CN219058911U

CN219058911U - Beer malt saccharification device

Info

Publication number: CN219058911U
Application number: CN202223325541.0U
Authority: CN
Inventors: 沈东存; 陆建中; 王长松
Original assignee: Taizhou Huarong Malt Co ltd
Current assignee: Taizhou Huarong Malt Co ltd
Priority date: 2022-12-12
Filing date: 2022-12-12
Publication date: 2023-05-23
Anticipated expiration: 2032-12-12

Abstract

The utility model relates to the technical field of beer manufacturing, in particular to a beer malt saccharification device, which comprises a saccharification tank, wherein a impurity removing mechanism is arranged in the saccharification tank, stirring blades are rotationally connected to the inner center of the saccharification tank, stirring motors are fixedly connected to the two sides of the saccharification tank, an electromagnetic heating coil is arranged in the saccharification tank, a feed hopper is fixedly connected to the top of the saccharification tank, a discharge pipe is fixedly connected to the bottom center of the saccharification tank, and a power plug is fixedly connected to the left side of the saccharification tank.

Description

Beer malt saccharification device

Technical Field

The utility model relates to the technical field of beer manufacturing, in particular to a beer malt saccharification device.

Background

The beer malt saccharification device is a device for saccharifying malt, but the existing beer malt saccharification device still has the defects, specifically: when the existing beer malt saccharification device is used for saccharification, substances such as protein, fat and the like contained in malt raw materials float on the upper layer of a liquid surface to form a layer of oil film, and workers need to manually remove the oil film, so that the phenomenon that the oil film affects saccharification is avoided, and the manual removal of the oil film takes time and labor.

Accordingly, there is a need for a beer malt saccharification apparatus that addresses the problems set forth in the background art above.

Disclosure of Invention

The utility model aims to provide a beer malt saccharification device, which solves the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides a beer malt saccharification device, includes the saccharification jar, the inside of saccharification jar is provided with edulcoration mechanism, the inside center department of saccharification jar rotates and is connected with stirring vane, the equal fixedly connected with agitator motor in both sides of saccharification jar, the internally mounted of saccharification jar has electromagnetic heating coil, the top fixedly connected with feeder hopper of saccharification jar, the bottom center department fixedly connected with discharging pipe of saccharification jar, the left side fixedly connected with power plug of saccharification jar, the right side fixedly connected with control panel of saccharification jar;

the utility model provides a saccharification jar, including the fixed sleeve of edulcoration mechanism, the inside center department of fixed sleeve rotates and is connected with the drive shaft, fixed sleeve's inside just is connected with gear and lower gear in the top of drive shaft and below mean square board rotation, go up the outer wall of gear and lower gear and in drive shaft openly and back fixedly connected with collection board and collection board down respectively, the outer wall of drive shaft just corresponds position department fixedly connected with driving gear at last gear, the left end fixedly connected with servo motor of drive shaft, the equal fixedly connected with of both sides of saccharification jar inner wall collects the pump, the feed inlet department fixedly connected with honeycomb duct of collection pump, the discharge gate department fixedly connected with waste liquid pipe of collection pump, the equal fixedly connected with transmission shaft of center department of gear and lower gear.

As a preferable scheme of the utility model, the saccharification tank is made of 304 stainless steel, the stirring motor, the electromagnetic heating coil and the power plug are electrically connected with the control panel, a stop valve is fixedly connected inside the discharge pipe and outside the saccharification tank, and the stirring motor is fixedly connected with the stirring blade.

As a preferred embodiment of the present utility model, the fixing sleeve, the driving shaft, the upper collecting plate and the lower collecting plate are all made of 304 stainless steel, and the upper collecting plate and the lower collecting plate penetrate through the fixing sleeve and extend out of the fixing sleeve.

As the preferable scheme of the utility model, the upper collecting plate and the lower collecting plate are of L-shaped structural design, and the transmission shaft is rotationally connected with the fixed sleeve.

As a preferable scheme of the utility model, the upper gear, the lower gear and the driving gear are all conical gears, and the connection modes of the servo motor, the collecting pump and the control panel are all electrically connected.

