CN107351260B - Novel stirring and pulping device for environment-friendly energy-saving dry-mixed mortar storage tank - Google Patents

Novel stirring and pulping device for environment-friendly energy-saving dry-mixed mortar storage tank Download PDF

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Publication number
CN107351260B
CN107351260B CN201710781248.XA CN201710781248A CN107351260B CN 107351260 B CN107351260 B CN 107351260B CN 201710781248 A CN201710781248 A CN 201710781248A CN 107351260 B CN107351260 B CN 107351260B
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storage tank
water
stirring
feeding
machine
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CN107351260A (en
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李国清
李欣
刘昌明
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Sichuan Kunchen Construction Machinery Co ltd
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Sichuan Kunchen Construction Machinery Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00—General arrangement or layout of plant
    • B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0046—Storage or weighing apparatus for supplying ingredients
    • B28C7/0053—Storage containers, e.g. hoppers, silos, bins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0046—Storage or weighing apparatus for supplying ingredients
    • B28C7/0053—Storage containers, e.g. hoppers, silos, bins
    • B28C7/0076—Parts or details thereof, e.g. opening, closing or unloading means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
    • B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/12—Supplying or proportioning liquid ingredients
    • B28C7/126—Supply means, e.g. nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00—Large containers
    • B65D88/54—Large containers characterised by means facilitating filling or emptying
    • B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
    • B65D88/66—Large containers characterised by means facilitating filling or emptying preventing bridge formation using vibrating or knocking devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00—Component parts, details or accessories for large containers
    • B65D90/22—Safety features
    • B65D90/32—Arrangements for preventing, or minimising the effect of, excessive or insufficient pressure

Abstract

The invention discloses a novel environment-friendly energy-saving dry-mixed mortar storage tank stirring and pulping device which comprises a storage tank, a vibrator, a feeding machine, a stirring machine, a water storage tank, a driving device, a water storage tank and a support, wherein the feeding machine, the stirring machine and the water storage tank are sequentially arranged from top to bottom; the feeding port of the feeding machine is connected with the discharging port of the storage tank, the feeding port of the stirring machine is connected with the discharging port of the feeding machine, the stirring machine is connected with the driving device, the vibrating machine is installed in the storage tank, and the water storage tank is fixedly installed below the stirring machine. The invention has novel structure, simple installation, smooth blanking, good stirring workability, uniform drying and wetting of mortar, convenient cleaning and maintenance, simple operation, cleanness, environmental protection and low cost, and is suitable for various scale construction sites.

Description

Novel stirring and pulping device for environment-friendly energy-saving dry-mixed mortar storage tank
Technical Field
The invention belongs to the technical field of dry-mixed mortar machinery, and particularly relates to a novel environment-friendly energy-saving stirring and pulping device for a dry-mixed mortar storage tank.
Background
With the deep development of environmental protection industry, the construction mortar does not allow field stirring at a construction site, and pre-mixed mortar (dry and wet) is required to be used. At present, in the field of stirring of premixed dry-mixed mortar, the used stirrer has various types, and a dry powder pushing shaft and a water adding stirring shaft are in sectional butt joint with a straight cylinder for continuous discharging; or the material pushing shaft and the stirring shaft are directly connected by one shaft for continuous discharging; or the material storage tank is connected with a traditional roller traditional stirrer or a box type cross shaft stirrer; the vibrating machine is arranged outside the storage tank, and the connecting elbow between the feeding pipe and the segregation pipe and the exhaust device are arranged inside the storage tank. However, these storage tanks and the mixer devices have several disadvantages of the dry-mixed mortar discharging and the mixer stirring, or both of them are considered. The main problems that exist are: (1) unsmooth blanking and unstable material quantity; (2) the hydration time of the stirred mortar is not enough, and the workability is not good; (3) inconvenient cleaning; (4) And a random water tank is not needed, and the water pool is built on a construction site by consuming manpower and material resources.
The existing dry-mixed mortar storage tank and mixer technology has the defects that the mortar discharged from the flowing storage tank is unsmooth, so that the mixing process of the mixer is uneven, and the mortar mixed by the mortar mixer is uneven in dryness and wetness. The existing circulating stirrer has the defects that the stirring cylinder is thin and short, mortar is uniformly stirred in the stirring process, but the mortar is short in stirring time and insufficient in hydration time, so that the water absorption time of the sand is insufficient, and the mortar cannot reach the use standard. The existing mixers used in the market are difficult to clean, and have the defects of poor mixing function, abnormal operation and serious mechanical damage due to incomplete cleaning. The existing dry-mixed mortar mixer has to be additionally provided with a water tank or a masonry water tank on a construction site, so that the occupied area is large, time and labor are consumed, materials are wasted, a large amount of direct cost is needed, and the existing dry-mixed mortar mixer is difficult to adapt to the requirements of the development of the existing building market.
Therefore, how to solve the above technical problems is the direction of the skilled person.
Disclosure of Invention
The invention aims to provide a novel environment-friendly energy-saving stirring and slurrying device for a dry-mixed mortar storage tank, which can completely solve the defects of the prior art.
