CN106150100A - A kind of mechanized construction method of ground cushion light mortar - Google Patents
A kind of mechanized construction method of ground cushion light mortar Download PDFInfo
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- CN106150100A CN106150100A CN201510195465.1A CN201510195465A CN106150100A CN 106150100 A CN106150100 A CN 106150100A CN 201510195465 A CN201510195465 A CN 201510195465A CN 106150100 A CN106150100 A CN 106150100A
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- mortar
- mixer
- silo
- control cabinet
- water tank
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Abstract
The invention provides a kind of mechanized construction method of ground cushion light mortar.Its method uses the equipment that mortar moving silo (1), conveying worm (2), mortar mixer (3), water tank (4), wet mortar delivery pump (5) and PLC control cabinet (6) form；It is respectively mounted a weight sensor (1-1) on four supporting legs of mortar moving silo (1), on any supporting leg top of silo near the position of cylinder, a control cabinet (1-2) is installed；The operating of PLC control cabinet (6) control complete equipment, use the mechanized construction method construction of ground cushion light mortar, it is possible not only to solve the coarse problem of metering, making metering automation, precisely, whipping process is airtight in metering, avoid environmental pollution, in addition efficient pumping integration, can significantly provide efficiency of construction, shorten construction period.
Description
Technical field
The present invention relates to building mortar mechanized construction technical field, specifically, relate to a kind of ground
The mechanized construction method of face bed course light mortar.
Background technology
Ground cushion light mortar is made up of the mortar powder mixing, light-weight aggregate.Typically with double
The form of component uses, and i.e. produces mortar powder in professional manufacturer respectively and gently collects
Material, after being transported to job site respectively, uses after place to use adds water mix to scale.
Present stage, the material that flooring bed course is used is mainly haydite concrete.Its production process needs
Use the lightweight aggregates such as clay haydites, haydites of book structure in a large number.Owing to clay haydite and haydites of book structure were producing
Expending mass energy in journey and the reason such as polluting, the city such as Beijing has begun to prohibit the use of clay to make pottery
Grain and haydites of book structure.Therefore, new light-weight aggregate is used to prepare ground cushion light mortar to substitute haydite
The tradition light-weight aggregate course such as concrete is significant.
At present, the construction method of ground cushion light mortar is mainly with based on artificial, and site construction is existing
, using the method manually adding water, stirring, transport, i.e. artificial bag of pressing mortar powder measures, and paves
On the ground, adding water and manually using spade mix, mixing water is without metering, and leans on workman's experience.Powder
By bag, light-weight aggregate is added after being stirred, continue artificial mix, finally the mortar product stirring is inclined
In handcart, transport is to the scope of operation.Artificial construction presses bag metering, easily causes error in dipping, makes
Obtain unstable product quality.Efficiency of construction is relatively low, and stir, the environment for opening wide when transporting, airborne dust
Greatly, drop many.
Existing mechanized construction method, simply replaces the stirring of artificial spade when stirring with mixer,
Metering, transport all have no difference with manual method, equally exist error in dipping, the problem polluting environment.