As a preferable scheme of the utility model, the waste liquid pipe penetrates through the saccharification tank and extends out of the saccharification tank, and the outer walls of the upper collecting plate and the lower collecting plate are both sprayed with polytetrafluoroethylene coating.

Compared with the prior art, the utility model has the beneficial effects that:

in the utility model, by designing a beer malt saccharification device, a impurity removing mechanism in the device is utilized to remove an oil film on a liquid surface, a worker inputs raw materials into a saccharification tank through a feed hopper, a control panel starts a servo motor and an electromagnetic heating coil, the servo motor drives a stirring blade to rotate, the stirring blade can stir the raw materials to uniformly heat the raw materials, the electromagnetic heating coil can heat the raw materials, enzymes in the raw materials are in a proper temperature interval, the raw materials begin to be saccharified, the oil film appears on the liquid surface in the saccharification process, the control panel starts the servo motor, the servo motor drives a driving gear to rotate through a driving shaft, the driving gear drives a lower collecting plate and an upper collecting plate to rotate respectively through a lower gear and an upper gear, the upper collecting plate and the lower collecting plate rotate along opposite directions, the oil film on the liquid surface on the left side of a fixed sleeve is gathered and piled up, the control panel starts the left collecting pump, the left collecting pump draws out the collected and piled oil films through the flow guide pipe, the servo motor drives the driving gear to reversely rotate through the driving shaft, the driving gear drives the lower collecting plate and the upper collecting plate to reversely rotate through the lower gear and the upper gear respectively, the reversely rotated lower collecting plate and upper collecting plate can collect and piled the oil films on the liquid surface on the right side of the fixed sleeve, the control panel starts the right collecting pump, the left collecting pump draws out the collected and piled oil films through the flow guide pipe, the manual oil film removal is not needed, the time and labor are saved, the problem that the protein, fat and other substances contained in malt raw materials float on the liquid surface layer and form a layer of oil film when the traditional beer malt saccharification device is saccharified is solved, the worker needs to manually remove the oil film to avoid the influence of the oil film on saccharification, the manual removal of the oil film is time-consuming and laborious.

Drawings

FIG. 1 is a front cross-sectional view of the present utility model;

FIG. 2 is a front cross-sectional view of a retaining sleeve of the present utility model;

FIG. 3 is a side cross-sectional view of a retaining sleeve of the present utility model;

fig. 4 is a schematic perspective view of a fixing sleeve according to the present utility model.

In the figure: 1. a saccharification tank; 2. a impurity removing mechanism; 3. stirring blades; 4. a stirring motor; 5. an electromagnetic heating coil; 6. a feed hopper; 7. a discharge pipe; 8. a power plug; 9. a control panel; 201. a fixed sleeve; 202. a drive shaft; 203. a top gear; 204. a lower gear; 205. an upper collection plate; 206. a lower collection plate; 207. a drive gear; 208. a servo motor; 209. a collection pump; 210. a flow guiding pipe; 211. a waste liquid pipe; 212. and a transmission shaft.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.

In order that the utility model may be readily understood, several embodiments of the utility model will be described more fully hereinafter with reference to the accompanying drawings, in which, however, the utility model may be embodied in many different forms and is not limited to the embodiments described herein, but instead is provided for the purpose of providing a more thorough and complete disclosure of the utility model.

It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, and the terms used herein in this description of the utility model are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, with the term "and/or" as used herein including any and all combinations of one or more of the associated listed items.

Referring to fig. 1-4, the present utility model provides a technical solution:

the utility model provides a beer malt saccharification device, including saccharification tank 1, the inside of saccharification tank 1 is provided with edulcoration mechanism 2, and the inside center department of saccharification tank 1 rotates and is connected with stirring vane 3, and the both sides of saccharification tank 1 all fixedly connected with agitator motor 4, and the internally mounted of saccharification tank 1 has electromagnetic heating coil 5, and the top fixedly connected with feeder hopper 6 of saccharification tank 1, the bottom center department fixedly connected with discharging pipe 7 of saccharification tank 1, the left side fixedly connected with power plug 8 of saccharification tank 1, the right side fixedly connected with control panel 9 of saccharification tank 1;

