a long time
Course of work overstrain, the problem of causing the decline of production efficiency and the quality of production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for automating saw blade production line.
Fig. 2 is the structural schematic diagram for automating slitting mechanism in saw blade production line.
Fig. 3 is the structural schematic diagram for automating plate separating mechanism in saw blade production line.
Fig. 4 is cylinder assembly guiding principle figure in automation saw blade production line.
Fig. 5 is the structural schematic diagram for automating the first transport mechanism in saw blade production line.
Fig. 6 is the structural schematic diagram for automating cutting side set mechanism in saw blade production line.
Fig. 7 is the structural schematic diagram for automating cutting mechanism in saw blade production line.
Fig. 8 is the structural schematic diagram for automating side set mechanism in saw blade production line.
Fig. 9 is the structural schematic diagram for automating the first drive wheel mechanism in saw blade production line.
Figure 10 is to automate the structural schematic diagram that groove mechanism is oriented in saw blade production line.
Figure 11 is the structural schematic diagram for automating buffer area in saw blade production line.
Figure 12 is the structural schematic diagram for automating intermittent feeding mechanism in saw blade production line.
Figure 13 is the structural schematic diagram for automating punch body in saw blade production line.
Figure 14 is the structural schematic diagram for automating separating mechanism in saw blade production line.
In figure: the hydraulic internal expanding uncoiler of 1- slitter mechanism, 101- rack, 102-, 103- cutter group support frame, 104-
It is driven that shaft supporting frame, 105- front propeller shaft, 106- inter-axle shaft, cutter group under 107-, the upper cutter group of 108-, 109- is adjustable
Tension knob, 2- plate separating mechanism, 201- demarcation plate, the first transport mechanism of 3-, the left side 301- fixed plate, the right side 302- are fixed
Plate, 303- driving wheel, 304- driven wheel, 305- drive sprocket, the first limit plate of 306-, 307- limit steamboat, 308- second are limited
Position plate, 309- caging bolt, the first adjustable plate of 310-, the first adjustable bolt of 311-, 4- cutting side set mechanism, 41- cutting mechanism,
411- bottom support plate, 412- side brace panels, the left directive wheel of 413-, the right directive wheel of 414-, 415- limit shaft, 416- bearing,
The first fixed rack of 417-, 418- plate support plate, 419- idler wheel, the second fixed rack of 4110-, 4111- upper pinch plate,
The lower part 4112- clamping plate, the second adjustable plate of 4113-, the second adjustable bolt of 4114-, 4115- screw blade group, 4116- connection
Plate, 4117- circular knife group bearing, 4118- third motor, 4119- ring pipe, 4120- cutting fluid water tank, 4121- iron filings slot,
4122- waste liquid guide groove, 4123- filter mechanism, the first drive wheel mechanism of 42-, 421- driving wheel fixed plate, 422- first are driven
Driving wheel, the first driving shaft of 424-, the lower section 425- driving wheel, the 4th adjustable bolt of 426-, 43- are oriented to scouring machine above axis, 423-
Structure, 431- guide groove, 432- toothed wheel, 433- first pulley, 44- side set mechanism, 441- side set support plate, the support of 442- side set
Frame, the second driving shaft of 443- side set knife blade A, 444-, 445- fixture nut, the second belt wheel of 446-, 447- side set knife blade B,
The fixed metal plate of 448- second driven shaft, 449- moving shaft holder, 4410- rolling bearing units, 4411- third adjustable bolt, 4412-,
4413- adjustable rolling wheel support, 4414- limited roller, the second drive wheel mechanism of 45-, the buffer area 6-, 61- baffle-box, 62- guidance
Wheel, 7- third transport mechanism, 8- intermittent feeding mechanism, 81- big belt wheel, the 7th motor of 82-, 83- connecting rod, 84- reciprocating box, 9- punching
Bed mechanism, 10- separating mechanism, 1001- separating support, 1002- vertical support plate, 1003- support shaft, 1004- lower baffle plate,
1005- overhead gage, 1006- single-screw shaft, 1007- double-screw shaft, 1008- single layer guide groove, 1009- bilayer guide groove, 11- air cylinder group
Part, 12- output magazine, 13- produce line bracket.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one
Referring to Fig. 1, in the embodiment of the present invention, a kind of automation saw blade production line, including production line ontology；The production line sheet
Body includes slitter mechanism 1, plate separating mechanism 2 and a plurality of production line branch line component；The production line branch line component packet
Include be sequentially connected and be fixed on production line bracket 13 on the first transport mechanism 3, cutting side set mechanism 4, the second transport mechanism 5,
Buffer area 6, third transport mechanism 7, intermittent feeding mechanism 8, punch body 9 and separating mechanism 10, the first transport mechanism 3 will cuttings
Plate afterwards is sent into cutting side set mechanism 4, carries out cutting and side set to plate, the plate after cutting, side set is through the second conveyer
Structure 5 enters buffer area 6, waits punching, and plate to be punched enters interval feeder by artificial traction, through third transport mechanism 7
Plate to be punched is sent into punch body 9 and is punched by structure 8, intermittent feeding mechanism 8, after punching plate enter separating mechanism 10 into
The production mechanism of row separation, each process and its use successively closely connects, and realizes the pipeline automation operation of saw blade production,
Required crew numbers are greatly reduced, cost of labor is saved, improve production efficiency and production capacity.
