CN220531263U - Starch sugar liquefaction equipment - Google Patents

Starch sugar liquefaction equipment Download PDF

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Publication number
CN220531263U
CN220531263U CN202321507904.4U CN202321507904U CN220531263U CN 220531263 U CN220531263 U CN 220531263U CN 202321507904 U CN202321507904 U CN 202321507904U CN 220531263 U CN220531263 U CN 220531263U
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CN
China
Prior art keywords
saccharification
saccharification tank
fixed mounting
bolt fixed
tank
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CN202321507904.4U
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Chinese (zh)
Inventor
张新生
张海东
马玉朴
程少华
程洪刚
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Shandong Kono Automation System Engineering Co ltd
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Shandong Kono Automation System Engineering Co ltd
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Abstract

The utility model discloses starch sugar liquefying equipment, which comprises a saccharification tank; the utility model discloses a discharging pipe, including the discharging pipe, the discharging pipe intermediate position has the three-way valve through bolt fixed mounting, the upper end has the back flow through bolt fixed mounting in the middle of the three-way valve, the back flow upper end is installed in the saccharification jar upper end, the motor is installed to the saccharification jar upper end, the motor bottom has the derailleur through bolt fixed mounting, the axostylus axostyle is installed to the derailleur bottom, the axostylus axostyle bottom passes the saccharification jar and stretches into the discharging pipe inside, the turbine is installed to the axostylus axostyle bottom, the axostylus axostyle is located the inside section welding of discharging pipe and has the spiral leaf. In the process of rotation, the shaft rod can drive the spiral blade to rotate, and in the process of rotation, the spiral blade can guide the material in the bottom end of the saccharification tank into the return pipe through the discharge pipe, and guide the material into the upper end of the interior of the saccharification tank through the return pipe, so that the material flows up and down in the process of stirring and mixing, and the contact area and the mixing speed of the material can be effectively improved.

