CN218985273U - Mortar automatic feed ware - Google Patents

Abstract

The utility model discloses an automatic mortar feeder, which relates to the technical field of building construction feeding and comprises an installation box, an automatic feeding unit and a steering discharging unit; the mounting box is a square box body, and vertical support columns are fixedly connected to four corners of the lower end; the automatic feeding unit comprises a storage vat, a discharging pipe, a PLC (programmable logic controller) and a flushing pipeline, wherein a left vertical storage vat and a right vertical storage vat are installed in the installation box, and the lower end of the storage vat is of a conical structure and is fixedly connected with the discharging pipe; the steering discharging unit is arranged below the material collecting box. The automatic feeding device has a reliable automatic feeding unit, can realize automatic opening and closing of a feeding pipeline according to statistics of material flow, can effectively utilize a water inlet mode, can wash away the material stuck on the inclined wall of the device, ensures the utilization rate of the material, and can also adjust the direction of a discharging pipe orifice, thereby improving the practicability of the device.

Description

Mortar automatic feed ware

Technical Field

The utility model relates to the technical field of building construction feeding, in particular to an automatic mortar feeder.

Background

Mortar is a bonding substance used for brickwork on a building, and is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) in a certain proportion, and is also called mortar, wherein the mortar is commonly used as cement mortar, mixed mortar (or called cement mortar), lime mortar and clay mortar, and a large amount of mortar is generally required in the building construction process, and the traditional manual feeding mode consumes labor force of workers, so that a feeder is often utilized to continuously provide materials required for manufacturing the mortar;

the utility model provides a mortar automatic feed ware that authority bulletin number CN214091039U published among the prior art, belongs to the mortar transportation field, including the feed cylinder, one side fixedly connected with storage box at feed cylinder top, the bottom of storage box passes through ejection of compact funnel and the top fixed connection of feed cylinder, the outside fixedly connected with bleeder valve of ejection of compact funnel, the inside fixedly connected with baffle of feed cylinder, the inside activity cup joint of baffle has the drive shaft, the one end fixedly connected with driving motor of drive shaft, the outside fixedly cup joint organic machine case of driving motor; according to the automatic mortar feeder, the installation plate and the installation holes are arranged, so that the automatic mortar feeder can be conveniently installed on a plane according to the installation requirement of the feeder in the use process of the feeder, and can be hung and installed according to the installation requirement of the feeder by arranging the clamp, the movable cover, the bolt, the support pad, the fixing rod, the connecting block and the fixing block, so that the diversity of the installation mode of the feeder is improved;

the control of the discharge amount is inaccurate, only the control of the discharge rate can be realized by controlling the caliber of the discharge hole, quantitative control cannot be realized, the material is easy to adhere to the inner wall of the device, waste is caused to the material, and the subsequent use of the device can be influenced by adhering the dried and molded mortar to the inner wall, so that an automatic mortar feeder is provided

Disclosure of Invention

The utility model aims to overcome the prior art, and provides the mortar automatic feeder which is provided with a reliable automatic feeding unit, can automatically open and close a feeding pipeline according to statistics of material flow, can effectively utilize a water feeding mode, can wash away the material stuck on the inclined wall of the device, ensures the utilization rate of the material, and is also provided with a reliable steering discharging unit, and the direction of a discharging pipe orifice can be adjusted, so that the practicability of the device is improved, and the problems in the background art can be effectively solved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic mortar feeder comprises a mounting box, an automatic feeding unit and a steering discharging unit;

mounting box: the square box body is provided with a vertical supporting column fixedly connected with four corners at the lower end;

automatic feeding unit: the automatic flushing device comprises a storage vat, a discharging pipe, an electromagnetic opening and closing valve, a PLC (programmable logic controller), a connecting rod, a collecting box, a water inlet pipe orifice and a flushing pipeline, wherein the left and right two vertical storage vaults are arranged in the mounting box, the lower end of the storage vat is of a conical structure and is fixedly connected with the discharging pipe, the vertical connecting rod is fixedly connected with the four corners of the lower end of the mounting box, the lower end of the connecting rod is fixedly connected with the edge of the upper end of the collecting box, the collecting box is transversely arranged, the upper port is attached to the inner wall of the collecting box, a circle of flushing pipeline is fixedly arranged, a flushing hole is formed in the lower end of the flushing pipeline, the water inlet pipe orifice is transversely inserted and fixed on the left side of the collecting box and is communicated with the inside of the flushing pipeline, the electromagnetic opening and closing valve is arranged at the water inlet pipe orifice, the PLC is arranged in the middle of the front side of the mounting box, and the input end of the electromagnetic opening and closing valve is electrically connected with the output end of an external power supply through the PLC;

turning to a discharging unit: is arranged below the material collecting box.