Referring to Fig. 2, specifically, the slitter mechanism includes rack 101, one end of the rack 101 is fixed with
Two cutter group support frames 103, two cutter group support frames are arranged in the other end of hydraulic internal expanding uncoiler 102, rack 101
Two groups of cutter groups being distributed up and down are set between 103, are fixed with transmission shaft supporting frame on the cutter group support frame 103
104, the both ends of front propeller shaft 105 and inter-axle shaft 106 are rotatablely connected with transmission shaft supporting frame 104 respectively, it is preferred that described to cut
Cutter group includes lower cutter group 107 and upper cutter group 108, and lower cutter group 107 is fixed on the support of cutter group, 104 bottoms
End, upper cutter group 108 are slidably connected by adjustable tension knob 109 on cutter group support frame 104, and adjustable tensioning is passed through
Knob 109 can realize that upper and lower position of the cutter group 108 on cutter group support frame 104 is adjusted, and then adjust and cut
The distance of knife group 108 and lower cutter group 107, the top of two cutter group support frames 104 are connected with connecting column, enhancing structure
Whole intensity, the preceding rotation axis 105 are connect with first motor, drive its rotation by first motor, and then drive plate
Movement, while the first motor realizes the vertical of coiled material by the work of transmission system drives cutter group and inter-axle shaft 106
To cutting.
Fig. 3 and 4 are please referred to, the plate separating mechanism 2 includes the demarcation plate 201 of the fan-shaped distribution of muti-piece, adjacent separation
Plate forms sheet path, and 201 one end of demarcation plate is fixed in the rack of slitter mechanism 1, and the other end is fixed on production line ontology
Bracket on, the plate separating mechanism 2 is connect with the first transport mechanism 3, its connection position at be provided with for adjusting
The cylinder assembly 11 of template direction of transfer to be processed, when plate feeds intake at steering position, cylinder assembly 11 stretches out, by plate
Material is bent, and the fan-shaped direction of motion of multiple plates to be processed is switched to the parallel direction of motion, reduces accounting for for equipment
Ground space.
Referring to Fig. 5, first transport mechanism 3 includes left side fixed plate 301 and right side fixed plate 302, the left side
Multiple driving wheels 303 and driven wheel 304 being distributed up and down, the driven wheel are set between fixed plate 301 and right side fixed plate 302
304 are located at 303 top of driving wheel, it is preferred that the driving wheel 303, driven wheel 304 are made using rubber material, rubber
Material has certain deflection, can increase the contact area and frictional force with plate, while having certain pooling feature,
The noise in transmit process can be reduced, driving wheel 303 is rotatably fixed on left side fixed plate 301 by shaft and right side is fixed
On plate 302, rolling bearing units are arranged in both ends of the shaft, play a supportive role to shaft, positioned at shaft one end of 3 head end of the first transport mechanism
It stretches out left side fixed plate 301 and is fixed with drive sprocket 305, drive sprocket 305 passes through chain and connects driven sprocket, driven sprocket
By its rotation of the second motor driven, the second motor is fixed on production line bracket, the left side of 3 starting point of the first transport mechanism
The inner surface of fixed plate is fixed with the first position-limit mechanism, and the first position-limit mechanism includes the first limit plate 306 of about two distributions,
It is provided between two the first limit plates 306 for the limit steamboat 307 limited on the left of plate, the right side fixed plate
302 are fixed with multiple second position-limit mechanisms, and the second position-limit mechanism includes multiple the second limits positioned at right side fixed plate upper surface
Plate 308 has sliding slot on second limit plate 308, is plugged with caging bolt 309, the caging bolt 309 in the sliding slot
Plate right side is limited, and can be slided in sliding slot, to adapt to the limit requirement of different in width plate, the limit spiral shell
Bolt 309 and 308 quantity of the second limit plate are identical as driving wheel 303 or 304 quantity of driven wheel, and be installed on driving wheel 303 or
The front side of driven wheel 304, the driven wheel 304 adjust its height by regulating part, and the regulating part includes being set to driven wheel 304
First adjustable plate 310 of surface, 310 both ends of the first adjustable plate are separately fixed at left side fixed plate 301 and right side fixed plate 302
Upper surface on, the both ends of the first adjustable plate 310 are threaded with the first adjustable bolt 311, the first adjustable bolt 311 with it is mobile
Bearing block connection, driven wheel 304 is rotatably fixed on moving shaft holder by shaft, by rotating the first adjustable bolt
311, it can adjust the upper and lower position of moving shaft holder, and then realize the adjusting of distance between driving wheel 303 and driven wheel 304, with
Adapt to the transmission requirement of different-thickness plate, second conveyer, 5,3 structure of third transport mechanism 7 and the first transport mechanism
It is identical, its length is set as needed, mainly play the guiding role.
