CN218983480U - Quick preheating welding device - Google Patents
Quick preheating welding device Download PDFInfo
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- CN218983480U CN218983480U CN202320010272.4U CN202320010272U CN218983480U CN 218983480 U CN218983480 U CN 218983480U CN 202320010272 U CN202320010272 U CN 202320010272U CN 218983480 U CN218983480 U CN 218983480U
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Abstract
The utility model relates to a rapid preheating welding device, which comprises a workbench (1), wherein a workpiece placing table (5) is arranged on the workbench (1), a portal frame mechanism (6) is further arranged on the workbench (1), an X-direction module is arranged on the portal frame mechanism (6), a driving end of the X-direction module is connected with a Z-direction module (7), and a driving end of the Z-direction module (7) is connected with a welding mechanism (8). The device can realize automatic welding of workpieces under the condition of rapid preheating.
Description
Technical Field
The utility model relates to a welding device, in particular to a rapid preheating welding device.
Background
Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure. Laser welding is a highly efficient and precise welding method that uses a laser beam of high energy density as a heat source. Laser welding is one of the important aspects of laser material processing technology applications. The welding process belongs to heat conduction type, namely laser radiation is used for heating the surface of a workpiece, surface heat is diffused to the inside through heat conduction, and the workpiece is melted by controlling parameters such as the width, the energy, the peak power, the repetition frequency and the like of laser pulse, so that a specific molten pool is formed. Because of its unique advantages, it has been successfully applied to precision welding of micro and small parts.
For the welding of electronic parts, a large amount of tin is needed, meanwhile, due to the characteristics of the electronic parts, the electronic parts need to be preheated before welding, when the existing mechanism is welded, the heating mode is that the electronic parts are heated through a hot air gun, the electronic parts are heated through the hot air gun, firstly, the temperature is difficult to control, secondly, the noise is too high, the energy consumption of the three hot air guns is too high, meanwhile, for the welding of the electronic parts, the position and the angle of a tin feeding pipe on a welding gun are related to the final welding quality, and no device capable of being adjusted relatively exists in the prior art.
Disclosure of Invention
In order to solve the technical problems, the utility model aims to provide a device capable of realizing rapid preheating of workpieces to be welded, adjusting the position of a tin feeding pipe and realizing automatic welding.
The technical scheme of the utility model is as follows:
the utility model provides a quick welding set that preheats which characterized in that: the welding device comprises a workbench, wherein a workpiece placing table is arranged on the workbench, a portal frame mechanism is further arranged on the workbench, an X-direction module is arranged on the portal frame mechanism, the driving end of the X-direction module is connected with a Z-direction module, and the driving end of the Z-direction module is connected with a welding mechanism;
the front surface of the workpiece placement table is provided with four placement areas, each placement area is provided with a plurality of workpieces, and the back surface of the workpiece placement table is positioned right below the placement area and is provided with heating wires;
the welding mechanism comprises a connecting plate connected with the driving end of the Z-direction module, a welding mounting plate perpendicular to the connecting plate is connected with the connecting plate, a rotating shaft is arranged on the welding mounting plate, a welding assembly is connected to the rotating shaft through a fastening sleeve, the welding assembly comprises an adjusting mounting plate connected with the fastening sleeve, an air cylinder is connected to the upper portion of the adjusting mounting plate, a third sliding rail is further arranged on the adjusting mounting plate, a third sliding block is arranged on the third sliding rail, a third sliding plate is connected to the third sliding block, the driving end of the air cylinder is connected with the third sliding plate, a clamping block is connected to the lower portion of the third sliding plate, and a welding gun is connected to the clamping block in a clamping mode.
Further, portal frame mechanism is including fixing to a set of perpendicular support on the workstation, connect perpendicular support's horizontal support, X is to the module including setting up to first motor on the horizontal support, be provided with first lead screw seat and second lead screw seat on the horizontal support, first lead screw seat and second lead screw seat rotation are provided with first lead screw, first motor drive end is connected first lead screw, still be provided with a set of first slide rail on the horizontal support, slide on the first slide rail and be provided with first slider, be provided with first slide on the first slider, first slide passes through first lead screw drive.
Further, the Z is to the module including connecting the last fixed plate of first slide, it is provided with the second motor to go up fixed plate upper portion, still be provided with third lead screw seat and fourth lead screw seat on the last fixed plate, third lead screw seat and fourth lead screw seat rotation are provided with the second lead screw, the second motor drive end is connected the second lead screw, still be provided with a set of second slide rail on the last fixed plate, the slip is provided with the second slider on the second slide rail, be connected with the second slide on the second slider.