The installation that the mounting box is used for the storage vat, the support column is used for supporting the bottom of mounting box, two storage vaults are used for the storage of lime and sand grain respectively, the discharging pipe is arranged in spilling the material in the storage vat downwards, the PLC controller passes through the switching of electromagnetism open-close valve control discharging pipe, the connecting rod is used for collecting the fixed connection of workbin, the workbin is used for collecting and preliminary mixing the material that leaks from the discharging pipe, the water inlet pipe mouth of flushing pipe through the left side lets in the water source, mix water and lime and sand grain, the water source blowout downwards simultaneously, can wash away the material that remains on the inclined wall of workbin downwards, guarantee the make full use of material when realizing water supply, turn to the orientation of discharging unit and be used for adjusting discharging device, the practicality of device is improved.

Further, the automatic feeding unit further comprises an electronic flowmeter, the electronic flowmeter is arranged at the positions of the discharging pipe and the water inlet pipe, and the electronic flowmeter is in power connection and data transmission with the PLC through a data cable. The electronic flowmeter is used for counting the amount of materials flowing through the pipeline, and after a certain amount is reached, the electromagnetic opening and closing valve is controlled by the PLC to seal the pipeline, so that the quantitative blanking function is realized.

Further, the automatic feeding unit further comprises a blanking pipeline, the inside of the collecting box is an inclined sliding surface, and the blanking pipeline is fixedly connected to the discharging port at the lower end of the collecting box. The discharging pipeline is used for leading the mortar materials which are primarily mixed into a discharging pipe orifice at the lower side.

Further, turn to and arrange the material unit and contain dead lever, supporting ring, rotation bucket, supporting ring cover groove, toper funnel and ejection of compact mouth of pipe, the below of collection workbin is crisscross to be provided with the dead lever, the one end fixed connection of dead lever is in the circumference outside of supporting ring, the other end of dead lever respectively with the side fixed connection of adjacent support column, supporting ring cover groove has been seted up to the lower extreme of rotation bucket circumference side, supporting ring cover is in the outside of the supporting ring cover groove of rotation bucket lower extreme, and rotates bucket and supporting ring rotation connection, the lower extreme fixedly connected with toper funnel of rotation bucket, the screw thread is seted up to the inside of toper funnel lower port, ejection of compact mouth of pipe is L line structure and one end and the internal thread connection of toper funnel lower port. The dead lever is used for the installation and the fixed of support ring, and the support ring cover is in the downside of rotating the bucket to carry out the bearing to rotating the bucket, rotate the bucket and can rotate, thereby drive the ejection of compact mouth of pipe of below and carry out the adjustment of direction, the toper funnel is used for rotating the inside intercommunication between mouth of pipe with ejection of compact mouth of pipe of bucket, and the interior face of toper funnel can make things convenient for the roll-off of material thing.

Further, turn to the row material unit still contains and stir the piece, the circumference outside circumference array fixedly connected with four of rotation bucket upper end stir the piece. The stirring block is used for manually stirring by an operator so as to drive the rotary barrel to rotate.

Further, still include firm base and bolt mounting hole, the lower extreme fixed connection of support column is in the upper end middle part of the firm base that the level was placed, three bolt mounting hole have been seted up to the eccentric position department circumference array of firm base. The firm base is used for the steady of device to place, and the bolt mounting hole is used for the installation of bolt fastener to can effectively fix the device.

Compared with the prior art, the utility model has the beneficial effects that: this mortar automatic feed ware has following benefit:

1. the automatic feeding device has the advantages that the automatic feeding device is reliable, automatic opening and closing of a feeding pipeline can be realized according to statistics of material flow, a water inlet mode can be effectively utilized, materials adhered to the inclined wall of the device can be washed away, and the utilization rate of the materials is guaranteed: the two storage tanks are respectively used for storing lime and sand grains, the discharging pipe is used for downwards leaking the materials in the storage tanks, the PLC is used for controlling the opening and closing of the discharging pipe through the electromagnetic opening and closing valve, the connecting rod is used for fixedly connecting the collecting tank, the collecting tank is used for collecting and primarily mixing the materials leaked from the discharging pipe, the flushing pipeline is used for introducing a water source through a water inlet pipe orifice on the left side, mixing water with the lime and the sand grains, meanwhile, the water source is downwards ejected, the materials remained on the inclined wall of the collecting tank can be downwards flushed away, the full utilization of the materials is ensured while water supply is realized, the electronic flowmeter is used for counting the amount of the materials flowing through the pipeline, and after a certain amount is reached, the electromagnetic opening and closing valve is controlled through the PLC, so that the quantitative discharging function is realized;

