CN206527419U - A kind of smoke abatement system of welding equipment - Google Patents
A kind of smoke abatement system of welding equipment Download PDFInfo
- Publication number
- CN206527419U CN206527419U CN201720176828.1U CN201720176828U CN206527419U CN 206527419 U CN206527419 U CN 206527419U CN 201720176828 U CN201720176828 U CN 201720176828U CN 206527419 U CN206527419 U CN 206527419U
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- China
- Prior art keywords
- controller
- air
- welding equipment
- smoke abatement
- sensor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a kind of smoke abatement system of welding equipment, it includes controller, variable-frequency motor, air exhauster, pressure gauge, inlet scoop, air-suction duct, exhaust duct, automatic volume damper, dust shield, deduster, time switch, sensor, first breaker protector and power switch cabinet, power switch cabinet is connected with controller, controller is connected by the input of the first breaker protector and variable-frequency motor, variable-frequency motor is connected with air exhauster, pressure gauge is arranged on air-suction duct, automatic volume damper is connected with controller, exhaust duct connects the air outlet of air exhauster；Dust shield connects the suction arm of deduster, and deduster is connected with time switch, and time switch is connected with controller；Sensor is connected with controller.The utility model improves the smoke abatement efficiency of ventilation efficiency and welding equipment, it is ensured that welding post is safe and clean and efficiently produces.
Description
Technical field
The utility model is related to industrial smoke abatement technical field, the smoke abatement system of specifically a kind of welding equipment.
Background technology
The weld fumes of factory contains a large amount of harmful substances, with growing, the industrial fumes of China's process of industrialization
Pollution not only causes device damage, and seriously endangers the healthy of workman.Industrial fumes, which are discharged into air, causes air
Pollution, has a strong impact on the healthy and normal life of people, it is a particularly significant and urgent problems that industrial fumes, which are administered,.
Domestic Automotive Industry high speed development in recent years, workshop largely enables welding equipment, including Robot Spot Welding weldering
Pincers, landing weldering soldering turret, fixed spot welder and robot arc welder etc., the flue dust that substantial amounts of welding equipment is produced passes through smoke abatement
Dirt system is handled, existing smoke abatement system include exhaust system and dust pelletizing system, due to air exhauster operating independently of
Dust pelletizing system, when welding equipment is operated, smoke abatement system whole work efficiency is low, and the Boiler pressure control of especially air exhauster is deposited
The problem of energy consumption is big, exhaust effect is poor.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art there is provided a kind of smoke abatement system of welding equipment,
Ventilation efficiency is improved, the smoke abatement efficiency of welding equipment is improved, it is ensured that the safe and clean and efficient production of welding post.
The purpose of this utility model is achieved through the following technical solutions：A kind of smoke abatement system of welding equipment,
It includes controller, variable-frequency motor, air exhauster, pressure gauge, inlet scoop, air-suction duct, exhaust duct, automatic volume damper, suction
Dust hood, deduster, time switch, sensor, the first breaker protector and power switch cabinet, the power supply of the power switch cabinet connect
Mouth is connected with the power interface of controller, and the motor control output end of the controller connects with one end of the first breaker protector
Connect, the other end of first breaker protector and the input of variable-frequency motor are connected, the biography of the variable-frequency motor and air exhauster
Moved end is connected, and the pressure gauge is arranged on air-suction duct, the pressure detecting signal of manometric detection output and controller
Input is connected, and pressure gauge is used to detect the pressure inside extraction duct, described automatic volume damper and the wind of controller
Amount regulation control signal output connection, described exhaust duct connects the air outlet of air exhauster；The dust shield connects deduster
Suction arm, the switch controlling signal output end of the power switch of the deduster and time switch connects, the time switch
The timing controlled interface connection of input and controller；The sensor detection of the input/output terminal and controller of the sensor is believed
The connection of number input/output terminal.
Described inlet scoop connection ball pivot, is connected by the ball pivot with air-suction duct.
Described air exhauster includes effluent air blower and centrifugal blower.
Described power switch cabinet connection arc light protection system.
