CN219026397U - Integrated welding fume purifying system device - Google Patents
Integrated welding fume purifying system device Download PDFInfo
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- CN219026397U CN219026397U CN202223236091.8U CN202223236091U CN219026397U CN 219026397 U CN219026397 U CN 219026397U CN 202223236091 U CN202223236091 U CN 202223236091U CN 219026397 U CN219026397 U CN 219026397U
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- dust
- dust collection
- air valve
- welding
- variable frequency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Abstract
The utility model relates to an integrated welding fume purifying system device. Including dust collection formula welding smoke clarifier, frequency conversion centrifugal fan, dust exhaust chimney, dust removal branch pipe, dust source controlling means, dust removal are responsible for, electrical system, its characterized in that: the air inlet of the dust collection type welding fume purifier is communicated with a mobile welding machine area, a robot welding area, a horizontal welding machine area and a self-service welding machine area through a dust collection main pipe and a dust collection branch pipe, an independent dust source control device is arranged above or beside a dust source point of each dust collection area, the head end of the dust source control device is close to the dust source point, the tail end of the dust source control device is connected with an electric air valve, the other end of the electric air valve is connected with the dust collection branch pipe, and the dust collection branch pipes are gathered on the dust collection main pipe; an air outlet of the dust collection type welding fume purifier is connected with a variable frequency centrifugal fan, and an air outlet of the variable frequency centrifugal fan is connected to a chimney; the electric air valve and the variable frequency centrifugal fan are connected with the electric control system. The utility model provides an integrated welding fume purifying system device which is energy-saving, electricity-saving, safe, environment-friendly and high in reliability.
Description
Technical Field
The utility model relates to a smoke dust collecting and purifying system device, in particular to an integrated welding smoke purifying system device.
Background
With the development of industrial technology, more and more welding technologies are used in industrial plants, including self-service welding machines, horizontal welding machines, welding robots and the like, so that the production efficiency of the plants is greatly improved. And the smoke dust and dust generated therewith are one of the important elements causing the atmospheric pollution. On the premise, the emission limit of China to factories is also more and more strict. At present, in a common dust removal system of a factory, an electric air valve of a part of variable frequency dust removal system and a main control system have no feedback signals, and once a certain electric air valve in the system is damaged or blocked, the damage or blocking is difficult to detect, and the reliability is low; and the fixed frequency dust removal is adopted, so that a large amount of electric energy is wasted.
Disclosure of Invention
The utility model aims to provide an integrated welding fume purifying system device which is energy-saving, power-saving, safe, environment-friendly and high in reliability.
The utility model is solved by the following technical scheme: including dust collection formula welding smoke clarifier, frequency conversion centrifugal fan, dust exhaust chimney, dust removal branch pipe, dust source controlling means, dust removal are responsible for, electrical system, its characterized in that: the air inlet of the dust collection type welding fume purifier is communicated with a mobile welding machine area, a robot welding area, a horizontal welding machine area and a self-service welding machine area through a dust collection main pipe and a dust collection branch pipe, an independent dust source control device is arranged above or beside a dust source point of each dust collection area, the head end of the dust source control device is close to the dust source point, the tail end of the dust source control device is connected with an electric air valve, the other end of the electric air valve is connected with the dust collection branch pipe, and the dust collection branch pipes are gathered on the dust collection main pipe; an air outlet of the dust collection type welding fume purifier is connected with a variable frequency centrifugal fan, and an air outlet of the variable frequency centrifugal fan is connected to a chimney; the electric air valve and the variable frequency centrifugal fan are connected with the electric control system.
Further, the dust source control device adopts a wall-mounted flexible telescopic pipe type fume collecting hood or a universal air suction arm bamboo joint pipe type fume collecting hood or a customized special fume collecting hood.
Further, the electric control system consists of a variable frequency control cabinet, air valve remote controllers, air valve controllers, electric air valves and pulse controllers, wherein the number of the air valve remote controllers and the air valve controllers is equal to that of the dust source control devices, the variable frequency control cabinet is communicated with each air valve controller and each pulse controller in a connecting mode, and the electric air valves are communicated with the air valve remote controllers and the air valve controllers in a connecting mode.
The beneficial effects of the utility model are as follows: the dust removing system device is provided with a single air valve controller aiming at each electric air valve, and then feedback signals are transmitted to the controller of the variable frequency control cabinet, so that the safety, environmental protection and reliability of the system are greatly enhanced by a closed-loop control mode, and the more ideal variable frequency energy-saving effect is achieved; the dust removing system device is provided with different dust source control devices aiming at different dust removing areas, so that the dust source capturing efficiency is effectively improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present utility model.
Fig. 2 is a schematic diagram of an electric control system according to an embodiment of the utility model.
Fig. 3 is a wall-mounted flexible telescopic tube type fume collecting hood according to an embodiment of the present utility model.
FIG. 4 shows a bamboo joint tube type fume collecting hood with a universal air suction arm according to an embodiment of the utility model.
FIG. 5 is a customized hood according to an embodiment of the present utility model.