Description

Starch sugar liquefaction equipment
Technical Field
The utility model relates to the technical field of starch saccharification equipment, in particular to starch sugar liquefaction equipment.
Background
Saccharification, the process of hydrolysis of starch into sweet products, is the primary process of starch sugar manufacturing processes, and is the primary process of many intermediates in food fermentation processes. The saccharification method is basically divided into three types, namely an acid method, an enzyme method and an acid enzyme combination method according to the sweetness and the corresponding physicochemical properties of the required product.
Chinese patent No. CN214159332U discloses a novel corn starch saccharification device, including the agitator tank, agitator tank bottom one side fixedly connected with discharging pipe, agitator tank lateral wall top fixedly connected with inlet pipe, agitator tank bottom center department rotates and is connected with the dwang, the dwang top runs through the agitator tank and fixedly connected with drive gear, the inside dwang week side that is close to of agitator tank is equipped with a plurality of stirring pieces, be equipped with a plurality of movable mechanism between stirring piece and the dwang, drive gear one side meshing has incomplete gear, incomplete gear bottom fixedly connected with motor, the motor passes through the mount to be fixed on the agitator tank lateral wall. In the prior art, the efficiency of materials in the process of stirring and mixing is low in the using process, and the saccharification efficiency is influenced.
Disclosure of Invention
The utility model aims to provide starch sugar liquefying equipment for solving the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a starch sugar liquefying device, comprising a saccharifying tank; the bottom of the saccharification tank is provided with a base, the bottom of the saccharification tank is provided with a conical cover, the bottom of the conical cover is welded with a discharge pipe, the middle position of the discharge pipe is fixedly provided with a three-way valve through a bolt, the middle upper end of the three-way valve is fixedly provided with a return pipe through a bolt, the upper end of the return pipe is arranged at the upper end of the saccharification tank, one side of the upper end of the saccharification tank is provided with a feed inlet, the outer side of the saccharification tank is fixedly provided with a heater through a bolt, the novel saccharification tank is characterized in that a heating plate is fixedly arranged inside the heater through a bolt, a motor is arranged at the upper end of the saccharification tank, a speed changer is fixedly arranged at the bottom end of the motor through the bolt, the bottom end of the speed changer is fixedly arranged at the upper end of the saccharification tank through the bolt, a shaft lever is arranged at the bottom end of the speed changer, the bottom end of the shaft lever penetrates through the saccharification tank and stretches into the discharging pipe, a turbine is arranged at the bottom end of the shaft lever, and spiral blades are welded at the inner section of the discharging pipe.
Preferably, scrapers are arranged on two sides of the shaft rod, and one end of each scraper is in contact with the saccharification tank.
Preferably, a rubber pad is arranged on the outer side of the scraping plate, and the rubber pad is adhered to the outer side of the scraping plate through adhesive glue.
Preferably, one end of the scraping plate is arranged outside the one-way bearing, and the outer side of the one-way bearing is sleeved outside the shaft rod.
Preferably, the heater is internally provided with a heat insulation plate positioned outside the heating plate, and the heat insulation plate is fixedly arranged outside the heater through bolts.
Preferably, a liquid level pipe is arranged on the outer side of the saccharification tank, and two ends of the liquid level pipe are fixedly arranged at the upper end and the lower end of the saccharification tank through bolts.
Compared with the prior art, the utility model has the beneficial effects that:
1. the shaft rod can drive the spiral blade to rotate in the rotating process, the spiral blade can guide the material in the bottom end of the saccharification tank into the return pipe through the discharge pipe in the rotating process, and the material can flow up and down in the stirring and mixing process by guiding the material into the upper end of the interior of the saccharification tank through the return pipe, so that the contact area and the mixing speed of the material can be effectively improved;
2. the heat insulation plate is arranged to increase the heat insulation effect of the heater, so that the phenomenon of heat leakage in the using process is avoided;
3. the unidirectional bearing can be in an active state when the shaft rod rotates positively to stir materials, the scraping plate works, the motor drives the shaft rod to rotate reversely after discharging is completed, and at the moment, the unidirectional bearing is locked to drive the scraping plate to rotate so as to clean the inner wall;
4. the liquid level height inside the saccharification tank can be displayed through the arrangement of the liquid level pipe, and workers can conveniently add materials.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic view of the internal structure of the present utility model;
fig. 4 is a schematic structural view of the shaft of the present utility model.
In the figure: 1. a saccharification tank; 2. a motor; 3. a transmission; 4. a feed inlet; 5. a return pipe; 6. a three-way valve; 7. a discharge pipe; 8. a conical cover; 9. a heater; 10. a liquid level pipe; 11. a base; 12. a scraper; 13. a heat insulating plate; 14. a heating plate; 15. a rubber pad; 16. a one-way bearing; 17. a shaft lever; 18. a turbine; 19. spiral leaves.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, 2, 3 and 4, in an embodiment of the present utility model, a starch sugar liquefying apparatus includes a saccharification tank 1; the base 11 is installed to saccharification jar 1 bottom, saccharification jar 1 bottom installation toper cover 8, toper cover 8 bottom welding has discharging pipe 7, there is three-way valve 6 discharging pipe 7 intermediate position through bolt fixed mounting, upper end is through bolt fixed mounting back flow 5 in the middle of the three-way valve 6, back flow 5 upper end is installed in saccharification jar 1 upper end, saccharification jar 1 upper end one side is provided with feed inlet 4, saccharification jar 1 outside is through bolt fixed mounting there being heater 9, heater 9 inside has hot plate 14 through bolt fixed mounting, motor 2 is installed to saccharification jar 1 upper end, motor 2 bottom has derailleur 3 through bolt fixed mounting, derailleur 3 bottom passes through bolt fixed mounting in saccharification jar 1 upper end, axostylus axostyle 17 is installed to derailleur 3 bottom, axostylus axostyle 17 bottom passes saccharification jar 1 and stretches into inside discharging pipe 7, turbine 18 is installed to axostylus axostyle 17 bottom, axostyle 17 is located the inside section welding of discharging pipe 7 and has spiral leaf 19.
Further, scraper blade 12 is installed to the axostylus axostyle 17 both sides, and scraper blade 12 one end and saccharification jar 1 contact, and scraper blade 12's setting can clear up saccharification jar 1 inner wall under the drive of axostylus axostyle 17, avoids when the material is derived, and remaining material adheres to inside saccharification jar 1.
Further, the rubber pad 15 is arranged on the outer side of the scraper 12, the rubber pad 15 is adhered to the outer side of the scraper 12 through adhesive glue, the rubber pad 15 is arranged to prevent the scraper 12 from being in direct contact with the inner wall of the saccharification tank 1, and abrasion of the scraper 12 in use is reduced.
Further, scraper blade 12 one end is installed in the one-way bearing 16 outside, and one-way bearing 16 outside cover is in the axostylus axostyle 17 outside, and one-way bearing 16's setting can be in active condition when the axostylus axostyle 17 forward rotation stirs the material, and scraper blade 12 work, and motor 2 drives axostylus axostyle 17 reverse rotation after the ejection of compact is accomplished, and one-way bearing 16 lock is dead this moment, drives scraper blade 12 and rotates, clears up the inner wall.
Further, the inside heat insulating board 13 that is located the hot plate 14 outside that is provided with of heater 9, heat insulating board 13 pass through bolt fixed mounting in the heater 9 outside, and the setting of heat insulating board 13 is used for increasing the thermal-insulated effect of heater 9, avoids appearing the phenomenon that heat leaked in the use.
Further, the outside of the saccharification tank 1 is provided with a liquid level pipe 10, two ends of the liquid level pipe 10 are fixedly arranged at the upper end and the lower end of the saccharification tank 1 through bolts, and the liquid level height inside the saccharification tank 1 can be displayed through the arrangement of the liquid level pipe 10, so that the staff can conveniently add materials.
The working principle and the using flow of the utility model are as follows: during the use, will need the material of saccharification to lead into saccharification jar 1 inside, open motor 2 and heater 9 through the switch, heater 9 can heat saccharification jar 1 inside, motor 2 will drive axostylus axostyle 17 through derailleur 3 and rotate, axostylus axostyle 17 will drive turbine 18 and rotate at rotatory in-process, axostylus axostyle 17 will drive spiral leaf 19 and rotate at rotatory in-process, spiral leaf 19 will be with the inside material of saccharification jar 1 bottom through discharging pipe 7 leading-in back flow 5, at the inside upper end of leading-in saccharification jar 1 through back flow 5 for the material flows from top to bottom in the in-process of stirring and mixing, can improve the contact area and the mixed speed of material effectively.
Finally, it should be noted that: the above is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that the present utility model is described in detail with reference to the foregoing embodiments, and modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (6)