The purpose of the invention is realized by the following technical scheme:
a novel environment-friendly energy-saving stirring and slurrying device for a dry-mixed mortar storage tank comprises a storage tank, a feeding pipe and 180 parts 0 The device comprises a feeding elbow, a segregation pipe, an exhaust bin, a cleaning hole, an exhaust pipe, a vibrating machine, a worm gear valve, a feeding machine, a stirring machine, a driving device, a water storage tank and a support;
the material storage tank, the feeding machine, the stirring machine and the water storage tank are sequentially arranged from top to bottom, the support is used for fixedly supporting the material storage tank, the stirring machine, the driving device and the water storage tank, one end of the feeding machine is provided with a feeding hole, the other end of the feeding machine is provided with a discharging hole, a spiral conveying shaft is arranged in the feeding machine, the spiral conveying shaft is connected with a speed-regulating speed reducer, the speed-regulating speed reducer is connected with a feeding motor, the bottom end of the material storage tank is connected with the feeding hole of the feeding machine and is correspondingly provided with a worm and gear valve, the discharging hole of the feeding machine is connected with the feeding hole of the stirring machine, the feeding hole of the stirring machine is positioned at one end of the stirring machine, the other end of the stirring machine is provided with a mortar discharging hole, a water injection hole is arranged beside the feeding hole of the stirring machine, the stirring device is characterized in that a stirring shaft is arranged in the stirrer, stirring blades are arranged on the stirring shaft, a stirrer transmission seat is arranged at one end, close to the feed inlet, of the stirrer, the stirrer transmission seat is connected with the stirring shaft, the driving device comprises a stirring motor, a primary transmission device and a secondary transmission device, the stirring motor is connected with the primary transmission device, the primary transmission device is connected with the secondary transmission device, the secondary transmission device is connected with the stirrer transmission seat, a water inlet is formed in the upper end of the water storage tank, the water storage tank is provided with a water feeding pump, the water feeding pump is arranged on a support, the water inlet of the water feeding pump is connected with the water storage tank through a water inlet pipe, the water outlet of the water feeding pump is connected to a water filling port through a water outlet pipe, and a water quantity regulating valve is arranged on the water outlet pipe;
the storage tank comprises a tank body, an upper cone and a lower cone which are sequentially connected from top to bottom, the top of the tank body is provided with a seal head, the inlet pipe penetrates into the tank body from the upper cone upwards, and the top end of the inlet pipe penetrates through 180 degrees 0 The feed elbow is connected with the segregation pipe which is arranged in the tank body by 180 percent 0 The feeding elbow is arranged on the outer side of the top of the end socket, the exhaust bin is mounted on the outer side of the top of the end socket, the top of the exhaust bin is provided with a cleaning hole, the exhaust bin is communicated with the tank body, the exhaust pipe is connected with the exhaust bin, the exhaust pipe downwards penetrates through the tank body and the upper cone to be connected with the external collection container, and the vibrating machine is mounted in the lower cone.
Furthermore, a pressure-resistant plate is arranged in the lower cone body, the pressure-resistant plate is a cone body, and a vibrating machine is arranged in the pressure-resistant plate.
Further, the 180 0 A wear-resistant cap is arranged outside the feeding elbow, and the wear-resistant cap is 180 DEG 0 The feeding elbow is detachably connected with the feeding pipe and the segregation pipe.
Further, be equipped with vertical baffle in the exhaust storehouse, vertical baffle bottom is connected with the exhaust storehouse, and is gapped between top and the interior top surface of exhaust storehouse, and vertical baffle will exhaust the storehouse internal partitioning for left cavity and right cavity, left cavity and jar body intercommunication, and the blast pipe is connected to right cavity, the exhaust storehouse is detachable with the head and is connected, sets up the movable sealing lid on the hole of clearing away.
Furthermore, the inner diameter of the stirrer is 300-500 mm, and the length of the stirrer is 1500-2800 mm.
Further, the water storage tank is fixedly installed below the stirrer, an overflow gap is formed in the upper end of the water storage tank and located above the water inlet, a water inlet high-level controller is installed at the position of the water inlet, and a drain valve is arranged at the bottom of the water storage tank.
Further, the storage water tank side is equipped with waste water and returns the mouth, is equipped with the filter tank in waste water return mouth department, and row's silt mouth is established to the filter tank bottom, arranges silt mouth department and is equipped with the valve, be connected with detachable waste water activity between filter tank and the mortar export and return the groove.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention has convenient transportation, novel structure and simple installation, adopts the structural form that the storage tank, the feeder and the stirrer are connected up and down, avoids the problem of short stirring distance of the traditional stirrer, prolongs and thickens the stirring barrel, designs the inner diameter of the stirring barrel to be 300-500 mm, preferably 360mm, the length of the stirring barrel to be 1500-2800 mm, preferably 1700mm, can increase the stirring discharge amount by 6t-12t/h, changes the problem of unsmooth blanking, ensures that the stirring time of mortar in the stirring barrel is long enough, the water absorption time is long enough, the stirring workability is good, effectively meets the use standard, simultaneously, the spiral feeder is provided with a speed regulation reducer, realizes adjustable spiral uniform blanking, ensures that the blanking speed and the material amount can be adjusted and fixed, and the stirred mortar effectively meets the use standard.