Further, the side face of the clamping block is connected with a mounting plate, and a blowing pipe and a tin feeding pipe are connected in the mounting plate.
Further, the top end of the mounting plate is rotationally connected to the clamping block, the mounting plate is provided with an arc hole, an arc groove is correspondingly formed in the clamping block, and the mounting plate is fixed by extending into the arc groove through the arc hole by a screw.
Further, the workbench is further provided with a Y-direction module, a placing platform is arranged at the driving end of the Y-direction module, a base plate is arranged on the placing platform, four clamping blocks are arranged on the base plate, and the workpiece is placed on the clamping blocks.
Further, a smoking port is further formed in the placement platform, and the smoking port is connected with an external negative pressure mechanism.
By means of the scheme, the utility model has at least the following advantages:
(1) The device can preheat the workpiece by the heating wire, can precisely control the heating temperature, and is further convenient for welding the workpiece;
(2) The device can adjust the angle of the tin feeding pipe and the air blowing port, so that the cooperation of a tin material box welding gun is ensured, and the effect after welding is further ensured;
(3) The plurality of modules adopted by the device can realize the automatic operation of a welding mechanism, and further improve the welding precision;
(4) The welding assembly of the device is provided with two welding assemblies, so that the welding of two workpieces can be finished at one time, and the welding efficiency is improved.
The foregoing description is only an overview of the present utility model, and is intended to provide a better understanding of the present utility model, as it is embodied in the following description, with reference to the preferred embodiments of the present utility model and the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a second schematic diagram of the structure of the present utility model;
FIG. 3 is a schematic view of the gantry mechanism of the present utility model;
FIG. 4 is a schematic view of the structure of the Z-direction module of the present utility model;
FIG. 5 is a schematic view of a welding mechanism according to the present utility model;
FIG. 6 is a second schematic structural view of the welding mechanism of the present utility model;
FIG. 7 is a schematic view of the back structure of the workpiece placement platform of the present utility model;
in the figure:
100-workpiece;
1-a workbench;
2-Y direction module;
3-placing a platform;
4-backing plate; 401-clamping blocks;
5-a workpiece placement platform; 501-heating wires;
6-portal frame mechanism; 601-vertical supports; 602-horizontal brackets; 603-a first motor; 604-a first screw seat; 605-a second screw seat; 606-a first slide rail; 607-a first screw; 608-a first slider; 609-a first sled;
7-Z direction module; 701-upper fixing plate; 702-a second motor; 703-a third screw rod seat; 704-a second screw rod; 705-a second slide rail; 706-a second slider; 707-a second sled;
8-a welding mechanism; 801-connecting plates; 802-welding a mounting plate; 803-rotating shaft; 804-adjusting the mounting plate; 805-cylinder; 806-a third slide rail; 807-a third slider; 808-a third sled; 809—clamping blocks; 8010-welding gun; 8011-mounting plate; 8012-a gas-blowing tube; 8013-tin feed tube;
9-smoking mouth.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
Referring to fig. 1-7, a rapid thermal welding apparatus according to a preferred embodiment of the present utility model includes a table 1, where the table 1 is placed on another device or platform. The workbench 1 is provided with the workbench 1 and is also provided with the Y-direction module 2, the Y-direction module 2 is provided with the placing platform 3 on the driving end, the placing platform 3 is provided with the backing plate 4, the backing plate 4 is provided with four clamping blocks 401, the workpiece placing platform 5 is placed on the clamping blocks 401, the clamping blocks 401 lift the workpiece placing platform 5, and a certain height difference is formed between the workpiece placing platform 5 and the backing plate 4. The work piece is placed the platform 5 and is openly provided with four and is placed the district, every is placed the district and has all been placed a plurality of work pieces 100, the work piece is placed the platform 5 back and is located and place the district and all be provided with heater strip 501 under, the heating of platform 5 is placed to the work piece through heater strip 501, can realize treating the heat of welding work piece 100 more, the general case still can be in the back of work piece place platform 5 increase the heat preservation, the heat preservation can be the sponge, paste through glue and connect, in order to guarantee the accurate control of heating temperature, heater strip in this device still is provided with temperature control system, temperature control system adopts the conventional device of market, can accurate control heating's temperature.