Described arc light protection system includes arc photosensor, telecommunication optical fiber and photoelectric conversion module, described arc light
Sensor is arranged at the bus of power switch cabinet, is connected by the light input end of telecommunication optical fiber and photoelectric conversion module, photoelectricity
The electricity output end end of modular converter and the power switch interface of power switch cabinet are connected.
Described power switch cabinet connection breaker protector, controller is connected by the breaker protector.
Further, in addition to first data transmission interface, the first data transmission interface connects MES system, for
MES system transmission equipment status data, deduster service data, fan operation frequency data and motor operation data.
Further, in addition to the second data transmission interface, second data transmission interface connects monitoring system, sensor
The signal data of detection is transferred to monitoring system by the second data transmission interface, can be real-time in monitoring system configuration display screen
Monitoring device running status.
Described sensor includes temperature sensor, air flow sensor and humidity sensor, and the temperature sensor is used for
Detect the operating temperature of welding machine, what described air flow sensor was used for the exhaust duct for detecting air exhauster goes out airspeed, and described is wet
Degree sensor is used for the working environment humidity for detecting welding machine.
Further, in addition to industrial LCD, described industrial LCD and the display data input/output terminal of controller
Connection, the running status for showing dust removal process and air draft process.
The beneficial effects of the utility model are：Compared with the prior art, the utility model has the advantage that：
1st, controller control variable-frequency motor driving air exhauster operating, can be by adjusting the supply frequency of variable-frequency motor come clever
The exploitation speed of control air exhauster living, adjusts air quantity；
2nd, pressure gauge is installed in air-suction duct, in real time the pressure change in detection air-suction duct, pressure gauge output detection pressure
Power delta data is transferred to controller, and controller adjusts automatic volume damper according to pressure data, and realization automatically adjusts air draft
Air quantity；
3rd, time switch is connected between deduster and controller, time opening and the closing of dust pelletizing system can be controlled,
Improve efficiency of dust collection；
4th, by breaker protector and arc light protection system, the security of instrument and equipment work is ensured, in power switch
Cabinet sets arc light protection system to detect the circuit on-off situation of bus position in real time, can prevent because the electric arc that open circuit is produced draws
The fire safety evaluating accident of hair, further guarantees safe production；
5th, dust shield is the suction arm that deduster is connected by the way of ball pivot, flexibly the different bond pad locations of butt welding machine can be entered
The hand-manipulating of needle is to absorbing and handling, and the movement locus that can track arc welding robot carries out dust suction processing；
6th, by exhausting-dusting system access MES system, in MES system platform management and control exhausting-dusting, the fortune of processing line is improved
Make efficiency, improve productivity effect, the utility model can be also connected with independent monitoring system, pass through the installation of flexible arrangement sensor
Position, gathers different work environment datas and is transferred to independent monitoring system, independent monitoring system is carried out to equipment running status
Monitoring, to ensureing that normally operation and processing equipment accident have supportability to production line.
To sum up, the utility model ensure that welding post is safe and clean and efficiently produces.
Brief description of the drawings
Fig. 1 is structure chart of the present utility model；
Fig. 2 is the structural representation of setting arc light protection system in one of embodiment of the present utility model power switch cabinet
Figure；
Fig. 3 is the two of the embodiment of the present utility model knot that breaker protector is connected between controller and power switch cabinet
Structure schematic diagram；
In figure, the automatic volume dampers of 321-, 322- inlet scoops.
Embodiment
The technical solution of the utility model, but protection domain of the present utility model are described in further detail below in conjunction with the accompanying drawings
It is not limited to as described below.
As shown in figure 1, a kind of smoke abatement system of welding equipment, it includes controller, variable-frequency motor, air exhauster, pressure
Table, inlet scoop 322, air-suction duct, exhaust duct, automatic volume damper 321, dust shield, deduster, time switch, sensor,
First breaker protector and power switch cabinet, the power interface of the power switch cabinet and the power interface of controller are connected, institute
The motor control output end for stating controller is connected with one end of the first breaker protector, the other end of first breaker protector
It is connected with the input of variable-frequency motor, the driving end connection of the variable-frequency motor and air exhauster, the pressure gauge is arranged on air draught
On pipeline, the pressure detecting signal input connection of manometric detection output and controller, pressure gauge, which is used to detect, to be absorbed
Pressure inside pipeline, the air quantity regulation control signal output of described automatic volume damper 321 with controller is connected, institute
The exhaust duct stated connects the air outlet of air exhauster；The dust shield connects the suction arm of deduster, the power switch of the deduster
It is connected with the switch controlling signal output end of time switch, the input of the time switch and the timing controlled interface of controller
Connection；The input/output terminal of the sensor and the sensor detection signal input/output terminal of controller are connected.