wherein the saccharification tank 1 is made of 304 stainless steel, the stirring motor 4, the electromagnetic heating coil 5 and the power plug 8 are electrically connected with the control panel 9, a stop valve is fixedly connected inside the discharge pipe 7 and outside the saccharification tank 1, and the stirring motor 4 is fixedly connected with the stirring blade 3;

in this embodiment, referring to fig. 1, 2 and 3, the impurity removing mechanism 2 includes a fixed sleeve 201 fixedly connected to the center of the top of the inner wall of the saccharification tank 1, a driving shaft 202 is rotatably connected to the center of the inside of the fixed sleeve 201, an upper gear 203 and a lower gear 204 are rotatably connected to the upper and lower square plates above and below the driving shaft 202, an upper collecting plate 205 and a lower collecting plate 206 are fixedly connected to the outer walls of the upper gear 203 and the lower gear 204 on the front and back sides of the driving shaft 202, a driving gear 207 is fixedly connected to the outer walls of the driving shaft 202 and at the positions corresponding to the upper gear 203, a servo motor 208 is fixedly connected to the left end of the driving shaft 202, collecting pumps 209 are fixedly connected to both sides of the inner wall of the saccharification tank 1, a flow guiding pipe 210 is fixedly connected to the feed inlet of the collecting pumps 209, a waste liquid pipe 211 is fixedly connected to the discharge outlet of the collecting pumps, and a transmission shaft 212 is fixedly connected to the centers of the upper gear 203 and the lower gear 204;

wherein the fixed sleeve 201, the driving shaft 202, the upper collecting plate 205 and the lower collecting plate 206 are all made of 304 stainless steel, the upper collecting plate 205 and the lower collecting plate 206 penetrate through the fixed sleeve 201 and extend out of the fixed sleeve 201, the upper collecting plate 205 and the lower collecting plate 206 are of L-shaped structural design, the transmission shaft 212 is rotationally connected with the fixed sleeve 201, the upper gear 203, the lower gear 204 and the driving gear 207 are all conical gears, the servo motor 208, the collecting pump 209 and the control panel 9 are electrically connected, the waste liquid pipe 211 penetrates through the saccharification tank 1 and extends out of the saccharification tank 1, the outer walls of the upper collecting plate 205 and the lower collecting plate 206 are sprayed with polytetrafluoroethylene coating, an oil film appears on the liquid surface in the saccharification process, the control panel 9 starts the servo motor 208, the servo motor 208 drives the driving gear 207 to rotate through the driving shaft 202, the driving gear 207 drives the lower collecting plate 206 and the upper collecting plate 205 to rotate respectively through the lower gear 204 and the upper gear 203, the upper collecting plate 205 and the lower collecting plate 206 rotate in opposite directions to collect and stack the oil film on the liquid surface on the left side of the fixed sleeve 201, the control panel 9 starts the left collecting pump 209, the left collecting pump 209 withdraws the collected and stacked oil film through the flow guide pipe 210, then the servo motor 208 drives the driving gear 207 to rotate reversely through the driving shaft 202, the driving gear 207 drives the lower collecting plate 206 and the upper collecting plate 205 to rotate reversely through the lower gear 204 and the upper gear 203 respectively, the reversely rotated lower collecting plate 206 and the reversely rotated upper collecting plate 205 collect and stack the oil film on the liquid surface on the right side of the fixed sleeve 201, the control panel 9 starts the right collecting pump 209, the left-hand collection pump 209 pumps out the oil film collected and accumulated by the flow guide tube 210.