2. The driving device adopts chain wheel and chain transmission, the traditional speed reducer transmission and chain wheel and chain variable speed transmission, so that the cost is reduced, the transmission is more stable, the shock resistance is realized, the fault reason is visual, the maintenance is convenient, and the maintenance can be realized without professional technicians.
3. The self-contained water storage tank solves the problem that a water supply pool needs to be built every construction site because a random water tank is not arranged in a traditional stirrer, reduces the cost, is convenient to use, shortens the preparation time before use, ensures continuous and stable water supply because the water storage tank is provided with a water supply pump, a water supply electronic regulating valve and the like, solves the problems of difficult regulation and unstable water supply of the traditional water supply, and is suitable for construction sites of various scales.
4. The invention is provided with the filter tank and the waste water movable returning tank, effectively recycles the waste water generated by cleaning the stirrer, injects water into the stirrer through the water feed pump, carries out automatic cycle cleaning, recycles the waste water to the filter tank through the waste water movable returning tank, filters and deposits the water, and then flows into the water storage tank for recycling, thereby eliminating secondary pollution, being beneficial to environmental protection and saving resources.
5. The storage tank is internally provided with the vibrating machine, so that smooth blanking is ensured; 180 0 The feeding elbow is arranged on the top of the material storage tank, is convenient to replace and simultaneously has 180 degrees 0 The feeding elbow is provided with a wear-resistant cap, 180 pairs 0 The feeding elbow plays a good role in protection, and the service life of the feeding elbow is prolonged; the storage tank top is provided with the exhaust bin, conveniently exhausts, is convenient for simultaneously clearance and maintenance.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a cross-sectional view of an exhaust plenum.
Detailed Description
The invention will be further described with reference to specific embodiments and the accompanying drawings.
Example one
As shown in figure 1, the novel environment-friendly energy-saving dry-mixed mortar stirring and slurrying device comprises a storage tank 1, a feeding pipe 54, and a stirring device 180 0 The device comprises a feeding elbow 52, a segregation pipe 55, an exhaust bin 53, a cleaning hole 64, an exhaust pipe 56, a vibrator 57, a worm gear valve 9, a feeder 2, a stirrer 3, a driving device 4, a water storage tank 5 and a support 6;
the water supply system is characterized in that the storage tank 1, the feeder 2, the stirrer 3 and the water storage tank 5 are sequentially arranged from top to bottom, the support 6 fixedly supports the storage tank 1, the stirrer 3, the driving device 4 and the water storage tank 5, one end of the feeder 2 is provided with a feed inlet 7, the other end of the feeder 2 is provided with a discharge outlet 8, a spiral conveying shaft is arranged in the feeder 2, the spiral conveying shaft is connected with a speed regulation speed reducer 11, the speed regulation speed reducer 11 is connected with a feed motor 12, the bottom end of the storage tank 1 is connected with the feed inlet of the feeder 2 and is correspondingly provided with a worm gear valve 9, the discharge outlet 8 of the feeder 2 is connected with the feed inlet 10 of the stirrer 3, the feed inlet 10 of the stirrer 3 is positioned at one end of the stirrer 3, the other end of the stirrer 3 is provided with a mortar discharge outlet 16, a water filling port 21 is arranged beside the feed inlet 10 of the stirrer 3, a stirring shaft is arranged in the stirrer 3, a stirring blade is arranged on the stirrer, a stirrer water supply seat 17 of the stirrer is arranged at one end of the feed inlet 10, the stirrer is connected with a stirring shaft, the driving device 17, the driving device 4 comprises a stirring motor 13, a first-stage transmission device 14 and a second-stage transmission device 15, the water supply seat 20, the water pump 20, the support 15 is connected with a water inlet 20, the water inlet of the water pump 20, the water inlet of the water storage tank 5, the water pump 20 is arranged on the water inlet of the water storage tank 5, the water inlet 20, the water inlet of the water storage tank 5, the water pump 20, the water inlet 20 is arranged on the support 22, and is connected with a water outlet 20, the water inlet of the water pump 22, the water inlet of the water pump 20, the water inlet of the water storage tank 22, the water storage tank 5, the water outlet 20;
the storage tank 1 comprises a tank body 70, an upper cone 50 and a lower cone 51 which are sequentially connected from top to bottom, a seal head 65 is arranged at the top of the tank body 70, the feed pipe 54 upwards penetrates into the tank body 70 from the upper cone 50, and the top end of the feed pipe 54 passes through a gap 180 0 The feed elbow 52 is connected to the separation tube 55 and the separation tube 55 is placed in the tank 70, 180 0 The feeding elbow 52 is arranged on the outer side of the top of the seal head 65, the exhaust bin 53 is arranged on the outer side of the top of the seal head 65, the top of the exhaust bin 53 is provided with a cleaning hole 64, the exhaust bin 53 is communicated with the tank body 70, the exhaust pipe 56 is connected with the exhaust bin 53, the exhaust pipe 56 downwards penetrates through the tank body 70 and the upper cone 50 to be connected with an external collection container, and the vibrator 57 is arranged in the lower cone 51.