Referring to Fig. 6, specifically, cutting side set mechanism 4 includes being sequentially connected and being fixed on production line support frame 13
On cutting mechanism 41, the first drive wheel mechanism 42, guiding groove mechanism 43, side set mechanism 44 and the second drive wheel mechanism 45, also
Output magazine 12 including 45 tail end of the second driving wheel is arranged in, cutting mechanism 41 carries out cutting to plate, and plate is pushed to enter
First drive wheel mechanism 42, plate enters guiding groove mechanism 43 after the driving cutting of the first drive wheel mechanism 42, is oriented to groove mechanism 43
Plate position is limited, provides locality condition for side set structure 44, guiding groove mechanism 43 drives plate after cutting to enter mistake
Gear mechanism 44 carries out side set, and plate is sent out by output magazine 12 into lower one of work using the second drive wheel mechanism 45 after side set
Sequence.
7 ~ 10 are please referred to, specifically, the cutting mechanism 41 includes the bottom support plate being fixed on production line bracket 13
411 and the side brace panels 412 vertical with bottom support plate 411, the front and back end of the backplanes support plate 411 structure phase is installed
Same third position-limit mechanism, is now illustrated, specifically, third position-limit mechanism with the position-limit mechanism of 411 front end of backplanes support plate
Including two apart from adjustable left directive wheel 413 and right directive wheel 414 for being limited to plate left-right position, left guiding
Wheel 413 and right directive wheel 414 are slidably mounted in the sliding slot of 411 front end of bottom support plate, the left directive wheel 413 and right guiding
The rear side of wheel 414 is provided with limit shaft 415, and one end of limit shaft 415 is equipped with bearing 416, and the other end and setting are in side plate branch
Sliding slot on fagging 412 is slidably connected, and so as to effectively prevent plate to move downward, passes through the sliding slot in side brace panels 412
The height of limit shaft 415 is adjusted, it can be achieved that limit to plate in different height, applied widely, the side brace panels 412
Upper that the first fixed rack 417 is provided at the back upper place position of limit shaft 415, the first fixed rack 417 is supported with plate
One end of plate 418 is slidably connected, the other end of plate support plate 418 and the first fixed rack for being located at bottom support plate rear end
417 are slidably connected, and are supported to realize to the non-processing side of plate.
The side of the plate support plate 418 is provided with clamp system, and the clamp system includes two second fixed cunnings
Rail 4110, being provided between two the second fixed racks 4110 can be along the top that 4110 inner wall of the second fixed rack slides up and down
Clamping plate 4111 and the lower part clamping plate 4112 being fixed in bottom support plate, upper pinch plate 4111 and the first regulating part connect
It connects, its height is adjusted by the first regulating part, specifically, first regulating part includes that the second adjustable plate 4113 and second is adjustable
Bolt 4114, the second adjustable plate 4113 are fixed on the top of the second fixed rack 4110, the second adjustable plate 4113 also with side branch
Fagging 411 is fixed, and the second adjustable bolt 4114 is rotatablely connected through the second adjustable plate 4113 and with upper pinch plate 4111, and with
Second adjustable plate 4113 is threadedly coupled, and rotates the first adjustable bolt 4114, and the upper and lower position of upper pinch plate 4111 is adjusted,
To adapt to the clamping needs of different-thickness plate, the lower end of the upper pinch plate 4111 is equipped with idler wheel 419, with plate support plate
The idler wheel 419 of 418 connections plays the role of the rigid friction of reduction and plate jointly.
The clamp system side is equipped with screw blade group 4115, the screw blade group 4115 by connecting plate 4116 and
Circular knife group bearing 4117 is fixed in side brace panels 412, and one end of screw blade group 4115 passes through chain conveyer and is fixed on
The third motor 4118 produced on line bracket 13 connects, and drives its rotation by third motor 4118, it is preferred that the third motor
4118 use Y-160M 2-2 model motor, and motor operation is stablized, and low noise, other model motors can also be used, as long as full
Foot driving requires, and the application is not construed as limiting this, and the screw blade group includes drive shaft, multiple groups screw blade, interval
Gasket and sleeve, multiple groups screw blade are arranged on the driving shaft, and are provided with spacing washer between adjacent screw blade, set
Cylinder is arranged on the driving shaft, and drive shaft drives its rotation, the screw blade group 4115 by third motor 4118 by chain conveyer
Side is equipped with ring pipe 4119, and ring pipe 4119 is connected to cutting fluid water tank 4120, and cutting fluid can be sprayed by duckbilled spray head, right
Screw blade group 4115 and plate carry out cooling processing, are equipped with iron filings slot 4121, the iron below the screw blade group 4115
Bits slot is connect by waste material guide groove 4122 with filter mechanism 4123, realizes that iron filings are separated with cutting fluid.