The working flow of the utility model is as follows: when the beer malt saccharification device designed by the scheme is used, a worker inputs raw materials into the saccharification tank 1 through the feed hopper 6, the control panel 9 starts the stirring motor 4 and the electromagnetic heating coil 5, the stirring motor 4 drives the stirring blades 3 to rotate, the stirring blades 3 stir the raw materials, the raw materials are uniformly heated, the electromagnetic heating coil 5 heats the raw materials, enzymes in the raw materials are in a proper temperature interval, raw materials begin saccharification, an oil film appears on a liquid surface in a saccharification process, the control panel 9 starts the servo motor 208, the servo motor 208 drives the driving gear 207 to rotate through the driving shaft 202, the driving gear 207 drives the lower collecting plate 206 and the upper collecting plate 205 to rotate through the lower gear 204 and the upper gear 203 respectively, the upper collecting plate 205 and the lower collecting plate 206 rotate along the opposite directions, the oil film on the left side of the fixed sleeve 201 is gathered and piled up together, the left collecting pump 209 is started by the control panel 9, the left collecting pump 209 is driven by the servo motor 208 to reversely rotate through the driving shaft 202, the driving gear 207 drives the lower collecting plate 205 and the upper collecting plate 205 to reversely rotate through the lower gear 204 and the upper gear 203, and the upper collecting plate 205 is further turned up through the left collecting pipe and the left collecting plate is turned up through the upper collecting pipe 7, and the left collecting pipe is turned up through the oil film is turned up on the left side of the left collecting pipe and the upper collecting plate is turned up through the left collecting pipe and the upper collecting plate is turned up through the oil film and the upper collecting plate 205 is turned up to the appropriate.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A beer malt saccharification device, comprising a saccharification tank (1), characterized in that: the inside of saccharification jar (1) is provided with edulcoration mechanism (2), the inside center department rotation of saccharification jar (1) is connected with stirring vane (3), the both sides of saccharification jar (1) are all fixedly connected with agitator motor (4), the internally mounted of saccharification jar (1) has electromagnetic heating coil (5), the top fixedly connected with feeder hopper (6) of saccharification jar (1), the bottom center department fixedly connected with discharging pipe (7) of saccharification jar (1), the left side fixedly connected with power plug (8) of saccharification jar (1), the right side fixedly connected with control panel (9) of saccharification jar (1);

the utility model provides an impurity removal mechanism (2) is including fixed sleeve (201) of fixed connection in saccharification jar (1) inner wall top center department, fixed sleeve (201) inside center department rotates and is connected with drive shaft (202), the inside of fixed sleeve (201) and all rotate in the top and the below of drive shaft (202) and be connected with gear (203) and lower gear (204), the outer wall of gear (203) and lower gear (204) just respectively in drive shaft (202) openly and back fixedly connected with collection board (205) and collection board (206) down, the outer wall of drive shaft (202) and in last gear (203) corresponding position department fixedly connected with driving gear (207), the left end fixedly connected with servo motor (208) of drive shaft (202), the equal fixedly connected with collection pump (209) of both sides of saccharification jar (1) inner wall, the feed inlet department fixedly connected with honeycomb duct (210) of collection pump (209), the discharge gate department fixedly connected with waste liquid pipe (211) of collection pump (209), the equal fixedly connected with transmission shaft (212) of center gear (203) and lower gear (203).

2. The beer malt saccharification apparatus of claim 1, wherein: the saccharification tank (1) is made of 304 stainless steel, the stirring motor (4), the electromagnetic heating coil (5) and the power plug (8) are electrically connected with the control panel (9), a stop valve is fixedly connected inside the discharging pipe (7) and outside the saccharification tank (1), and the stirring motor (4) is fixedly connected with the stirring blade (3).

3. The beer malt saccharification apparatus of claim 1, wherein: the fixing sleeve (201), the driving shaft (202), the upper collecting plate (205) and the lower collecting plate (206) are all made of 304 stainless steel, and the upper collecting plate (205) and the lower collecting plate (206) penetrate through the fixing sleeve (201) and extend out of the fixing sleeve (201).

4. The beer malt saccharification apparatus of claim 1, wherein: the upper collecting plate (205) and the lower collecting plate (206) are of L-shaped structural design, and the transmission shaft (212) is connected with the fixed sleeve (201) in a rotating manner.

5. The beer malt saccharification apparatus of claim 1, wherein: the upper gear (203), the lower gear (204) and the driving gear (207) are all bevel gears, and the connection modes of the servo motor (208), the collecting pump (209) and the control panel (9) are all electrically connected.

6. The beer malt saccharification apparatus of claim 1, wherein: the waste liquid pipe (211) penetrates through the saccharification tank (1) and extends out of the saccharification tank (1), and the outer walls of the upper collecting plate (205) and the lower collecting plate (206) are coated with polytetrafluoroethylene coating.