In the use, with material input storage tank 1, open worm gear valve 9, the material enters into batcher 2 through feed inlet 7 of batcher 2 in, through the auger delivery axle in batcher 2, carries to the discharge gate 8 of batcher 2, and the rotational speed of batcher 2 is adjusted through speed governing speed reducer 11 to guarantee batcher 2 can be as required at the uniform velocity unloading. The materials enter the stirrer 3 along the discharge hole 8 of the feeder 2 and the feed inlet 10 of the stirrer 3, meanwhile, water required for stirring of the stirrer 3 is injected into the stirrer 3 from the water storage tank 5 through the water feed pump 20, the required water amount can be adjusted through the adjusting valve 23 on the water outlet pipe 22, the stirrer continuously rotates to uniformly mix the materials and the water to form mortar, the mortar rotates from one end of the stirrer 3 to the mortar outlet 16 at the other end, the hydration time is long, the workability completely reaches the standard, and the mortar flows out from the mortar outlet 16 for construction.
Example two
As shown in figures 1 to 3, the novel environment-friendly energy-saving dry-mixed mortar stirring and slurrying device comprises a storage tank 1, a feeding pipe 54, and a stirring device 180 0 The device comprises a feeding elbow 52, a segregation pipe 55, an exhaust bin 53, a cleaning hole 64, an exhaust pipe 56, a vibrator 57, a worm gear valve 9, a feeder 2, a stirrer 3, a driving device 4, a water storage tank 5 and a support 6;
the water supply system is characterized in that the storage tank 1, the feeder 2, the stirrer 3 and the water storage tank 5 are sequentially arranged from top to bottom, the support 6 fixedly supports the storage tank 1, the stirrer 3, the driving device 4 and the water storage tank 5, one end of the feeder 2 is provided with a feed inlet 7, the other end of the feeder 2 is provided with a discharge outlet 8, a spiral conveying shaft is arranged in the feeder 2, the spiral conveying shaft is connected with a speed regulation speed reducer 11, the speed regulation speed reducer 11 is connected with a feed motor 12, the bottom end of the storage tank 1 is connected with the feed inlet of the feeder 2 and is correspondingly provided with a worm gear valve 9, the discharge outlet 8 of the feeder 2 is connected with the feed inlet 10 of the stirrer 3, the feed inlet 10 of the stirrer 3 is positioned at one end of the stirrer 3, the other end of the stirrer 3 is provided with a mortar discharge outlet 16, a water filling port 21 is arranged beside the feed inlet 10 of the stirrer 3, a stirring shaft is arranged in the stirrer 3, a stirring blade is arranged on the stirrer, a stirrer water supply seat 17 of the stirrer is arranged at one end of the feed inlet 10, the stirrer is connected with a stirring shaft, the driving device 17, the driving device 4 comprises a stirring motor 13, a first-stage transmission device 14 and a second-stage transmission device 15, the water supply seat 20, the water pump 20, the support 15 is connected with a water inlet 20, the water inlet of the water pump 20, the water inlet of the water storage tank 5, the water pump 20 is arranged on the water inlet of the water storage tank 5, the water inlet 20, the water inlet of the water storage tank 5, the water pump 20, the water inlet 20 is arranged on the support 22, and is connected with a water outlet 20, the water inlet of the water pump 22, the water inlet of the water pump 20, the water inlet of the water storage tank 22, the water storage tank 5, the water outlet 20;
the storage tank 1 comprises a tank body 70, an upper cone 50 and a lower cone 51 which are sequentially connected from top to bottom, a sealing head 65 is arranged at the top of the tank body 70, a feeding pipe 54 upwards penetrates into the tank body 70 from the upper cone 50, and the top end of the feeding pipe 54 passes through a gap of 180 DEG C 0 The feed elbow 52 is connected to the separation tube 55 and the separation tube 55 is placed in the tank 70, 180 0 The feeding elbow 52 is arranged on the outer side of the top of the sealing head 65, the exhaust bin 53 is arranged on the outer side of the top of the sealing head 65, the top of the exhaust bin 53 is provided with a cleaning hole 64, the exhaust bin 53 is communicated with the tank body 70, the exhaust pipe 56 is connected with the exhaust bin 53, the exhaust pipe 56 downwards penetrates through the tank body 70 and the upper cone 50 to be connected with an external collection container, and the vibrating machine 57 is arranged in the lower cone 51.