Specifically, the side set mechanism 44 includes side set support plate 441 and the side set branch being fixed in side set support plate
Support 442, the side of the side set support frame 442 are equipped with the side set knife blade B447 and side set knife blade A443 that are distributed up and down,
Side set knife blade A443 is fixedly connected with 444 one end of the second driving shaft, and is fixed by fixture nut 445, and second actively
Axis 444 is rotatably fixed on side set support frame 442 by rolling bearing units, and 444 other end of the second driving shaft is fixedly connected with the
Two belt wheels 446, the second belt wheel 446 are mounted on the 4th motor on production line bracket 13 by belt transmission connection, it is preferred that institute
It states the 4th motor to use using Y-160M 2-2 model motor, motor operation is stablized, and low noise, other models electricity can also be used
Machine requires as long as meeting driving, and the application is not construed as limiting this, and by the 4th motor driven, it is rotated the second driving shaft 444,
Side set knife blade B447 and second driven shaft 448 are fixed on the side of side set support frame 442 by rolling bearing units 4410, and second
Moving shaft holder 449 is equipped at being located on the inside of side set knife blade B447 on driven shaft 448, moving shaft holder 449 and second are adjusted
Part connection, side set knife blade B447 are finely adjusted its upper and lower position by the second regulating part, and second regulating part is third
Adjustable bolt 4411, Principles of Regulation are identical as above-mentioned 4111 Principles of Regulation of upper pinch plate, and second driving shaft 444 passes through
Gear drive drives second driven shaft 448 to rotate, and the side of the side set knife blade A443 passes through fixed metal plate 4412 and adjustable
Roller support 4413 is fixed with limited roller 4414 on adjustable rolling wheel support 4413, and the limited roller 4414 can limit plate
Position, side set knife blade A443 and side set knife blade B447 circumferential surface have several protrusions and several grooves, can be to cutting
Plate applies pressure afterwards, realizes side set.
First drive wheel mechanism 42 and 45 structure of the second drive wheel mechanism are identical, therefore present specification passes through
First drive wheel mechanism 2 is described in detail, first drive wheel mechanism 42 includes that two symmetrically arranged driving wheels are solid
Fixed board 421, above top is rotatably connected to by first driven shaft 422 and rolling bearing units between two driving wheel fixed plates 421
Driving wheel 423, lower section is rotatably connected to lower section drive by the first driving shaft 424 and rolling bearing units between two driving wheel fixed plates
Driving wheel 425, the first driving shaft 424 connect the 5th motor by V belt translation, the movement by its rotation of the 5th motor driven, to plate
There is provided power effect, top driving wheel 423 by the 4th adjustable bolt 426 realize its in driving wheel fixed plate 421 up and down
Position is adjusted, and then realizes the adjusting of the distance between lower section driving wheel 425, to adapt to the transmission requirement of different-thickness plate,
Its Principles of Regulation is identical as side set knife blade A443 and side set knife blade B447 upper and lower position Principles of Regulation, no longer goes to live in the household of one's in-laws on getting married herein
It states.
As shown in figure 11, the buffer area 6 includes the baffle-box 61 being fixed on bracket and is located above baffle-box from beginning to end
The guide wheel 62 of both ends and middle position, guide wheel 62 can introduce plate in baffle-box 61, and there are 3-4m long for baffle-box 61
Plate, for being punched work in next step.
As shown in figure 12, the intermittent feeding mechanism 8 includes big belt wheel 81, and the big belt wheel 81 is driven and the by belt
The connection of seven motors 82, the big belt wheel 81 are rotatably fixed on production line bracket 13 by rotation axis, the big belt wheel 81
Eccentric position at articulated linkage 83 one end, the hinged reciprocating box 84 of the other end of connecting rod 83, the reciprocating box 84 can be along fixation
It moves reciprocatingly in 84 sliding rail of reciprocating box on production line bracket 13, there is card slot on the reciprocating box 84, be used for fixed plate,
Reciprocating box 84, which moves back and forth, to send plate into punch body 9.
As shown in figure 13, the punch body 9 is worked using punching machine, and the punch body 9 has and saw blade appearance profile
The mold to match can be punched plate, complete the processing of saw blade.
As shown in figure 14, the separating mechanism 10 includes separating support 1001, is fixed on the separating support 1001 vertical
Allotment fagging 1002, it is fixed there are two support shaft 1003 in the vertical support plate 1002, it is fixed in the support shaft 1003
Lower baffle plate 1004 and overhead gage 1005, the lower baffle plate 1004 are fixedly connected with support shaft 1003, overhead gage 1005 and support shaft
1003 are flexibly connected, and for being greater than the diameter of support shaft 1003 across the hole of support shaft 1003 on overhead gage 1005, and use
Nut carries out axial limiting to overhead gage 1005 in support shaft 1003, and the work of overhead gage 1005 Yu support shaft 1003 can be realized
It is dynamic to connect, single-screw shaft 1006 and double-screw shaft 1007, axial direction are provided with below the overhead gage 1005 and lower baffle plate 1004
The direction of motion before entering separating mechanism 10 with plate is vertical, and the both ends of single-screw shaft 1006 and double-screw shaft 1007 are by usheing to seat
Bearing is fixed on separating support 1001, and by the 8th motor and belt transmission driving single-screw shaft 1006 and double-screw shaft 1007
Rotation, single layer guide groove 1008 is arranged in the side of single-screw shaft 1006, and the double-deck guide groove 1009 is arranged in the side of double-screw shaft 1007,
Under the action of lower baffle plate 1004 and overhead gage 1005, saw blade two is made a clean sweep of on single-screw shaft 1006 and double-screw shaft 1007,
Under the action of single-screw shaft 1006 and double-screw shaft 1007, the movement of saw blade, the saw blade end of 1006 side of single-screw shaft are pushed
It falls into single layer guide groove 1008, the entrance that the saw blade end of 1007 side of double-screw shaft is spaced under the action of two helixes is double
Layer guide groove 1009.