The workbench 1 is further provided with a portal frame mechanism 6, the portal frame mechanism 6 is provided with an X-direction module, the driving end of the X-direction module is connected with a Z-direction module 7,Z, and the driving end of the X-direction module is connected with a welding mechanism 8. The specific portal frame mechanism 6 comprises a group of vertical supports 601 fixed on the workbench 1, a horizontal support 602 connected with the vertical supports 601, an X-direction module comprises a first motor 603 arranged on the horizontal support 602, a first screw rod seat 604 and a second screw rod seat 605 are arranged on the horizontal support 602, a first screw rod 607 is rotationally arranged on the first screw rod seat 604 and the second screw rod seat 605, the driving end of the first motor 603 is connected with the first screw rod 607, a group of first sliding rails 606 are further arranged on the horizontal support 602, a first sliding block 608 is arranged on the first sliding rail 606 in a sliding manner, and the first sliding block 609 is driven by the first screw rod 607. The Z-direction module 7 comprises an upper fixing plate 701 connected with a first sliding plate 609, a second motor 702 is arranged on the upper portion of the upper fixing plate 701, a third screw rod seat 703 and a fourth screw rod seat are further arranged on the upper fixing plate 701, a second screw rod 704 is rotationally arranged on the third screw rod seat 703 and the fourth screw rod seat, the driving end of the second motor 702 is connected with the second screw rod 704, a group of second sliding rails 705 are further arranged on the upper fixing plate 701, a second sliding block 706 is slidably arranged on the second sliding rail 705, and a second sliding plate 707 is connected on the second sliding block 706.
The horizontal movement of the Z-direction module can be driven by the driving of the X-direction module, and the welding mechanism 8 connected with the Z-direction module can be driven to move in the vertical direction by the driving of the Z-direction module.
The welding mechanism 8 comprises a connecting plate 801 connected with the driving end of the Z-direction module 7, the connecting plate 801 is connected with a welding mounting plate 802 perpendicular to the connecting plate, a rotating shaft 803 is arranged on the welding mounting plate 802, the rotating shaft 803 is connected with a welding assembly through a fastening sleeve, the fastening sleeve is a connecting sleeve fixed on the rotating shaft, the connecting sleeve is fastened through a screw, and the fixed angle of the fastening sleeve can be adjusted according to actual needs.
In this application, the quantity of welding assembly is two, and welding assembly is including the regulation mounting panel 804 of connecting the adapter sleeve, and regulation mounting panel 804 upper portion is connected with cylinder 805, still is provided with third slide rail 806 on the regulation mounting panel 804, is provided with third slider 807 on the third slide rail 806, is connected with third slide 808 on the third slider 807, and third slide 808 is connected to cylinder 805 drive end, and third slide 808 lower part is connected with clamp block 809, and clamp block 809 internal clamp is connected with welding gun 8011. The clamping block 809 is connected with mounting panel 8011 in the side, and the mounting panel 8011 internal connection has blowing pipe 8012 and send the tin pipe 8013, send the tin pipe 8013 to be used for carrying the below of welding gun 8011 with outside tin wire to the convenience welds, and blowing pipe 8012 is towards the welding position of work piece 100 for blow the welding position, further in order to guarantee the welding effect.
The mounting panel 8011 top rotates to be connected to on the clamping block 809, and mounting panel 8011 is provided with the arc hole, is provided with the arc wall on the clamping block 809 correspondingly, stretches into the arc wall through the arc hole through the screw and fixes mounting panel 8011 in the arc wall, through the mounted position of screw, can adjust the angle of clamping block 809 to better realization welding.
The placing platform 3 is also provided with a smoke suction port 9, and the smoke suction port 9 is connected with an external negative pressure mechanism and is mainly used for removing smoke generated in the welding process.