In the use, with material input storage tank 1, open worm gear valve 9, the material enters into batcher 2 through feed inlet 7 of batcher 2 in, through the auger delivery axle in batcher 2, carries to the discharge gate 8 of batcher 2, and the rotational speed of batcher 2 is adjusted through speed governing speed reducer 11 to guarantee batcher 2 can be as required at the uniform velocity unloading. The materials enter the stirrer 3 through a discharge port 8 of the feeder 2 and a feed port 10 of the stirrer 3, simultaneously, water required for stirring of the stirrer 3 is injected into the stirrer 3 from a water storage tank 5 through a water feed pump 20, the required water amount can be adjusted through an adjusting valve 23 on a water outlet pipe 22, the stirrer rotates continuously to uniformly mix the materials and the water to form mortar, the mortar rotates from one end of the stirrer 3 to a mortar outlet 16 at the other end, the hydration time is long, the workability completely reaches the standard, and the mortar flows out from the mortar outlet 16 for construction.
The lower cone 51 is internally provided with a pressure resistant plate 59, the pressure resistant plate 59 is a cone, the pressure resistant plate 59 is connected with the inner wall of the lower cone 51 through a pressure resistant plate bracket 61, and the vibrator 57 is arranged in the pressure resistant plate 59. If mortar arches (mortar is hardened due to some reason), no material exists under the compression-resistant plate 59, the vibrator 57 can automatically vibrate to loosen the arched mortar, so that the mortar slides down along the gap between the edge of the compression-resistant plate 59 and the inner side of the lower cone 51, and when the compression-resistant plate 59 is full of the mortar, the vibrator 57 automatically stops vibrating.
The 180 0 The feeding elbow 52 is externally provided with a wear-resistant cap 63, and the wear-resistant cap 180 0 The feed elbow 52 is detachably connected to both the feed pipe 54 and the eduction tube 55. 180 0 The feeding elbow 52 protrudes out of the end socket 65, so that the installation and the replacement are convenient. The material passes through the feed pipes 54 and 180 0 The feeding elbow 52 enters the segregation pipe 55 and impacts the pressure resisting plate 59 through the segregation pipe 55, the pressure resisting plate 59 effectively slows down the pressure of the material on the discharge hole of the lower cone 51, the material slides into the cone bottom along the outer edge of the pressure resisting plate 59, and the material is relatively loose and is not easy to arch.
Be equipped with vertical baffle 71 in the exhaust storehouse 53, vertical baffle 71 is connected with exhaust storehouse 53 in the bottom, and is gapped between top and the interior top surface of exhaust storehouse 53, and vertical baffle 71 is left cavity and right cavity room with separating into in the exhaust storehouse 53, and left cavity room and jar body 70 intercommunication, exhaust pipe 56 is connected to right cavity room, exhaust storehouse 53 is detachable the connection with head 65, sets up the movable sealing lid on the hole 64 of clearing away. The gas in the tank body 1 enters the right chamber through the left chamber of the exhaust bin 53 and is exhausted into the collection container through the exhaust pipe 56. The dust accumulated in the exhaust bin 53 is swept through the sweep hole 64.
EXAMPLE III
As shown in figures 1 to 3, the novel environment-friendly energy-saving dry-mixed mortar storage tank stirring and slurrying device comprises a storage tank 1, a feeding pipe 54, and a stirring device 180 0 The device comprises a feeding elbow 52, a segregation pipe 55, an exhaust bin 53, a cleaning hole 64, an exhaust pipe 56, a vibrator 57, a worm gear valve 9, a feeder 2, a stirrer 3, a driving device 4, a water storage tank 5 and a support 6;
the material storage tank 1, the feeder 2, the stirrer 3 and the water storage tank 5 are sequentially arranged from top to bottom, the support 6 fixedly supports the material storage tank 1, the stirrer 3, the driving device 4 and the water storage tank 5, one end of the feeder 2 is provided with a feed inlet 7, the other end of the feeder 2 is provided with a discharge outlet 8, a spiral conveying shaft is arranged in the feeder 2, the spiral conveying shaft is connected with a speed regulation reducer 11, the speed regulation reducer 11 is connected with a feed motor 12, the bottom end of the material storage tank 1 is connected with the feed inlet of the feeder 2 and is correspondingly provided with a worm gear valve 9, the discharge outlet 8 of the feeder 2 is connected with the feed inlet 10 of the stirrer 3, the feed inlet 10 of the stirrer 3 is positioned at one end of the stirrer 3, the other end of the stirrer 3 is provided with a mortar discharge outlet 16, a water filling port 21 is arranged beside the feed inlet 10 of the stirrer 3, a stirring shaft is arranged in the stirrer 3, stirring blades are arranged on the stirring shaft, a stirrer transmission seat 17 is arranged at one end, close to the feed inlet 10, of the stirrer 3, the stirrer transmission seat 17 is connected with the stirring shaft, the driving device 4 comprises a stirring motor 13, a primary transmission device 14 and a secondary transmission device 15, the stirring motor 13 is connected with the primary transmission device 14, the primary transmission device 14 is connected with the secondary transmission device 15, the secondary transmission device 15 is connected with the stirrer transmission seat 17, a water inlet 18 is formed in the upper end of the water storage tank 5, a water supply pump 20 is configured in the water storage tank, the water supply pump 20 is installed on the support 6, the water inlet of the water supply pump 20 is connected with the water storage tank 5 through a water inlet pipe, the water outlet of the water supply pump 20 is connected to a water filling port 21 through a water outlet pipe 22, and a water quantity regulating valve 23 is installed on the water outlet pipe 22;
the storage tank 1 comprises a tank body 70, an upper cone 50 and a lower cone 51 which are sequentially connected from top to bottom, a seal head 65 is arranged at the top of the tank body 70, the feed pipe 54 upwards penetrates into the tank body 70 from the upper cone 50, and the top end of the feed pipe 54 passes through a gap 180 0 The feed elbow 52 is connected to the eduction tube 55 and the eduction tube 55 is placed in the tank 70, 180 0 The feeding elbow 52 is arranged on the outer side of the top of the seal head 65, the exhaust bin 53 is arranged on the outer side of the top of the seal head 65, the top of the exhaust bin 53 is provided with a cleaning hole 64, the exhaust bin 53 is communicated with the tank body 70, the exhaust pipe 56 is connected with the exhaust bin 53, the exhaust pipe 56 downwards penetrates through the tank body 70 and the upper cone 50 to be connected with an external collection container, and the vibrator 57 is arranged in the lower cone 51.