Embodiment two
Embodiment two and the difference of embodiment one are, guiding is arranged between first drive wheel mechanism 42 and side set mechanism 44
Groove mechanism 43, guiding groove mechanism 43 can carry out left and right, upper and lower limits to plate, provide position item to the side set of side set mechanism 44
Part.
Specifically, the guiding groove mechanism 43 includes guide groove 431, and toothed wheel 432 is arranged in the side of guide groove 301,
The toothed wheel 432 is fixed on shaft one end, and the shaft other end passes through sliding slot, and fixed first pulley 433, the first pulley
433 are driven by belt by the 6th motor driven, and the shaft passes through rolling bearing units, and the rolling bearing units are installed on side set support
On plate 441, rolling bearing units, belt wheel, shaft and toothed wheel 432 can be slided along the chute, be wanted with adapting to the guiding of different in width plate
It asks, the rotation of toothed wheel 432 can further provide for power for the movement of plate.
The invention also discloses a kind of working methods for automating saw blade production line, comprising the following steps:
Step 1: according to plate thickness and width, pre-adjusting cutter group, the first transport mechanism 3, the second transport mechanism 5 and the
The driving wheel 303 of three transport mechanisms, driven wheel 304, the first position-limit mechanism, the second position-limit mechanism, third position-limit mechanism, plate branch
Fagging 418, upper pinch plate 4111, limited roller 4414, top driving wheel 423, lower section driving wheel 425, toothed wheel 432
It sets, meets production requirement.
Step 2: coiled material being put into hydraulic expanding uncoiler 102, artificial traction coiled material head material to driving front using hydraulic trolley
On axis, front propeller shaft 105 drives coiled material to move using frictional force, using cutting blade group by coiled material along axially cutting, is formed more
A plate to be processed.
Step 3: seven plates to be processed respectively enter in multiple sheet paths of the formation of plate separating mechanism 2, into not
Same machining production line.
Step 4: plate to be processed in the first transport mechanism 3 driving wheel 303 and driven wheel 304 act under enter cutting
Side set mechanism 4.
Step 5: the cutting mechanism 41 carries out cutting to plate to be processed using screw blade group, and plate is pushed to enter
It is oriented to groove mechanism 43, and then enters side set mechanism 44, side set mechanism 44 will be after cutting using the pressure of two panels side set knife blade
Plate carries out side set up and down, and not in the same plane, the frictional force of saw blade and object for sawing when increasing use increases the tooth of saw blade
Its strong cutting effect.
Step 6: the plate after side set passes through the transmission of the second transport mechanism 5, enters baffle-box 61 using propelling sheave 62, delays
It rushes there are the plate of 3m-4m in case 61, waiting is punched.
Step 7: artificial traction plate to be punched enters third transport mechanism 7, and then enters in the card slot of reciprocating box 84, past
Plate to be punched is sent into punch body 9 by multiple case 84 along the left reciprocating motion of sliding rail.
Step 8: punch body 9 is punched plate according to saw blade appearance profile, and after the completion of punching, sheet fabrication becomes
Required saw blade, and saw blade is sent into separating mechanism 10.
Step 9: under the action of two block baffles, saw blade both ends respectively fall in single-screw shaft 1006 and double-screw shaft 1007
On, under the action of single-screw shaft 1006 and double-screw shaft 1007, saw blade one end is fallen into single layer guide groove 1008, other end interval
Fall into the double-deck guide groove 1009, i.e., the other end of saw blade successively alternately falls into the top guide groove and lower guide of the double-deck guide groove 1009
Slot, single-screw shaft 1006 and double-screw shaft 1007 push the advance of saw blade, manually arrange to saw blade, and after arrangement
Saw blade one end penetrates steel wire item.
The production efficiency of the single machining production line of the present invention is more than or equal to 100pic/min, seven machining production line compositions
Mass production line, production efficiency can reach 750pic/min, need staff 4 to 5, a production line is according to operating time eight
Hour, can obtain every production line can produce 33.6 ten thousand daily, and cost of labor is greatly saved, improves production efficiency and production
Ability.