The working principle of the utility model is as follows:
(1) The device can preheat the workpiece by the heating wire, can precisely control the heating temperature, and is further convenient for welding the workpiece;
(2) The device can adjust the angle of the tin feeding pipe and the air blowing port, so that the cooperation of a tin material box welding gun is ensured, and the effect after welding is further ensured;
(3) The plurality of modules adopted by the device can realize the automatic operation of a welding mechanism, and further improve the welding precision;
(4) The welding assembly of the device is provided with two welding assemblies, so that the welding of two workpieces can be finished at one time, and the welding efficiency is improved.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and it should be noted that it is possible for those skilled in the art to make several improvements and modifications without departing from the technical principle of the present utility model, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims (7)
1. The utility model provides a quick welding set that preheats which characterized in that: the automatic welding machine comprises a workbench (1), wherein a workpiece placement table (5) is arranged on the workbench (1), a portal frame mechanism (6) is further arranged on the workbench (1), an X-direction module is arranged on the portal frame mechanism (6), a driving end of the X-direction module is connected with a Z-direction module (7), and a driving end of the Z-direction module (7) is connected with a welding mechanism (8);
four placement areas are arranged on the front surface of the workpiece placement table (5), a plurality of workpieces (100) are placed in each placement area, and heating wires (501) are arranged on the back surface of the workpiece placement table (5) and located under the placement areas;
the welding mechanism (8) comprises a connecting plate (801) connected with the driving end of the Z-direction module (7), the connecting plate (801) is connected with a welding mounting plate (802) perpendicular to the connecting plate, a rotating shaft (803) is arranged on the welding mounting plate (802), the rotating shaft (803) is connected with a welding assembly through a fastening sleeve, the welding assembly comprises an adjusting mounting plate (804) connected with the fastening sleeve, the upper portion of the adjusting mounting plate (804) is connected with an air cylinder (805), a third sliding rail (806) is further arranged on the adjusting mounting plate (804), a third sliding block (807) is arranged on the third sliding rail (806), a third sliding plate (808) is connected with the driving end of the air cylinder (805) and is connected with a third sliding plate (808), a clamping block (809) is connected with a welding gun (8010) in a clamping mode.
2. A rapid preheat welding apparatus as defined in claim 1, wherein: the portal frame mechanism (6) comprises a group of vertical supports (601) fixed to the workbench (1), a horizontal support (602) connected with the vertical supports (601), the X-direction module comprises a first motor (603) arranged on the horizontal support (602), a first screw rod seat (604) and a second screw rod seat (605) are arranged on the horizontal support (602), a first screw rod (607) is rotationally arranged on the first screw rod seat (604) and the second screw rod seat (605), the driving end of the first motor (603) is connected with the first screw rod (607), a group of first sliding rails (606) are further arranged on the horizontal support (602), a first sliding block (608) is arranged on the first sliding rail (606) in a sliding mode, and the first sliding block (609) is driven by the first screw rod (607).
3. A rapid preheat welding apparatus as defined in claim 2, wherein: the Z is to module (7) including connecting last fixed plate (701) of first slide (609), go up fixed plate (701) upper portion and be provided with second motor (702), still be provided with third lead screw seat (703) and fourth lead screw seat on going up fixed plate (701), third lead screw seat (703) and fourth lead screw seat rotation are provided with second lead screw (704), second motor (702) drive end connection second lead screw (704), still be provided with a set of second slide rail (705) on going up fixed plate (701), slide on second slide rail (705) and be provided with second slider (706), be connected with second slide (707) on second slider (706).
4. A rapid preheat welding apparatus as defined in claim 1, wherein: the side of the clamping block (809) is connected with a mounting plate (8011), and a blowing pipe (8012) and a tin feeding pipe (8013) are connected in the mounting plate (8011).
5. The rapid preheat welding apparatus of claim 4, wherein: the top end of the mounting plate (8011) is rotationally connected to the clamping block (809), the mounting plate (8011) is provided with an arc hole, the clamping block (809) is correspondingly provided with an arc groove, and the mounting plate (8011) is fixed by extending into the arc groove through the arc hole by a screw.
6. A rapid preheat welding apparatus as defined in claim 1, wherein: the automatic feeding device is characterized in that a Y-direction module (2) is further arranged on the workbench (1), a placing platform (3) is arranged at the driving end of the Y-direction module (2), a base plate (4) is arranged on the placing platform (3), four clamping blocks (401) are arranged on the base plate (4), and the workpiece is placed on the clamping blocks (401).
7. The rapid preheat welding apparatus of claim 6, wherein: the placement platform (3) is also provided with a smoking port (9), and the smoking port (9) is connected with an external negative pressure mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320010272.4U CN218983480U (en) | 2023-01-04 | 2023-01-04 | Quick preheating welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320010272.4U CN218983480U (en) | 2023-01-04 | 2023-01-04 | Quick preheating welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218983480U true CN218983480U (en) | 2023-05-09 |
Family
ID=86225514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320010272.4U Active CN218983480U (en) | 2023-01-04 | 2023-01-04 | Quick preheating welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218983480U (en) |
-
2023
- 2023-01-04 CN CN202320010272.4U patent/CN218983480U/en active Active
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