In the use, with material input storage tank 1, open worm gear valve 9, the material enters into batcher 2 through the feed inlet 7 of batcher 2 in, through the auger delivery axle in batcher 2, carries to the discharge gate 8 of batcher 2, and the rotational speed of batcher 2 is adjusted through speed governing speed reducer 11 to guarantee batcher 2 can be as required at the uniform velocity unloading. The material enters the mixer 3 along the discharge port 8 of the feeder 2 and the feed port 10 of the mixer 3, meanwhile, the water required for mixing of the mixer 3 is injected into the mixer 3 from the water storage tank 5 through the water feed pump 20, the required water amount can be adjusted through the adjusting valve 23 on the water outlet pipe 22, the mixer continuously rotates to uniformly mix the material and the water to form mortar, the mortar rotates from one end of the mixer 3 to the mortar outlet 16 at the other end, the dryness and the wetness are uniform, the hydration time is long, the workability completely reaches the standard, and the mortar flows out from the mortar outlet 16 for construction.
The lower cone 51 is internally provided with a pressure resistant plate 59, the pressure resistant plate 59 is a cone, the pressure resistant plate 59 is connected with the inner wall of the lower cone 51 through a pressure resistant plate bracket 61, and the vibrator 57 is arranged in the pressure resistant plate 59. If the mortar arches and no material exists under the compression-resistant plate 59, the vibrating machine 57 can automatically vibrate to loosen the arched mortar, so that the mortar slides down along the space between the edge of the compression-resistant plate 59 and the inner side of the lower cone 51, and when the compression-resistant plate 59 is full of the mortar, the vibrating machine 57 automatically stops vibrating.
The 180 0 The feeding elbow 52 is externally provided with a wear-resistant cap 63, and the wear-resistant cap 180 0 The feed elbow 52 is detachably connected to the feed pipe 54 and the separation pipe 55. 180 0 The feeding elbow 52 protrudes out of the end socket 65, so that the installation and the replacement are convenient. The material impacts 180 through the feed tube 54 0 The feeding elbow 52 enters the segregation pipe 55 and impacts the pressure resisting plate 59 through the segregation pipe 55, the pressure resisting plate 59 effectively slows down the pressure of the material on the discharge hole of the lower cone 51, the material slides into the cone bottom along the outer edge of the pressure resisting plate 59, and the material is relatively loose and is not easy to arch.
Be equipped with vertical baffle 71 in the exhaust storehouse 53, vertical baffle 71 is connected with exhaust storehouse 53 in the bottom, and is gapped between top and the interior top surface of exhaust storehouse 53, and vertical baffle 71 is left cavity and right cavity room with separating into in the exhaust storehouse 53, and left cavity room and jar body 70 intercommunication, exhaust pipe 56 is connected to right cavity room, exhaust storehouse 53 is detachable the connection with head 65, sets up the movable sealing lid on the hole 64 of clearing away. The gas in the tank body 1 enters the right chamber through the left chamber of the exhaust bin 53 and is exhausted into the collection container through the exhaust pipe 56. The dust accumulated in the exhaust bin 53 is swept through the sweep hole 64.
The inner diameter of the stirrer 3 is 300-500 mm, preferably 360mm, and the length is 1500mm-2800mm, preferably 1700mm, compared with the traditional stirrer, the length of the stirrer 3 is lengthened to achieve the workability of the mortar, so that the output quantity (6 t-12 t/h) of the mortar can be improved.
The water storage tank 5 is fixedly arranged below the stirring machine 3, the upper end of the water storage tank 5 is provided with an overflow port 19, the overflow port 19 is positioned above the water inlet 18, the water inlet high-level controller 30 is arranged at the water inlet 18, the water quantity regulating valve 23 on the water outlet pipe 22 is a water supply electronic regulating valve, and the bottom of the water storage tank 5 is provided with a drain valve.