It should be strongly noted that the first transport mechanism in the application, the second transport mechanism, third transport mechanism, interval
Feeding mechanism, punch body and separating mechanism are the application of the prior art, and the first transport mechanism, cutting side set mechanism, second pass
It send mechanism, buffer area, third transport mechanism, intermittent feeding mechanism, punch body and separating mechanism successively closely to connect, realizes
The pipeline automation operation of saw blade production, greatly reduces required crew numbers, saves cost of labor, improves
Production efficiency and production capacity are the innovative point of the application, efficiently solve traditional saw blade processing and need more machinery and people
Work cooperates completion in a long time, and excessive staff not only causes the increase of production cost, but also staff is when long
Between course of work overstrain, the problem of causing the decline of production efficiency and the quality of production.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (10)
1. a kind of automation saw blade production line, including production line ontology；It is characterized in that, the production line ontology includes slitter
Mechanism (1), plate separating mechanism (2) and a plurality of production line branch line component, the production line branch line component include successively connecting
Connect and be fixed on production line bracket (13) on the first transport mechanism (3), cutting side set mechanism (4), the second transport mechanism (5),
Buffer area (6), third transport mechanism (7), intermittent feeding mechanism (8), punch body (9) and separating mechanism (10).
2. a kind of automation saw blade production line according to claim 1, which is characterized in that the slitter mechanism includes machine
Frame (101), one end of the rack (101) are fixed with hydraulic internal expanding uncoiler (102), the other end setting two of rack (101)
A cutter group support frame (103), two groups of cutter groups that setting is distributed up and down between two cutter group support frames (103),
Transmission shaft supporting frame (104), front propeller shaft (105) and inter-axle shaft (106) are fixed on the cutter group support frame (103)
Both ends respectively with transmission shaft supporting frame (104) rotation connection, the cutter group includes lower cutter group (107) and upper cutting
Knife group (108), lower cutter group (107) are fixed on cutter group support (104) bottom end, and upper cutter group (108) passes through adjustable
Tension knob (109) is slidably connected with (104) on cutter group support frame, and the top of two cutter group support frames (104) connects
It is connected to connecting column, the preceding rotation axis (105) connect with first motor.
3. a kind of automation saw blade production line according to claim 1, which is characterized in that the plate separating mechanism (2)
Demarcation plate (201) including the fan-shaped distribution of muti-piece, adjacent separator plates form sheet path, and demarcation plate (201) one end is fixed on
In the rack of slitter mechanism (1), the other end is fixed on the bracket of production line ontology, the plate separating mechanism (2) and the
One transport mechanism (3) connection, is provided with the cylinder assembly for adjusting template direction of transfer to be processed at the position of its connection
(11).
4. a kind of automation saw blade production line according to claim 1, which is characterized in that first transport mechanism (3)
Including left side fixed plate (301) and right side fixed plate (302), between the left side fixed plate (301) and right side fixed plate (302)
Multiple driving wheels (303) and driven wheel (304) being distributed up and down are set, and the driven wheel (304) is located on driving wheel (303)
Side, driving wheel (303) are rotatably fixed in left side fixed plate (301) and right side fixed plate (302) by shaft, shaft two
Left side fixed plate (301) and and drive chain are stretched out in end setting rolling bearing units, the shaft one end for being located at the first transport mechanism (3) head end
(305) to be taken turns to fix, drive sprocket (305) connects driven sprocket by chain, and by the second motor driven, it is rotated driven sprocket, the
Two motors are fixed on production line bracket, and the inner surface of the left side fixed plate of the first transport mechanism (3) starting point is fixed with
First position-limit mechanism, the first position-limit mechanism include the first limit plate (306) of about two distributions, two the first limit plates
(306) it is provided between for the limit steamboat (307) limited on the left of plate, the right side fixed plate (302) to be fixed
There are multiple second position-limit mechanisms, the second position-limit mechanism includes multiple the second limit plates (308) positioned at right side fixed plate upper surface,
There is sliding slot on second limit plate (308), be plugged with caging bolt (309) in the sliding slot, the caging bolt (309)
And second limit plate (308) quantity it is identical as driving wheel (303) or driven wheel (304) quantity, and be installed on driving wheel (303)
Or the front side of driven wheel (304), the regulating part include the first adjustable plate (310) right above driven wheel (304), first
Adjustable plate (310) both ends are separately fixed on the upper surface of left side fixed plate (301) and right side fixed plate (302), and first is adjusted
The both ends of plate (310) are threaded with the first adjustable bolt (311), and the first adjustable bolt (311) is connect with moving shaft holder, from
Driving wheel (304) is rotatably fixed on moving shaft holder by shaft.
5. a kind of automation saw blade production line according to claim 1, which is characterized in that cutting side set mechanism (4)
Including cutting mechanism (41), the first drive wheel mechanism (42), the guiding being sequentially connected and be fixed on production line support frame (13)
Groove mechanism (43), side set mechanism (44) and the second drive wheel mechanism (45) further include being arranged in the second driving wheel (45) tail end
Output magazine (12), the cutting mechanism (41) include be fixed on production line bracket (13) on bottom support plate (411) and with bottom
The vertical side brace panels (412) of portion's support plate (411), it is identical that the front and back end of the backplanes support plate (411) is equipped with structure
Third position-limit mechanism, third position-limit mechanism includes two leads apart from an adjustable left side for being limited to plate left-right position
To wheel (413) and right directive wheel (414), left directive wheel (413) and right directive wheel (414) are slidably mounted on bottom support plate
(411) it in the sliding slot of front end, is provided with limit shaft (415), limits on rear side of the left directive wheel (413) and right directive wheel (414)
One end of position axis (415) is equipped with bearing (416), and the other end is slidably connected with the sliding slot being arranged on side plate support plate (412),
It is provided with the first fixed rack (417) at the back upper place position of limit shaft (415) on the side brace panels (412), the
One fixed rack (417) and one end of plate support plate (418) are slidably connected, the other end of plate support plate (418) be located at
The first fixed rack (417) of bottom support plate rear end is slidably connected.