2. the device has the advantages that the device is reliably turned to the discharging unit, the direction of the discharging pipe orifice can be adjusted, and therefore the practicability of the device is improved: the fixed rod is used for installing and fixing the supporting ring, the supporting ring is sleeved on the lower side of the rotating barrel and is used for supporting the rotating barrel, the stirring block is used for manually stirring by an operator, so that the rotating barrel is driven to rotate, the rotating barrel can rotate, the discharging pipe orifice below the rotating barrel is driven to adjust the direction, the conical funnel is used for communicating the inside of the rotating barrel with the discharging pipe orifice, and the inner bucket face of the conical funnel can facilitate the sliding-out of materials;

3. the automatic feeding device has a reliable automatic feeding unit, can realize automatic opening and closing of a feeding pipeline according to statistics of material flow, can effectively utilize a water inlet mode, can wash away materials stuck on the inclined wall of the device, ensures the utilization rate of the materials, and also has a reliable steering discharging unit, and can adjust the direction of a discharging pipe orifice, thereby improving the practicability of the device.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a right side schematic view of the present utility model;

FIG. 3 is a schematic diagram of the upper side structure of the present utility model.

In the figure: 1 mounting box, 2 support columns, 3 automatic feed units, 31 storage barrels, 32 discharge pipes, 33 electromagnetic opening and closing valves, 34 electronic flowmeters, 35PLC controllers, 36 connecting rods, 37 material collecting boxes, 38 water inlet pipe orifices, 39 flushing pipes, 310 material discharging pipes, 4 steering discharge units, 41 fixing rods, 42 supporting rings, 43 rotating barrels, 44 stirring blocks, 45 supporting ring sleeve grooves, 46 conical hoppers, 47 material outlet pipe orifices, 5 stable bases and 6 bolt mounting holes.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: an automatic mortar feeder comprises a mounting box 1, an automatic feeding unit 3 and a steering discharging unit 4;

mounting box 1: is a square box body, and the four corners of the lower end are fixedly connected with a vertical support column 2;

automatic feed unit 3: the automatic water flushing device comprises a storage vat 31, a discharging pipe 32, an electromagnetic opening and closing valve 33, a PLC controller 35, a connecting rod 36, a material collecting box 37, a water inlet pipe orifice 38 and a flushing pipe 39, wherein the left and right two vertical storage vaults 31 are installed in the installation box 1, the lower end of the storage vat 31 is of a conical structure and is fixedly connected with the discharging pipe 32, the vertical connecting rod 36 is fixedly connected with the four corners of the lower end of the installation box 1, the lower end of the connecting rod 36 is fixedly connected with the upper end edge of the material collecting box 37, the material collecting box 37 is transversely arranged, a circle of flushing pipe 39 is installed and fixed at the upper end of the material collecting box 37, a flushing hole is formed in the lower end of the flushing pipe 39, the water inlet pipe orifice 38 is transversely inserted and fixed at the left side of the material collecting box 37 and is communicated with the inside of the flushing pipe 39, the electromagnetic opening and closing valve 33 is installed at the positions of the material discharging pipe 32 and the water inlet pipe orifice 38, the front middle part of the installation box 1 is provided with the PLC controller 35, and the input end of the electromagnetic opening and closing valve 33 is electrically connected with the output end of an external power supply through the PLC controller 35;

turning to a discharging unit 4: mounted below the collection bin 37.

The installation case 1 is used for the installation of storage vat 31, the support column 2 is used for supporting the bottom of installation case 1, two storage vaults 31 are used for respectively the storage of lime and sand grain, discharging pipe 32 is arranged in spilling down the material in the storage vat 31, PLC controller 35 passes through electromagnetic open and close valve 33 control discharging pipe 32's switching, connecting rod 36 is used for collecting box 37's fixed connection, box 37 is used for collecting and preliminary mixing the material that leaks down from discharging pipe 32, water inlet pipe orifice 38 on the left side lets in the water source, mix water and lime and sand grain, the water source blowout downwards simultaneously, can be with the material down wash away of remaining on box 37 inclined wall, guarantee the make full use of material when realizing the feed water, turn to discharging unit 4 and be used for adjusting discharging device's direction, improve device's practicality.