1. A starch sugar liquefying device comprises a saccharifying tank (1); the method is characterized in that: the utility model discloses a saccharification tank, including saccharification tank (1), base (11) are installed to saccharification tank (1) bottom, conical cover (8) bottom welding has discharging pipe (7), discharging pipe (7) intermediate position is through bolt fixed mounting has three way valve (6), upper end is through bolt fixed mounting has back flow (5) in the middle of three way valve (6), back flow (5) upper end is installed in saccharification tank (1) upper end, saccharification tank (1) upper end one side is provided with feed inlet (4), saccharification tank (1) outside is through bolt fixed mounting has heater (9), heater (9) are inside to have hot plate (14) through bolt fixed mounting, motor (2) are installed to saccharification tank (1) upper end, motor (2) bottom is through bolt fixed mounting has derailleur (3), derailleur (3) bottom is through bolt fixed mounting at saccharification tank (1) upper end, install axostylus axostyle (17) in the bottom of derailleur (3), axostylus axostyle (17) bottom pass saccharification tank (1) bottom through bolt fixed mounting has axostylus axostyle (17) inside the discharging of axostyle (17), the screw blade (19) is welded on the inner section of the shaft lever (17) positioned on the discharging pipe (7).
2. A starch sugar liquefaction plant according to claim 1, characterized in that: the scraping plates (12) are arranged on two sides of the shaft rod (17), and one end of each scraping plate (12) is in contact with the saccharification tank (1).
3. A starch liquefaction plant according to claim 2, characterized in that: a rubber pad (15) is arranged on the outer side of the scraping plate (12), and the rubber pad (15) is adhered to the outer side of the scraping plate (12) through adhesive glue.
4. A starch liquefaction plant according to claim 3, characterized in that: one end of the scraping plate (12) is arranged outside the one-way bearing (16), and the outer side of the one-way bearing (16) is sleeved outside the shaft lever (17).
5. A starch sugar liquefaction plant according to claim 1, characterized in that: the heater is characterized in that a heat insulation plate (13) is arranged inside the heater (9) and located outside the heating plate (14), and the heat insulation plate (13) is fixedly installed outside the heater (9) through bolts.
6. A starch sugar liquefaction plant according to claim 1, characterized in that: the outside of the saccharification tank (1) is provided with a liquid level pipe (10), and two ends of the liquid level pipe (10) are fixedly arranged at the upper end and the lower end of the saccharification tank (1) through bolts.
CN202321507904.4U 2023-06-14 2023-06-14 Starch sugar liquefaction equipment Active CN220531263U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321507904.4U CN220531263U (en) 2023-06-14 2023-06-14 Starch sugar liquefaction equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321507904.4U CN220531263U (en) 2023-06-14 2023-06-14 Starch sugar liquefaction equipment

Publications (1)

Publication Number Publication Date
CN220531263U true CN220531263U (en) 2024-02-27

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ID=89968808

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321507904.4U Active CN220531263U (en) 2023-06-14 2023-06-14 Starch sugar liquefaction equipment

Country Status (1)

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CN (1) CN220531263U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117866761A (en) * 2024-03-04 2024-04-12 诸城兴贸玉米开发有限公司 Corn starch milk saccharification device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117866761A (en) * 2024-03-04 2024-04-12 诸城兴贸玉米开发有限公司 Corn starch milk saccharification device
CN117866761B (en) * 2024-03-04 2024-05-24 诸城兴贸玉米开发有限公司 Corn starch milk saccharification device

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