6. a kind of automation saw blade production line according to claim 5, which is characterized in that the plate support plate (418)
Side be provided with clamp system, the clamp system includes two the second fixed racks (4110), two the second fixed racks
(4110) being provided between can be along the upper pinch plate (4111) and fixation that the second fixed rack (4110) inner wall slides up and down
In the lower part clamping plate (4112) in bottom support plate, upper pinch plate (4111) is connect with the first regulating part, and described first adjusts
Saving part includes the second adjustable plate (4113) and the second adjustable bolt (4114), and the second adjustable plate (4113) is fixed on the second fixed cunning
The top of rail (4110), the second adjustable plate (4113) is also fixed with side brace panels (411), and the second adjustable bolt (4114) runs through
It second adjustable plate (4113) and is rotatablely connected, and is threadedly coupled with the second adjustable plate (4113), institute with upper pinch plate (4111)
Clamp system side is stated equipped with screw blade group (4115), the screw blade group (4115) passes through connecting plate (4116) and spiral
Knife group bearing (4117) is fixed on side brace panels (412), and one end of screw blade group (4115) passes through chain conveyer and fixation
Production line bracket (13) on third motor (4118) connection, the screw blade group include drive shaft, multiple groups screw blade,
Spacing washer and sleeve, multiple groups screw blade are arranged on the driving shaft, and are provided with separation pad between adjacent screw blade
Piece, sleeve are arranged on the driving shaft, screw blade group (4115) side be equipped with ring pipe (4119), ring pipe (4119) with
Cutting fluid water tank (4120) connection, screw blade group (4115) lower section are equipped with iron filings slot (4121), and the iron filings slot passes through
Waste material guide groove (4122) is connect with filter mechanism (4123).
7. a kind of automation saw blade production line according to claim 5, which is characterized in that the side set mechanism (44) includes
Side set support plate (441) and the side set support frame (442) being fixed in side set support plate, the side of the side set support frame (442)
End is equipped with the side set knife blade B(447 being distributed up and down) and side set knife blade A(443), side set knife blade A(443) and the second active
Axis (444) one end is fixedly connected, and is fixed by fixture nut (445), and the second driving shaft (444) can by rolling bearing units
Rotation is fixed on side set support frame (442), and the second driving shaft (444) other end is fixedly connected the second belt wheel (446), and second
Belt wheel (446) is mounted on the 4th motor in production line bracket (13), the side set knife blade B by belt transmission connection
(447) be fixed on the side of side set support frame (442) with second driven shaft (448) by rolling bearing units (4410), second from
It is located at side set knife blade B(447 on moving axis (448)) inside place is equipped with moving shaft holder (449), moving shaft holder (449) and the
The connection of two regulating parts, second regulating part are third adjustable bolt (4411), the side set knife blade A(443) side it is logical
Fixed metal plate (4412) and adjustable rolling wheel support (4413) are crossed, adjustable rolling wheel support is fixed with limited roller on (4413)
(4414), side set knife blade A(443) and side set knife blade B(447) circumferential surface have it is several protrusion and several grooves, it is described
First drive wheel mechanism (42) includes two symmetrically arranged driving wheel fixed plates (421), two driving wheel fixed plates (421) it
Between top by first driven shaft (422) and rolling bearing units be rotatably connected to above driving wheel (423), two driving wheel fixed plates
Between lower section by the first driving shaft (424) and rolling bearing units be rotatably connected to below driving wheel (425), the first driving shaft
(424) the 5th motor is connected by V belt translation, guiding is set between first drive wheel mechanism (42) and side set mechanism (44)
Groove mechanism (43), the guiding groove mechanism (43) include guide groove (431), and toothed wheel is arranged in the side of guide groove (301)
(432), the toothed wheel (432) is fixed on shaft one end, and the shaft other end passes through sliding slot, and fixed first pulley (433), institute
First pulley (433) is stated by belt transmission by the 6th motor driven, the shaft passes through rolling bearing units, the rolling bearing units peace
Loaded on side set support plate (441).
8. a kind of automation saw blade production line according to claim 1, which is characterized in that the buffer area (6) includes solid
Due to the baffle-box (61) on bracket and the guide wheel (62) of head and the tail both ends and middle position above baffle-box, between described
Feeding mechanism (8) of having a rest includes big belt wheel (81), and the big belt wheel (81) is driven by belt and is connect with the 7th motor (82), described
Big belt wheel (81) is rotatably fixed in production line bracket (13) by rotation axis, at the eccentric position of the big belt wheel (81)
One end of articulated linkage (83), the hinged reciprocating box of the other end (84) of connecting rod (83) have card slot on the reciprocating box (84).