The side of the water storage tank 5 is provided with a waste water return opening 25, a filter tank 24 is arranged at the waste water return opening 25, a sludge discharge opening 26 is arranged at the bottom of the filter tank 24, a valve is arranged at the sludge discharge opening 26, and a detachable waste water movable return groove 27 is connected between the filter tank 24 and the mortar outlet 16.
The water in the water tank 5 is injected into the mixer 3 by the feed pump 20 for mixing. After the stirring is finished, the water pump 3 is filled with water to clean the stirrer 3, and the cleaned wastewater flows back to the water storage tank 5 through the wastewater movable returning tank 27 so as to be reused.
The invention has the beneficial effects that:
1. the transportation is convenient, novel structure, the installation is simple, adopt storage tank 1, the structural style of batcher 2 and 3 upper and lower connections of mixer, the problem that traditional mixer stirring distance is short has been avoided, the extension adds thick agitator, the design of agitator internal diameter is 300mm-500mm, 360mm is preferred, length is 1500mm-2800mm, 1700mm is preferred, multiplicable stirring discharge 6t-12t/h, the not smooth problem of unloading has been changed, the time of mortar stirring in the agitator is enough long, the time of absorbing water is enough long, stirring workability is good, avoid the secondary stirring, screw feeder is furnished with speed governing speed reducer 11 simultaneously, realize adjustable spiral unloading at the uniform velocity, cause the unloading speed, the material volume size is adjustable to fix, the mortar of stirring out effectively satisfies the service standard.
2. The driving device 4 adopts chain wheel and chain transmission, the traditional speed reducer transmission adopts chain wheel and chain variable speed transmission, the cost is reduced, the transmission is more stable, the shock resistance is realized, the fault reason is visual, the maintenance is convenient, and the maintenance can be carried out without professional technicians.
3. From taking storage water tank 5, it does not have random water tank to have solved traditional mixer, and the problem of supplying water the pond all need be built to each building site, and from taking storage water tank 5 the cost is reduced, convenient to use shortens the preparation time before the use, and storage water tank 5 is equipped with water-feeding pump 20 and water supply electronic control valve etc. and the guarantee supplies water steadily in succession, has solved traditional water supply and has adjusted the difficulty, supplies water unstable problem, adapts to various scale building sites and uses.
4. The filter tank 24 and the waste water movable returning tank 27 are arranged, waste water generated by cleaning the stirrer 3 is effectively recycled, water is injected into the stirrer 3 through the water feeding pump 20 to be automatically and circularly cleaned, and the waste water is recycled to the filter tank 24 through the waste water movable returning tank 27 to be filtered and precipitated and then flows into the water storage tank 5 to be reused, so that secondary pollution is eliminated, environmental protection is facilitated, and resources are saved.
5. A vibrator 57 is arranged in the material storage tank 1 to ensure smooth blanking; 180 0 The feeding elbow 52 is arranged on the top of the storage tank 1, is convenient to replace and simultaneously has 180 degrees 0 The feeding elbow 52 is provided with a wear-resistant cap 63, 180 0 The feeding elbow 52 has good protection effect and prolongs the service life; the storage tank 1 top is provided with the exhaust bin 53, conveniently exhausts, is convenient for simultaneously clearance and maintenance.
The above description is intended to be illustrative of the preferred embodiment of the present invention and should not be taken as limiting the invention, but rather, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

Claims (5)

1. The utility model provides an environmental protection and energy saving dry-mixed mortar storage tank stirring slurrying device which characterized in that: comprises a storage tank (1), a feeding pipe (54), a 1800 feeding elbow (52), a segregation pipe (55), an exhaust bin (53), a cleaning hole (64), an exhaust pipe (56), a vibrating machine (57), a worm gear valve (9), a feeder (2), a stirrer (3), a driving device (4), a water storage tank (5) and a support (6);
the material storage tank (1), the feeding machine (2), the stirring machine (3) and the water storage tank (5) are sequentially arranged from top to bottom, the support (6) fixedly supports the material storage tank (1), the stirring machine (3), the driving device (4) and the water storage tank (5), one end of the feeding machine (2) is provided with a feeding port (7) for feeding, the other end of the feeding machine is provided with a discharging port (8), the inside of the feeding machine (2) is provided with a spiral conveying shaft, the spiral conveying shaft is connected with a speed regulating speed reducer (11), the speed regulating speed reducer (11) is connected with a feeding motor (12), the bottom end of the material storage tank (1) is connected with the feeding port of the feeding machine (2) and is correspondingly provided with a worm gear valve (9), the discharging port (8) of the feeding machine (2) is connected with the feeding port (10) of the stirring machine (3), the feeding port (10) of the stirring machine (3) is positioned at one end of the stirring machine (3), the other end of the stirring machine (3) is provided with a mortar discharging port (16), the stirring shaft (10) is provided with a stirring shaft (17), the stirring shaft (17) and a stirring shaft (17) is arranged beside