Content of the invention
It is an object of the invention to provide a kind of mechanized construction method of ground cushion light mortar.Realize
The mechanized construction method of ground cushion light mortar is: first select the equipment of use to form: mortar
Mobile silo (1), conveying worm (2), mortar mixer (3), water tank (4), wet mortar conveying
Pump (5) and PLC control cabinet (6) composition (see Fig. 4)；Mortar moving silo (1) is for meeting
The mortar powder storage facilities that SB/T10461-2008 " dry-mixed mortar moves silo " standard requires, silo
Four supporting legs on be respectively mounted a weight sensor (1-1), the metering of weight sensor (1-1)
Precision is 1kg, can monitor the mortar powder weight in silo in real time, arbitrarily propping up at silo
A control cabinet (1-2), near the position of cylinder, is installed, to gravity sensor (1-1) in leg top
Data are processed, and bottom silo, arrange a silo discharging opening (1-3) (see Fig. 1)；Spiral transferring
Machine (2) is sent to be tube-type spiral conveyer, a diameter of 200mm；Mortar mixer (3) is horizontal single
Colter mixer, dischargeable capacity is 1.5 cubic metres, by the top of mortar mixer (3) (see Fig. 2)
One lid (3-1) is set, makes mortar mixer (3) inside become closed space, to prevent from raising
Dirt, arranges a dog-house (3-2), a charging aperture (3-3) and one on lid (3-1) and breathes freely
Dust-proof cloth-sack-type dust removal device (3-4), dog-house (3-2) is arranged on the side on stirring captain limit,
Length is more than 1 meter, and width is more than 60 centimeters, can open at any time, close, and is provided with sealing ring sealing,
Being sealing state when ensureing and close, charging aperture (3-3) is arranged on the offside of dog-house (3-2), with spiral shell
Rotation conveyer discharging opening (8) (see Fig. 2, Fig. 4) airtight connection, dust arrester (3-4) is arranged on lid
One end of son (3-1), the sidewall of any side of mortar mixer (3) arranges one near the position at top
Individual water inlet pipe (3-5), it is pneumatic that mortar mixer (3) short side direction side sidewall bottom arranges a band
The discharging opening (3-6) of butterfly valve, a diameter of 250 millimeters of discharging opening (3-6)；Water tank (4) (see Fig. 3)
Dischargeable capacity is 2 cubic metres, and water tank (4) inner bottom part arranges an immersible pump (4-1), immersible pump (4-1)
It is connected by the upper water inlet pipe (3-5) arranging of water pipe and mortar mixer (3)；Wet mortar delivery pump (5)
For piston concrete pump, not less than 10 cubic metres per hour, maximum perpendicular delivery head is or not pump output
Less than 150 meters (see Fig. 4)；The operating of PLC control cabinet (6) control complete equipment, is moved by mortar
The mortar powder weight data that the upper weight sensor (1-1) arranging of dynamic silo (1) spreads out of, controls spiral shell
The start and stop of rotation conveyer (2), reach to control the purpose of mortar powder weight, by PLC control cabinet (6)
The interior time relay, the start and stop of the interior immersible pump (4-1) of control water tank (4), reach to control the water yield
Purpose, by the start and stop of PLC control cabinet (6) control mortar mixer (3), passes through PLC control cabinet
(6) start and stop of wet mortar delivery pump (5) are controlled.
The ground cushion light mortar mechanized construction method providing is: mortar moving silo (1) conduct
The storage facilities of mortar powder, silo discharging opening (1-3) and conveying worm (2) charging aperture (7)
Airtight connection, conveying worm (2) is as the conveying equipment of mortar powder, conveying worm discharging opening (8)
With charging aperture (3-3) airtight connection of mortar mixer (3), conveying worm (2) is by mortar moving silo
(1) the mortar powder in is delivered in mortar mixer (3).Water tank (4) as mixing water storage with defeated
Send equipment, by the immersible pump (4-1) in water tank (4), mixing water is passed through mortar mixer (3) by water pipe
The water inlet pipe (3-5) of upper setting is delivered in mortar mixer (3)；Mortar mixer (3) sets as stirring
Standby, mixing water that the mortar powder that carries conveying worm (2), water tank (4) carry and pass through mortar
The light-weight aggregate that the upper dog-house (3-2) arranging of mixer (3) puts into stirs, and is then stirred by mortar
It is defeated that the wet mortar mixing is inserted wet mortar by the upper discharging opening (3-6) with Pneumatic butterfly valve arranging of machine (3)
Send in pump (5), by wet mortar delivery pump (5), wet mortar is delivered to corresponding job position and constructs
Operation.Under regular situation, the operation of complete equipment is carried out automatic program control by PLC control cabinet (6),
In particular cases each equipment also individually can be controlled by the control system of self.
Use the mechanized construction method construction of ground cushion light mortar, be possible not only to solve metering not
Accurate problem, makes metering automation, and precisely, whipping process is airtight, it is to avoid environmental pollution, adds in metering
Efficient pumping integration, efficiency of construction can be significantly provided, shorten construction period.