The described connection of inlet scoop 322 ball pivot, is connected by the ball pivot with air-suction duct.
Described air exhauster includes effluent air blower and centrifugal blower.
Described power switch cabinet connection arc light protection system.
Described arc light protection system includes arc photosensor, telecommunication optical fiber and photoelectric conversion module, described arc light
Sensor is arranged at the bus of power switch cabinet, is connected by the light input end of telecommunication optical fiber and photoelectric conversion module, photoelectricity
The electricity output end end of modular converter and the power switch interface of power switch cabinet are connected.
Described power switch cabinet connection breaker protector, controller is connected by the breaker protector.
Further, in addition to first data transmission interface, the first data transmission interface connects MES system, for
MES system transmission equipment status data, deduster service data, fan operation frequency data and motor operation data.
Further, in addition to the second data transmission interface, second data transmission interface connects monitoring system, sensor
The signal data of detection is transferred to monitoring system by the second data transmission interface, can be real-time in monitoring system configuration display screen
Monitoring device running status.
Described sensor includes temperature sensor, air flow sensor and humidity sensor, and the temperature sensor is used for
Detect the operating temperature of welding machine, what described air flow sensor was used for the exhaust duct for detecting air exhauster goes out airspeed, and described is wet
Degree sensor is used for the working environment humidity for detecting welding machine.
Further, in addition to industrial LCD, described industrial LCD and the display data input/output terminal of controller
Connection, the running status for showing dust removal process and air draft process.
One of embodiment, as shown in Fig. 2 connecting arc light protection system in power switch cabinet, detects bus position in real time
Circuit on-off situation, can prevent because open circuit produce electric arc trigger fire safety evaluating accident.
The two of embodiment, as shown in figure 3, connecting breaker protector in power switch cabinet, are connected by breaker protector and controlled
Device processed, once device fails, breaker protector is cut off the electricity supply switch cubicle, further guarantees safe production.
The utility model is arranged at welding post, corresponding air compressed pipe is configured, dust shield connection deduster connects
Connect, power-on, open blower fan key, system starts running, weld fumes is inhaled through dust shield, deduster processing by inlet scoop
Enter air-suction duct, controller control variable-frequency motor driving air exhauster operating adjusts the supply frequency of variable-frequency motor, flexibly control is taken out
The exploitation speed of blower fan, adjusts air quantity.Installed in the pressure gauge of air-suction duct, the pressure change in air-suction duct is detected in real time,
And by the pressure change data transfer of detection to controller, controller adjusts automatic volume damper according to pressure data, realizes
Automatically adjust air draft air quantity.Time switch between deduster and controller, can control dust pelletizing system time opening and
Close.Dust shield carries out dust suction processing by the movement locus for controlling ball pivot to track arc welding robot, and exhausting-dusting system is connect
Enter MES system, in MES system platform management and control exhausting-dusting, also, by the utility model access independent monitoring system connection, lead to
The installation site of flexible arrangement sensor is crossed, different work environment datas is gathered and is transferred to independent monitoring system, independent monitoring
System is monitored to equipment running status, to ensureing that normally operation and processing equipment accident have supportability to production line.
Described above is only preferred embodiment of the present utility model, it should be understood that the utility model is not limited to herein
Disclosed form, is not to be taken as the exclusion to other embodiment, and available for various other combinations, modification and environment, and
It can be modified in contemplated scope described herein by the technology or knowledge of above-mentioned teaching or association area.And this area
The change and change that personnel are carried out do not depart from spirit and scope of the present utility model, then all should be in right appended by the utility model
It is required that protection domain in.