The automatic feeding unit 3 further comprises an electronic flowmeter 34, the electronic flowmeter 34 is installed at the positions of the discharging pipe 32 and the water inlet pipe opening 38, and the electronic flowmeter 34 is in power connection and data transmission with the PLC controller 35 through a data cable. The electronic flowmeter 34 is used for counting the amount of the material flowing through the pipeline, and after a certain amount is reached, the electromagnetic opening and closing valve 33 is controlled by the PLC 35 to close the pipeline, so that the quantitative blanking function is realized.

The automatic feeding unit 3 further comprises a discharging pipeline 310, the inside of the material collecting box 37 is an inclined sliding surface, and the discharging port at the lower end of the material collecting box 37 is fixedly connected with the discharging pipeline 310. The discharging pipeline 310 is used for leading the mortar mixture to the discharging pipe orifice 47 at the lower side.

The steering discharging unit 4 comprises a fixing rod 41, a supporting ring 42, a rotating barrel 43, a supporting ring sleeve groove 45, a conical funnel 46 and a discharging pipe orifice 47, wherein the fixing rod 41 is arranged below the collecting box 37 in a staggered mode, one end of the fixing rod 41 is fixedly connected to the outer side of the circumference of the supporting ring 42, the other end of the fixing rod 41 is fixedly connected with the side face of an adjacent supporting column 2 respectively, the supporting ring sleeve groove 45 is formed in the lower end of the circumferential side of the rotating barrel 43, the supporting ring 42 is sleeved on the outer side of the supporting ring sleeve groove 45 at the lower end of the rotating barrel 43, the rotating barrel 43 is connected with the supporting ring 42 in a rotating mode, the conical funnel 46 is fixedly connected to the lower end of the rotating barrel 43, threads are formed in the inner portion of the lower end opening of the conical funnel 46, and the discharging pipe orifice 47 is of an L-shaped structure and one end of the discharging pipe orifice 47 is connected with internal threads of the lower end opening of the conical funnel 46. The dead lever 41 is used for the installation and the fixed of support ring 42, and support ring 42 cover is at the downside of rotating barrel 43 to rotate barrel 43 and carry out the bearing, rotate barrel 43 and can rotate, thereby drive the ejection of compact mouth of pipe 47 of below and carry out the adjustment of direction, the conical funnel 46 is used for rotating the inside intercommunication between 47 with ejection of compact mouth of pipe of barrel 43, and the interior bucket face of conical funnel 46 can make things convenient for the roll-off of material thing.

The steering discharging unit 4 further comprises a stirring block 44, and four stirring blocks 44 are fixedly connected to the circumferential outer circumferential array at the upper end of the rotating barrel 43. The poking block 44 is used for being poked manually by an operator, so as to drive the rotating barrel 43 to rotate.

Still including firm base 5 and bolt mounting hole 6, the lower extreme fixed connection of support column 2 is in the upper end middle part of the firm base 5 that the level was placed, and the eccentric position department circumference array of firm base 5 has seted up three bolt mounting hole 6. The stable base 5 is used for stable placement of the device, and the bolt mounting holes 6 are used for mounting of bolt fasteners, so that the device can be effectively fixed.

The working principle of the automatic mortar feeder provided by the utility model is as follows:

when the device is used, firstly, lime and sand used for mixing mortar are respectively filled into two storage tanks 31, and a water inlet pipe orifice 38 at the left side of the device is communicated with a water delivery pipe orifice of an external water source. Corresponding instructions are written in a chip of the PLC 35, so that the entering quantity of the materials in the third step can be controlled, and the ratio of the materials can be automatically realized: the electronic flowmeter 34 is used for counting the amount of materials flowing through the pipeline, and after a certain amount is reached, the electromagnetic opening and closing valve 33 is controlled by the PLC 35 to close the pipeline, so that the quantitative blanking function is realized; the connecting rod 36 is used for fixedly connecting the material collecting box 37, the material collecting box 37 is used for collecting and primarily mixing materials leaked from the discharging pipe 32, the flushing pipeline 39 is communicated with a water source through the water inlet pipe orifice 38 on the left side, water, lime and sand grains are mixed, meanwhile, the water source is sprayed downwards, the materials remained on the inclined wall of the material collecting box 37 can be washed away downwards, and the full utilization of the materials is ensured while water supply is realized; the primarily mixed materials enter the rotary barrel 43 from the discharging pipeline 310, an operator can rotate the rotary barrel 43 through stirring the block 44, so that the lower discharging pipe orifice 47 is driven to adjust the direction, the conical funnel 46 is used for communicating the inside of the rotary barrel 43 with the discharging pipe orifice 47, and the inner bucket surface of the conical funnel 46 can facilitate the sliding of the materials; the stable base 5 is used for stable placement of the device, and the bolt mounting holes 6 are used for mounting of bolt fasteners, so that the device can be effectively fixed.