Brief description
Fig. 1 is the schematic diagram of mortar moving silo (1).
Fig. 2 is the schematic diagram of mortar mixer.
Fig. 3 is the schematic diagram of water tank (4).
Fig. 4 is mortar moving silo, conveying worm, mortar mixer, water tank, wet mortar delivery pump
And the distribution schematic diagram of PLC control cabinet.
In figure: 1-mortar moving silo；1-1-weight sensor；1-2-control cabinet；1-3-cylinder
Bin discharge port external；2-conveying worm；3-mortar mixer；3-1-lid；3-2-dog-house；3-3
-charging aperture；3-4-cloth-sack-type dust removal device；3-5-water inlet pipe；3-6-discharging opening；4-water tank；
4-1-immersible pump；5-wet mortar delivery pump；6-PLC control cabinet；7-helical feed machine inlet；8
-conveying worm discharging opening
There is embodiment
Below in conjunction with the accompanying drawings with embodiment to the mechanized construction side using ground cushion light mortar
Method further describes:
Under regular situation, all use PLC control cabinet (6) programme-control whole system.Specific as follows:
Before equipment runs, the proportioning parameter that provides according to producer, by defeated for the quantity of mortar powder, mixing water component
Enter in PLC control cabinet (6), such as mortar powder 1000kg, input 1000 to PLC control cabinet (6)
In in the control unit that is connected of the weight sensor (1-1) arranging upper with mortar moving silo (1)；Mix
Heshui used in amounts is the time by the flow rate conversion of immersible pump (4-1), in input PLC control cabinet (6)
In the time relay of control immersible pump (4-1) start and stop, if the flow of immersible pump (4-1) is 1.5 liters
Per second, mixing water is 200kg, then the time is: mixing water weight/(ρWater× immersible pump (4-1) flows
Amount)=200kg/ (1.0kg/L × 1.5L/s)=133s, in the time relay, i.e. input 133；Mortar
The mixing time of mixer (3), the opening time of mortar mixer (3) discharging opening (3-6), pass
Closing the time, the working time of wet mortar delivery pump (5) is PLC control cabinet (6) control, conventional feelings
Then do not need after setting under condition to be modified.
After device parameter sets, operating personnel press the start key in PLC control cabinet (6), mortar
Mixer (3) is started working, and the immersible pump (4-1) in water tank (4) is to mortar mixer (3) simultaneously
Interior conveying mixing water, conveying worm (2) carries mortar powder in mortar mixer (3).When mixing
When Heshui time of delivery or mortar powder carry weight reach the parameter arranging, corresponding immersible pump (4-1)
Or conveying worm (2) quits work.When immersible pump (4-1) and conveying worm (2) all stop
When only working, in PLC control cabinet (6), the unit of control mortar mixer (3) working time starts meter
When, now will manually be counted by the upper dog-house (3-2) arranging of mortar mixer (3) by operating personnel
Measured light-weight aggregate puts in mortar mixer (3), mortar mixer (3) continuous firing；Work as PLC
When in control cabinet (6), the unit of control mortar mixer (3) working time reaches given time parameter,
The upper discharging opening (3-6) with Pneumatic butterfly valve arranging of mortar mixer (3) is opened, PLC control cabinet (6)
The unit of interior control mortar mixer (3) discharging opening (3-6) working time starts timing, and mortar stirs
Machine (3) continuous firing, simultaneously, wet mortar delivery pump (5) is started working, PLC control cabinet (6)
The unit of interior control wet mortar delivery pump (5) working time starts timing, when in PLC control cabinet (6)
When the unit of control mortar mixer (3) discharging opening (3-6) working time reaches given time parameter,
Mortar mixer (3) discharging opening (3-6) is closed；When in PLC control cabinet (6), control wet mortar is defeated
When sending the unit of pump (5) working time to reach given time parameter, wet mortar delivery pump (5) stops；
While mortar mixer (3) discharging opening (3-6) is closed, the immersible pump (4-1) in water tank (4)
Carrying mixing water in mortar mixer (3), conveying worm (2) is in mortar mixer (3)
Conveying rubber powder material.Continue to repeat above-mentioned circulation.Each circulation, with the immersible pump (4-1) in water tank (4)
Carrying mixing water in mortar mixer (3), conveying worm (2) is in mortar mixer (3)
Conveying rubber powder material, for starting, stops as end with wet mortar delivery pump (5).