Claims (10)
1. a kind of smoke abatement system of welding equipment, it is characterised in that：It includes controller, variable-frequency motor, air exhauster, pressure
Table, inlet scoop, air-suction duct, exhaust duct, automatic volume damper, dust shield, deduster, time switch, sensor, first are broken
Road protector and power switch cabinet, the power interface of the power switch cabinet and the power interface of controller are connected, the control
The motor control output end of device is connected with one end of the first breaker protector, the other end of first breaker protector and frequency conversion
The input connection of motor, the driving end connection of the variable-frequency motor and air exhauster, the pressure gauge is arranged on air-suction duct,
The pressure detecting signal input connection of manometric detection output and controller, pressure gauge is used to detect inside extraction duct
Pressure, the air quantity regulation control signal output connection of described automatic volume damper and controller, described exhaust duct
Connect the air outlet of air exhauster；The dust shield connects the suction arm of deduster, the power switch and time switch of the deduster
The connection of switch controlling signal output end, the timing controlled interface of the input of the time switch and controller connects；It is described
The input/output terminal of sensor and the sensor detection signal input/output terminal of controller are connected.
2. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Described inlet scoop connection
Ball pivot, is connected by the ball pivot with air-suction duct.
3. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Described air exhauster includes
Effluent air blower and centrifugal blower.
4. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Described power switch cabinet
Connect arc light protection system.
5. a kind of smoke abatement system of welding equipment according to claim 4, it is characterised in that：Described electric arc protection
System includes arc photosensor, telecommunication optical fiber and photoelectric conversion module, and described arc photosensor is arranged on power switch cabinet
At bus, connected by the light input end of telecommunication optical fiber and photoelectric conversion module, electricity output end end and the electricity of photoelectric conversion module
The power switch interface connection of source switch cabinet.
6. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Described power switch cabinet
Breaker protector is connected, controller is connected by the breaker protector.
7. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Also include the first data to pass
Defeated interface, the first data transmission interface connects MES system, for being transported to MES system transmission equipment status data, deduster
Row data, fan operation frequency data and motor operation data.
8. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Also include the second data to pass
Defeated interface, second data transmission interface connects monitoring system, and the signal data of sensor detection passes through the second data transfer
Interface is transferred to monitoring system, being capable of real-time watch device running status in monitoring system configuration display screen.
9. a kind of smoke abatement system of welding equipment according to claim 8, it is characterised in that：Described sensor includes
Temperature sensor, air flow sensor and humidity sensor, the temperature sensor are used for the operating temperature for detecting welding machine, described
Air flow sensor is used for the airspeed that goes out for the exhaust duct for detecting air exhauster, and described humidity sensor is used for the work for detecting welding machine
Ambient humidity.
10. a kind of smoke abatement system of welding equipment according to claim 1, it is characterised in that：Also include industry display
Screen, described industrial LCD and the display data input/output terminal of controller are connected, for showing dust removal process and air draft
The running status of journey.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720176828.1U CN206527419U (en) | 2017-02-27 | 2017-02-27 | A kind of smoke abatement system of welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720176828.1U CN206527419U (en) | 2017-02-27 | 2017-02-27 | A kind of smoke abatement system of welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206527419U true CN206527419U (en) | 2017-09-29 |
Family
ID=59919544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720176828.1U Expired - Fee Related CN206527419U (en) | 2017-02-27 | 2017-02-27 | A kind of smoke abatement system of welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206527419U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110936073A (en) * | 2019-12-13 | 2020-03-31 | 唐山松下产业机器有限公司 | Welding equipment, monitoring method thereof and electronic equipment |
-
2017
- 2017-02-27 CN CN201720176828.1U patent/CN206527419U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110936073A (en) * | 2019-12-13 | 2020-03-31 | 唐山松下产业机器有限公司 | Welding equipment, monitoring method thereof and electronic equipment |
| CN110936073B (en) * | 2019-12-13 | 2021-09-17 | 唐山松下产业机器有限公司 | Welding equipment, monitoring method thereof and electronic equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170929 Termination date: 20210227 |