It is to be noted that the PLC controller disclosed in the above embodiment controls the operation of the electromagnetic opening/closing valve 33 using a method commonly used in the art.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (6)

1. An automatic mortar feeder, which is characterized in that: comprises an installation box (1), an automatic feeding unit (3) and a steering discharging unit (4);

mounting box (1): is a square box body, and vertical support columns (2) are fixedly connected at four corners of the lower end;

automatic feed unit (3): the automatic water flushing device comprises a storage barrel (31), a discharging pipe (32), an electromagnetic opening and closing valve (33), a PLC (programmable logic controller) (35), a connecting rod (36), a collecting box (37), a water inlet pipe orifice (38) and a flushing pipeline (39), wherein the left and right two vertical storage barrels (31) are installed in the installation box (1), the lower end of the storage barrel (31) is of a conical structure and is fixedly connected with the discharging pipe (32), the vertical connecting rod (36) is fixedly connected to the four corners of the lower end of the installation box (1), the lower end of the connecting rod (36) is fixedly connected with the upper end edge of the collecting box (37), a circle of flushing pipeline (39) is installed and fixed at the upper port of the collecting box (37) in a fitting mode, a flushing hole is formed in the lower end of the flushing pipeline (39), the water inlet pipe orifice (38) is transversely inserted and fixed to the left side of the collecting box (37) and is communicated with the inside of the flushing pipeline (39), the electromagnetic opening and closing valve (33) and the position of the lower end of the installation box (1) are fixedly connected with the upper end edge of the upper end of the collecting box (37), and the upper end of the collecting box (37) is fixedly connected with the upper end of the water inlet pipe orifice (39), and the lower end of the water inlet pipe (35).

Steering discharging unit (4): is arranged below the material collecting box (37).

2. The automatic mortar feeder of claim 1, wherein: the automatic feeding unit (3) further comprises an electronic flowmeter (34), the electronic flowmeter (34) is installed at the positions of the discharging pipe (32) and the water inlet pipe orifice (38), and the electronic flowmeter (34) is in power connection and data transmission with the PLC (35) through a data cable.

3. The automatic mortar feeder of claim 1, wherein: the automatic feeding unit (3) further comprises a discharging pipeline (310), the inside of the collecting box (37) is an inclined sliding surface, and the discharging pipeline (310) is fixedly connected to the discharging port at the lower end of the collecting box (37).

4. The automatic mortar feeder of claim 1, wherein: steering row material unit (4) contain dead lever (41), support ring (42), rotate bucket (43), support ring sleeve groove (45), toper funnel (46) and ejection of compact mouth of pipe (47), the below of collecting box (37) is crisscross to be provided with dead lever (41), the one end fixed connection of dead lever (41) is in the circumference outside of support ring (42), the other end of dead lever (41) respectively with adjacent support column (2) side fixed connection, support ring sleeve groove (45) have been seted up to the lower extreme of rotation bucket (43) circumference side, support ring (42) cover is in the outside of support ring sleeve groove (45) of rotation bucket (43) lower extreme, and rotates bucket (43) and support ring (42) swivelling joint, the lower extreme fixedly connected with toper funnel (46) of rotation bucket (43), the screw thread is seted up to the inside of port under toper funnel (46), ejection of compact mouth of pipe (47) are L line structure and one end and toper funnel (46) internal thread connection.

5. The automatic mortar feeder of claim 4, wherein: the steering discharging unit (4) further comprises stirring blocks (44), and four stirring blocks (44) are fixedly connected to the circumferential outer circumferential array at the upper end of the rotating barrel (43).

6. The automatic mortar feeder of claim 1, wherein: still including firm base (5) and bolt mounting hole (6), the lower extreme fixed connection of support column (2) is in the upper end middle part of the firm base (5) of level placing, three bolt mounting hole (6) have been seted up to the eccentric position department circumference array of firm base (5).

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