During arrestment, after being pressed the stop key in PLC control cabinet (6) by operating personnel, equipment is complete
Stop after becoming current circulation.PLC control cabinet (6) arranges jerk button simultaneously, when the urgent feelings of appearance
During condition, operating personnel press rapid stop key, and equipment stops immediately.
Claims (2)
1. the mechanized construction method of a ground cushion light mortar, it is characterised in that: first selecting makes
Equipment composition: mortar moving silo (1), conveying worm (2), mortar mixer (3), water tank (4),
Wet mortar delivery pump (5) and PLC control cabinet (6) composition；Mortar moving silo (1) is as mortar powder
Storage facilities, silo discharging opening (1-3) and conveying worm (2) charging aperture (7) airtight connection, spiral
Conveyer (2) is as the conveying equipment of mortar powder, conveying worm discharging opening (8) and mortar mixer (3)
Charging aperture (3-3) airtight connection, conveying worm (2) is by the mortar powder carry in mortar moving silo (1)
To mortar mixer (3), water tank (4) is as the storage of mixing water and conveying equipment, by water tank (4)
Mixing water is delivered to by the upper water inlet pipe (3-5) arranging of mortar mixer (3) by immersible pump (4-1) by water pipe
In mortar mixer (3)；Mortar mixer (3) is as mixing plant, the mortar carrying conveying worm (2)
Mixing water and the dog-house (3-2) above being arranged by mortar mixer (3) that powder, water tank (4) carry are put into
Light-weight aggregate stir, then by the upper discharging opening (3-6) with Pneumatic butterfly valve arranging of mortar mixer (3)
The wet mortar mixing is inserted in wet mortar delivery pump (5), by wet mortar delivery pump (5), wet mortar is defeated
Deliver to corresponding job position and carry out constructing operation.
2. the mechanized construction method of a kind of ground cushion light mortar according to claim 1, its
It is characterised by: mortar moving silo (1) is for meeting SB/T10461-2008 " dry-mixed mortar moves silo "
The mortar powder storage facilities that standard requires, four supporting legs of silo are respectively mounted a weight sensor
(1-1), the measuring accuracy of weight sensor (1-1) is 1kg, on any supporting leg top of silo near cylinder
The position of body, installs a control cabinet (1-2), processes the data of gravity sensor (1-1),
Bottom silo, a silo discharging opening (1-3) is set；Conveying worm (2) is tube-type spiral conveyer,
A diameter of 200mm；Mortar mixer (3) is horizontal single colter mixer, and dischargeable capacity is 1.5 cubes
Rice；The top of mortar mixer (3) is arranged a lid (3-1), makes mortar mixer (3) internal
Become closed space, to prevent airborne dust, lid (3-1) is arranged a dog-house (3-2), one
The cloth-sack-type dust removal device (3-4) of charging aperture (3-3) and a ventilation dustproof, dog-house (3-2) is arranged on
The side on stirring captain limit, length is more than 1 meter, and width is more than 60 centimeters, can open at any time, close, and
It is provided with sealing ring to seal, it is ensured that being sealing state during closedown, charging aperture (3-3) is arranged on dog-house (3-2)
Offside, dust arrester (3-4) is arranged on one end of lid (3-1), and mortar mixer (3) is any one
The sidewall of side arranges a water inlet pipe (3-5), mortar mixer (3) short side direction one near the position at top
Side sidewall bottom arranges a discharging opening (3-6) with Pneumatic butterfly valve；Water tank (4) dischargeable capacity is 2 cubes
Rice, water tank (4) inner bottom part arranges an immersible pump (4-1), and immersible pump (4-1) passes through water pipe and mortar
The upper water inlet pipe (3-5) arranging of mixer (3) is connected；Wet mortar delivery pump (5) is piston concrete