Detailed Description
As shown in the figure, the embodiment comprises a dust collecting type welding fume purifier 1, a variable frequency centrifugal fan 2, a dust discharging chimney 3, a dust collecting main pipe 11, a dust source control device 7, a dust collecting branch pipe 6 and an electric control system 18, wherein an air inlet of the dust collecting type welding fume purifier 1 is communicated with a movable welding machine area 4 through the dust collecting main pipe 11 and the dust collecting branch pipe 3, a robot welding area 5, a horizontal welding machine area 8, a self-service welding machine area 9 and a welding platform area 10, an independent dust source control device 7 is arranged above or beside a dust source point of each dust collecting area, the head end of the dust source control device 7 is close to the dust source point, the tail end of the dust source control device is connected with an electric air valve 16, the other end of the electric air valve 16 is connected with the dust collecting branch pipe 6, and the dust collecting branch pipe 6 is gathered on the dust collecting main pipe 11; an air outlet of the dust collecting type welding fume purifier 1 is connected with a variable frequency centrifugal fan 2, and an air outlet of the variable frequency centrifugal fan 2 is connected to a dust discharging chimney 3; the electric air valve 15 and the variable frequency centrifugal fan 2 are connected with an electric control system 17.
The dust source control device adopts a wall-mounted flexible telescopic pipe type fume collecting hood 18 or a universal air suction arm bamboo joint pipe type fume collecting hood 18 or a customized special fume collecting hood 20, and wall-mounted flexible telescopic pipes and fume collecting hoods 18 are adopted in a movable welding machine area and a horizontal welding machine area; a customized dust hood 19 is adopted in a robot welding area (developed by the company, the application number 2022228314137 is filed, and the name is a robot welding fume collecting device); the universal suction arm bamboo joint pipe fume collecting hood 20 is adopted in the self-service welding machine area.
The electric control system 17 consists of a variable frequency control cabinet 16, air valve remote controllers 14, air valve controllers 13, electric air valves 15 and pulse controllers 12, wherein the number of the air valve remote controllers 14 and the air valve controllers 13 is equal to that of the dust source control devices 7, the variable frequency control cabinet 17 is connected with each air valve controller 13 and each pulse controller 12 for communication, and the electric air valves 15 are connected with the air valve remote controllers 14 and the air valve controllers 13 for communication.
In the use, the user passes through blast gate remote controller 14 with signal transmission to blast gate controller 13 in, after blast gate controller 13 received blast gate remote controller 14's signal, open or close electronic blast gate 15, the status signal that electronic blast gate 15 opened or closed is accomplished is transmitted to blast gate controller 13 in, blast gate controller 13 transmits the status signal of electronic blast gate 15 to variable frequency control cabinet 16, variable frequency control cabinet 16 is after receiving the status signal of electronic blast gate 15, intelligent regulation variable frequency centrifugal fan 2's frequency, after the start-up of variable frequency centrifugal fan 2, dust removal main pipe 11 and dust removal branch pipe 6 produce the negative pressure. Suction force is generated at the inlet of the dust source control device 7 to capture the smoke dust in each dust removing area in the dust removing system, the smoke dust is collected into the dust removing main pipe 11 along the dust removing branch pipe 6, and finally filtered by the integrated welding smoke purifier 1 and discharged from the dust removing chimney 3 in a qualified mode.
Claims (3)
1. The utility model provides an integrated type welds cigarette clean system device, welds cigarette clarifier, frequency conversion centrifugal fan, dust exhaust chimney, dust removal branch pipe, dust source controlling means, dust removal person in charge, electrical system including dust collection, its characterized in that: the air inlet of the dust collection type welding fume purifier is communicated with a mobile welding machine area, a robot welding area, a horizontal welding machine area and a self-service welding machine area through a dust collection main pipe and a dust collection branch pipe, an independent dust source control device is arranged above or beside a dust source point of each dust collection area, the head end of the dust source control device is close to the dust source point, the tail end of the dust source control device is connected with an electric air valve, the other end of the electric air valve is connected with the dust collection branch pipe, and the dust collection branch pipes are gathered on the dust collection main pipe; an air outlet of the dust collection type welding fume purifier is connected with a variable frequency centrifugal fan, and an air outlet of the variable frequency centrifugal fan is connected to a chimney; the electric air valve and the variable frequency centrifugal fan are connected with the electric control system.
2. An integrated welding fume purification system apparatus as defined in claim 1, wherein: the dust source control device adopts a wall-mounted flexible telescopic pipe type fume collecting hood or a universal air suction arm bamboo joint pipe type fume collecting hood or a customized special fume collecting hood.
3. An integrated welding fume purification system apparatus as defined in claim 1, wherein: the electric control system consists of a variable frequency control cabinet, air valve remote controllers, air valve controllers, electric air valves and pulse controllers, wherein the number of the air valve remote controllers and the number of the air valve controllers are equal to that of dust source control devices, the variable frequency control cabinet is communicated with each air valve controller and each pulse controller in a connecting mode, and the electric air valves are communicated with the air valve remote controllers and the air valve controllers in a connecting mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223236091.8U CN219026397U (en) | 2022-12-05 | 2022-12-05 | Integrated welding fume purifying system device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223236091.8U CN219026397U (en) | 2022-12-05 | 2022-12-05 | Integrated welding fume purifying system device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219026397U true CN219026397U (en) | 2023-05-16 |
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ID=86279375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223236091.8U Active CN219026397U (en) | 2022-12-05 | 2022-12-05 | Integrated welding fume purifying system device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219026397U (en) |
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2022
- 2022-12-05 CN CN202223236091.8U patent/CN219026397U/en active Active
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