the stirring shaft (3), the water supply device is characterized in that the driving device (4) comprises a stirring motor (13), a primary transmission device (14) and a secondary transmission device (15), the stirring motor (13) is connected with the primary transmission device (14), the primary transmission device (14) is connected with the secondary transmission device (15), the secondary transmission device (15) is connected with a stirring machine transmission seat (17), a water inlet (18) is formed in the upper end of the water storage tank (5), the water storage tank is provided with a water supply pump (20), the water supply pump (20) is installed on the support (6), the water inlet of the water supply pump (20) is connected with the water storage tank (5) through a water inlet pipe, the water outlet of the water supply pump (20) is connected to a water filling port (21) through a water outlet pipe (22), and a water quantity regulating valve (23) is installed on the water outlet pipe (22);
the storage tank (1) comprises a tank body (70), an upper cone body (50) and a lower cone body (51) which are sequentially connected from top to bottom, a seal head (65) is arranged at the top of the tank body (70), a feeding pipe (54) upwards penetrates into the tank body (70) from the upper cone body (50), the top end of the feeding pipe (54) is connected with a segregation pipe (55) through a 1800 feeding elbow (52), the segregation pipe (55) is arranged in the tank body (70), the 1800 feeding elbow (52) is arranged on the outer side of the top of the seal head (65), an exhaust bin (53) is arranged on the outer side of the top of the seal head (65), a cleaning hole (64) is arranged at the top of the exhaust bin (53), the exhaust bin (53) is communicated with the tank body (70), the exhaust pipe (56) is connected with the exhaust bin (53), and the exhaust pipe (56) downwards penetrates through the tank body (70) and the upper cone body (50) to be connected with an external collection container; a pressure resistant plate (59) is arranged in the lower cone (51), the pressure resistant plate (59) is a cone, and a vibrating machine (57) is arranged in the pressure resistant plate (59);
be equipped with vertical baffle (71) in exhaust storehouse (53), vertical baffle (71) bottom is connected with exhaust storehouse (53), and is gapped between top and the interior top surface of exhaust storehouse (53), and vertical baffle (71) divide into left cavity and right cavity in with exhaust storehouse (53), and left cavity and jar body (70) intercommunication, exhaust pipe (56) are connected to right cavity, exhaust storehouse (53) are detachable to be connected with head (65), set up the movable sealing lid on cleaning hole (64).
2. The stirring and slurrying device of the environment-friendly energy-saving dry-mixed mortar storage tank as claimed in claim 1, wherein: wear-resisting cap (63) is installed outward to 1800 feeding elbow (52), 1800 feeding elbow (52) are detachable the connection with inlet pipe (54) and segregation pipe (55).
3. The stirring and slurrying device of the environment-friendly energy-saving dry-mixed mortar storage tank as claimed in claim 1, wherein: the inner diameter of the stirrer (3) is 300-500 mm, and the length is 1500-2800 mm.
4. The stirring and pulping device of the environment-friendly energy-saving dry-mixed mortar storage tank according to claim 1, characterized in that: the water storage tank (5) is fixedly installed below the stirrer (3), an overflow gap (19) is formed in the upper end of the water storage tank (5), the overflow gap (19) is located above the water inlet (18), a water inlet high-level controller (30) is installed at the position of the water inlet (18), and a blow-down valve is arranged at the bottom of the water storage tank (5).
5. The stirring and slurrying device of the environment-friendly energy-saving dry-mixed mortar storage tank as claimed in claim 1, wherein: storage water tank (5) side is equipped with waste water and returns mouth (25), is equipped with filter tank (24) in waste water return mouth (25) department, and row's silt mouth (26) are established to filter tank (24) bottom, and row's silt mouth (26) department is equipped with the valve, be connected with detachable waste water activity and return groove (27) between filter tank (24) and mortar export (16).
CN201710781248.XA 2017-09-01 2017-09-01 Novel stirring and pulping device for environment-friendly energy-saving dry-mixed mortar storage tank Active CN107351260B (en)

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CN108582472A (en) * 2018-03-26 2018-09-28 于法周 A kind of dry powder premixing mortar mixing arrangement
CN110385790B (en) * 2019-07-02 2021-04-23 南通友善金属容器有限公司 Mortar storage tank capable of automatically proportioning and stirring and automatic proportioning method thereof
CN110238969A (en) * 2019-07-09 2019-09-17 四川坤辰建筑机械有限公司 Suspension type dry mixed mortar stirring system with automatic cleaning function

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DE2903373C2 (en) * 1979-01-30 1983-01-20 Mathis System-Technik Gmbh, 7801 Merdingen Fastening device between a loading container or the like. and a mixing device
CN202670505U (en) * 2012-06-20 2013-01-16 广州石井力展新型建筑材料有限公司 Anti-segregation device
CN204433468U (en) * 2015-02-12 2015-07-01 四川震强绿舍建材有限公司 A kind of fly ash is that the multi-functional anti-segregation dry-mixed mortar of raw material moves silo
CN106150100A (en) * 2015-04-23 2016-11-23 北京金隅砂浆有限公司 A kind of mechanized construction method of ground cushion light mortar
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CN207290539U (en) * 2017-09-01 2018-05-01 成都寰辰干粉沙浆科技有限公司 A kind of environment-friendly energy-saving dry-mixing mortar storage tank stirring pulping device

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