Pump, not less than 10 cubic metres per hour, maximum perpendicular delivery head is not less than 150 meters to pump output；PLC is controlled
The operating of case processed (6) control complete equipment, by the upper weight sensor arranging of mortar moving silo (1)
(1-1) the mortar powder weight data spreading out of, the start and stop of control conveying worm (2), reach to control sand
The purpose of starch material weight, by the time relay in PLC control cabinet (6), in control water tank (4)
The start and stop of immersible pump (4-1), reach to control the purpose of the water yield, control mortar by PLC control cabinet (6)
The start and stop of mixer (3), by the start and stop of PLC control cabinet (6) control wet mortar delivery pump (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510195465.1A CN106150100A (en) | 2015-04-23 | 2015-04-23 | A kind of mechanized construction method of ground cushion light mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510195465.1A CN106150100A (en) | 2015-04-23 | 2015-04-23 | A kind of mechanized construction method of ground cushion light mortar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106150100A true CN106150100A (en) | 2016-11-23 |
Family
ID=57346892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510195465.1A Pending CN106150100A (en) | 2015-04-23 | 2015-04-23 | A kind of mechanized construction method of ground cushion light mortar |
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| Country | Link |
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| CN (1) | CN106150100A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107351260A (en) * | 2017-09-01 | 2017-11-17 | 成都寰辰干粉沙浆科技有限公司 | A kind of environment-friendly energy-saving dry-mixing mortar storage tank stirring pulping device |
| CN111472549A (en) * | 2020-05-19 | 2020-07-31 | 安徽鑫生新型建材有限公司 | Mechanized construction method of light mortar for ground cushion |
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| KR20100056038A (en) * | 2008-11-19 | 2010-05-27 | 김영산 | A cement mortar supply system |
| CN202380749U (en) * | 2011-11-14 | 2012-08-15 | 徐祥来 | Mortar spraying device |
| CN203097297U (en) * | 2013-01-21 | 2013-07-31 | 长沙瑞城节能科技有限公司 | Self-leveling on-site pouring equipment for foam concrete floors and ground |
| CN103722620A (en) * | 2013-12-06 | 2014-04-16 | 宁波荣山新型材料有限公司 | Gravity-type multiphase continuous stirring device for lightweight aggregate insulation products |
| CN203795866U (en) * | 2013-12-29 | 2014-08-27 | 中建七局第一建筑有限公司 | Fine aggregate concrete pump |
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2015
- 2015-04-23 CN CN201510195465.1A patent/CN106150100A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100056038A (en) * | 2008-11-19 | 2010-05-27 | 김영산 | A cement mortar supply system |
| CN202380749U (en) * | 2011-11-14 | 2012-08-15 | 徐祥来 | Mortar spraying device |
| CN203097297U (en) * | 2013-01-21 | 2013-07-31 | 长沙瑞城节能科技有限公司 | Self-leveling on-site pouring equipment for foam concrete floors and ground |
| CN103722620A (en) * | 2013-12-06 | 2014-04-16 | 宁波荣山新型材料有限公司 | Gravity-type multiphase continuous stirring device for lightweight aggregate insulation products |
| CN203795866U (en) * | 2013-12-29 | 2014-08-27 | 中建七局第一建筑有限公司 | Fine aggregate concrete pump |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107351260A (en) * | 2017-09-01 | 2017-11-17 | 成都寰辰干粉沙浆科技有限公司 | A kind of environment-friendly energy-saving dry-mixing mortar storage tank stirring pulping device |
| CN111472549A (en) * | 2020-05-19 | 2020-07-31 | 安徽鑫生新型建材有限公司 | Mechanized construction method of light mortar for ground cushion |
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Application publication date: 20161123 |
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