9. a kind of automation saw blade production line according to claim 1, which is characterized in that the separating mechanism (10) includes
Separating support (1001) is fixed with vertical support plate (1002), the vertical support plate on the separating support (1001)
(1002) there are two fixing on support shaft (1003), lower baffle plate (1004) and overhead gage are fixed on the support shaft (1003)
(1005), the lower baffle plate (1004) is fixedly connected with support shaft (1003), overhead gage (1005) and support shaft (1003) activity
It connects, for being greater than the diameter of support shaft (1003), the overhead gage across the hole of support shaft (1003) on overhead gage (1005)
(1005) single-screw shaft (1006) and double-screw shaft (1007) are provided with lower baffle plate (1004) lower section, it is axial to enter with plate
The direction of motion before separating mechanism (10) is vertical, and the both ends of single-screw shaft (1006) and double-screw shaft (1007) pass through rolling bearing units
It is fixed on separating support (1001), and by the 8th motor and belt transmission driving single-screw shaft (1006) and double-screw shaft
(1007) single layer guide groove (1008) are arranged in the side of rotation, single-screw shaft (1006), the side setting of double-screw shaft (1007)
The double-deck guide groove (1009).
10. a kind of working method for automating saw blade production line a kind of as described in claim 1-9 is any, which is characterized in that tool
Steps are as follows for body:
Step 1: according to plate thickness and width, pre-adjusting cutter group, the first transport mechanism (3), the second transport mechanism (5)
With driving wheel (303), driven wheel (304), the first position-limit mechanism, the second position-limit mechanism, third position restrainer of third transport mechanism
Structure, plate support plate (418), upper pinch plate (4111), limited roller (4414), top driving wheel (423), lower section driving wheel
(425), toothed wheel (432) position, meets production requirement；
Step 2: being put into coiled material hydraulic expanding uncoiler (102) using hydraulic trolley, artificial traction coiled material head material to front propeller shaft
On, front propeller shaft (105) drives coiled material to move using frictional force, using cutting blade group by coiled material along axially cutting, is formed more
A plate to be processed；
Step 3: seven plates to be processed respectively enter in multiple sheet paths of plate separating mechanism (2) formation, into difference
Machining production line；
Step 4: plate to be processed in the first transport mechanism (3) driving wheel (303) and the lower entrance of driven wheel (304) effect cut
Tooth side set mechanism (4)；
Step 5: the cutting mechanism (41) carries out cutting to plate to be processed using screw blade group, and pushes plate to enter and lead
To groove mechanism (43), and then enter side set mechanism (44), side set mechanism (44) utilizes the pressure of two panels side set knife blade by cutting
Plate afterwards carries out side set up and down；
Step 6: the plate after side set passes through the transmission of the second transport mechanism (5), enters baffle-box (61) using propelling sheave (62),
There are the plates of 3-4m in baffle-box (61), wait punching；
Step 7: artificial traction plate to be punched enters third transport mechanism (7), and then enters in the card slot of reciprocating box (84), past
Plate to be punched is sent into punch body (9) by multiple case (84) along the left reciprocating motion of sliding rail；
Step 8: punch body (9) is punched plate according to saw blade appearance profile, and after the completion of punching, sheet fabrication becomes institute
The saw blade needed, and saw blade is sent into separating mechanism (10)；
Step 9: under the action of two block baffles, saw blade both ends respectively fall in single-screw shaft (1006) and double-screw shaft (1007)
On, under the action of single-screw shaft (1006) and double-screw shaft (1007), saw blade one end is fallen into single layer guide groove (1008), another
End interval is fallen into the double-deck guide groove (1009), i.e., the other end of saw blade successively replaces the upper guide for falling into the double-deck guide groove (1009)
Slot and lower part guide groove, single-screw shaft (1006) and double-screw shaft (1007) push the advance of saw blade, manually arrange to saw blade,
And saw blade one end after arrangement penetrates steel wire item.
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| CN201910165721.0A CN109865889A (en) | 2019-03-06 | 2019-03-06 | A kind of automation saw blade production line and its working method |
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| CN201910165721.0A CN109865889A (en) | 2019-03-06 | 2019-03-06 | A kind of automation saw blade production line and its working method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111112719A (en) * | 2020-01-17 | 2020-05-08 | 罗细池 | Alloy saw blade production and manufacturing shearing machine |
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| CN1522808A (en) * | 2003-09-09 | 2004-08-25 | 天津职业大学 | Automatic production line for punch |
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| CN111112719A (en) * | 2020-01-17 | 2020-05-08 | 罗细池 | Alloy saw blade production and manufacturing shearing machine |
| CN111112719B (en) * | 2020-01-17 | 2020-11-10 | 江苏风力士智能科技有限公司 | Alloy saw blade production and manufacturing shearing machine |
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